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Kandula UKR, Monika D, Verma PC, Rathi A, Saravanan P. A Comprehensive Review on Manufacturing and Characterization of Polyetheretherketone Polymers for Dental Implant Applications. 3D PRINTING AND ADDITIVE MANUFACTURING 2024; 11:1441-1461. [PMID: 39360128 PMCID: PMC11443112 DOI: 10.1089/3dp.2023.0064] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/04/2024]
Abstract
Aging, tooth trauma, and pathological infections cause partial or total tooth loss, leading to the usage of dental implants for restoration treatments. As such, mechanical and tribological properties play an important role in the osseointegration and durability of these implants. Metallic and ceramic implants are shown to have mechanical properties much higher than the natural teeth structure, leading to stress shielding-related failure of an implant. Stress shielding occurs due to the difference in the elastic modulus between the implant material and the surrounding teeth structure, leading to bone loss and implant failure. The implant's properties (i.e., mechanical) should be as close as human teeth components. To achieve this, various materials and coatings are being developed and investigated. This review is a comprehensive survey of materials, manufacturing, coating techniques, and mechanical and tribological characterizations of dental implants, with a particular focus on polyetheretherketone (PEEK) as a potential alternative dental implant material. PEEK has mechanical properties similar to natural teeth, which make it a promising material for dental implants. The findings of this review suggest that PEEK offers superior biocompatibility, osseointegration, and wear resistance for implant applications. With the help of bioactive coatings, bone growth on the implant surface can be promoted. In addition, PEEK dental implants made using three-dimensional (3D) printing technology can significantly reduce the cost of implants, making them more affordable and increasing access to dental care, which can improve oral health significantly. In summary, this review highlights the potential of PEEK as a promising alternative dental implant material, and provides an overview of various techniques, testing, and future directions for PEEK dental implants.
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Affiliation(s)
- Uday Kumar Reddy Kandula
- Department of Mechanical Engineering, Birla Institute of Technology and Science (BITS), Pilani-Hyderabad Campus, Hyderabad, India
| | - Dhoodi Monika
- Department of Electronics & Communication Engineering, JNTUH University College of Engineering, Hyderabad, India
| | - Piyush Chandra Verma
- Department of Mechanical Engineering, Birla Institute of Technology and Science (BITS), Pilani-Hyderabad Campus, Hyderabad, India
| | - Ajita Rathi
- Department of Conservative Dentistry and Endodontics, Army College of Dental Sciences (ACDS), Secunderabad, India
| | - Prabakaran Saravanan
- Department of Mechanical Engineering, Birla Institute of Technology and Science (BITS), Pilani-Hyderabad Campus, Hyderabad, India
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Pidhatika B, Widyaya VT, Nalam PC, Swasono YA, Ardhani R. Surface Modifications of High-Performance Polymer Polyetheretherketone (PEEK) to Improve Its Biological Performance in Dentistry. Polymers (Basel) 2022; 14:polym14245526. [PMID: 36559893 PMCID: PMC9787615 DOI: 10.3390/polym14245526] [Citation(s) in RCA: 15] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/13/2022] [Revised: 11/17/2022] [Accepted: 11/20/2022] [Indexed: 12/23/2022] Open
Abstract
This comprehensive review focuses on polyetheretherketone (PEEK), a synthetic thermoplastic polymer, for applications in dentistry. As a high-performance polymer, PEEK is intrinsically robust yet biocompatible, making it an ideal substitute for titanium-the current gold standard in dentistry. PEEK, however, is also inert due to its low surface energy and brings challenges when employed in dentistry. Inert PEEK often falls short of achieving a few critical requirements of clinical dental materials, such as adhesiveness, osseoconductivity, antibacterial properties, and resistance to tribocorrosion. This study aims to review these properties and explore the various surface modification strategies that enhance the performance of PEEK. Literatures searches were conducted on Google Scholar, Research Gate, and PubMed databases using PEEK, polyetheretherketone, osseointegration of PEEK, PEEK in dentistry, tribology of PEEK, surface modifications, dental applications, bonding strength, surface topography, adhesive in dentistry, and dental implant as keywords. Literature on the topics of surface modification to increase adhesiveness, tribology, and osseointegration of PEEK were included in the review. The unavailability of full texts was considered when excluding literature. Surface modifications via chemical strategies (such as sulfonation, plasma treatment, UV treatment, surface coating, surface polymerization, etc.) and/or physical approaches (such as sandblasting, laser treatment, accelerated neutral atom beam, layer-by-layer assembly, particle leaching, etc.) discussed in the literature are summarized and compared. Further, approaches such as the incorporation of bioactive materials, e.g., osteogenic agents, antibacterial agents, etc., to enhance the abovementioned desired properties are explored. This review presents surface modification as a critical and essential approach to enhance the biological performance of PEEK in dentistry by retaining its mechanical robustness.
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Affiliation(s)
- Bidhari Pidhatika
- Research Center for Polymer Technology, National Research and Innovation Agency, Republic of Indonesia PRTPL BRIN Indonesia, Serpong, Tangerang Selatan 15314, Indonesia
- Collaborative Research Center for Biomedical Scaffolds, National Research and Innovation Agency of the Republic Indonesia and Universitas Gadjah Mada, Jalan Denta No. 1, Sekip Utara, Yogyakarta 55281, Indonesia
| | - Vania Tanda Widyaya
- Research Center for Polymer Technology, National Research and Innovation Agency, Republic of Indonesia PRTPL BRIN Indonesia, Serpong, Tangerang Selatan 15314, Indonesia
| | - Prathima C. Nalam
- Department of Materials Design and Innovation, University at Buffalo, Buffalo, NY 14260-1900, USA
| | - Yogi Angga Swasono
- Research Center for Polymer Technology, National Research and Innovation Agency, Republic of Indonesia PRTPL BRIN Indonesia, Serpong, Tangerang Selatan 15314, Indonesia
| | - Retno Ardhani
- Department of Dental Biomedical Science, Faculty of Dentistry, Universitas Gadjah Mada, Jalan Denta No. 1, Sekip Utara, Yogyakarta 55281, Indonesia
- Correspondence:
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Javaid S, Dey M, Matzke C, Gupta S. Synthesis and characterization of engineered
PEEK
‐based composites for enhanced tribological and mechanical performance. J Appl Polym Sci 2022. [DOI: 10.1002/app.52886] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Sabah Javaid
- Department of Mechanical Engineering University of North Dakota Grand Forks North Dakota USA
| | - Maharshi Dey
- Department of Mechanical Engineering University of North Dakota Grand Forks North Dakota USA
| | - Caleb Matzke
- Department of Mechanical Engineering University of North Dakota Grand Forks North Dakota USA
| | - Surojit Gupta
- Department of Mechanical Engineering University of North Dakota Grand Forks North Dakota USA
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Nakonieczny DS, Antonowicz M, SimhaMartynkova G, Kern F, Pazourková L, Erfurt K, Hüpsch M. PA-12-Zirconia-Alumina-Cenospheres 3D Printed Composites: Accelerated Ageing and Role of the Sterilisation Process for Physicochemical Properties. Polymers (Basel) 2022; 14:polym14153152. [PMID: 35956670 PMCID: PMC9370858 DOI: 10.3390/polym14153152] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/22/2022] [Revised: 07/26/2022] [Accepted: 07/28/2022] [Indexed: 12/04/2022] Open
Abstract
The aim of this study was to conduct artificial ageing tests on polymer-ceramic composites prepared from polyamide PA-12 polymer matrix for medical applications and three different variants of ceramic fillers: zirconia, alumina and cenospheres. Before ageing, the samples were subjected to ethyl oxide sterilization. The composite variants were prepared for 3D printing using the fused deposition modeling method. The control group consisted of unsterilized samples. Samples were subjected to artificial ageing in a high-pressure autoclave. Ageing conditions were calculated from the modified Hammerlich Arrhenius kinetic equation. Ageing was carried out in artificial saliva. After ageing the composites were subjected to mechanical (tensile strength, hardness, surface roughness) testing, chemical and structural (MS, FTIR) analysis, electron microscopy observations (SEM/EDS) and absorbability measurements.
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Affiliation(s)
- Damian S. Nakonieczny
- Institute for Manufacturing Technologies of Ceramic Components and Composites, University of Stuttgart, 70569 Stuttgart, Germany;
- Nanotechnology Centre, CEET, VŠB—Technical University of Ostrava, 17. Listopadu 15, 708733 Ostrava-Poruba, Czech Republic;
- Department of Biomedical Engineering, Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, Poland; (M.A.); (M.H.)
- Correspondence: ; Tel.: +48-791-515-766
| | - Magdalena Antonowicz
- Department of Biomedical Engineering, Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, Poland; (M.A.); (M.H.)
| | - Gražyna SimhaMartynkova
- Nanotechnology Centre, CEET, VŠB—Technical University of Ostrava, 17. Listopadu 15, 708733 Ostrava-Poruba, Czech Republic;
| | - Frank Kern
- Institute for Manufacturing Technologies of Ceramic Components and Composites, University of Stuttgart, 70569 Stuttgart, Germany;
| | - Lenka Pazourková
- IT4 Innovations, VŠB—Technical University of Ostrava, 17. Listopadu 15, 708733 Ostrava-Poruba, Czech Republic;
| | - Karol Erfurt
- Faculty of Chemistry, Department of Chemical Organic Technology and Petrochemistry, Silesian University of Technology, Krzywoustego 4, 44-100 Gliwice, Poland;
| | - Michał Hüpsch
- Department of Biomedical Engineering, Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, Poland; (M.A.); (M.H.)
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Fabris D, Moura JPA, Fredel MC, Souza JCM, Silva FS, Henriques B. Biomechanical analyses of one-piece dental implants composed of titanium, zirconia, PEEK, CFR-PEEK, or GFR-PEEK: Stresses, strains, and bone remodeling prediction by the finite element method. J Biomed Mater Res B Appl Biomater 2021; 110:79-88. [PMID: 34173713 DOI: 10.1002/jbm.b.34890] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/17/2021] [Revised: 05/22/2021] [Accepted: 06/07/2021] [Indexed: 11/06/2022]
Abstract
This work aimed to assess the biomechanics, using the finite element method (FEM), of traditional titanium Morse taper (MT) dental implants compared to one-piece implants composed of zirconia, polyetheretherketone (PEEK), carbon fiber-reinforced PEEK (CFR-PEEK), or glass fiber-reinforced PEEK (GFR-PEEK). MT and one-piece dental implants were modeled within a mandibular bone section and loaded on an oblique force using FEM. A MT implant system involving a Ti6Al4V abutment and a cp-Ti grade IV implant was compared to one-piece implants composed of cp-Ti grade IV, zirconia (3Y-TZP), PEEK, CFR-PEEK, or GFR-PEEK. Stress on bone and implants was computed and analyzed while bone remodeling prediction was evaluated considering equivalent strain. In comparison to one-piece implants, the traditional MT implant revealed higher stress peak (112 MPa). The maximum stresses on the one-piece implants reached ~80 MPa, regardless their chemical composition. MT implant induced lower bone stimulus, although excessive bone strain was recorded for PEEK implants. Balanced strain levels were noticed for reinforced PEEK implants of which CFR-PEEK one-piece implants showed proper biomechanical behavior. Balanced strain levels might induce bone remodeling at the peri-implant region while maintaining low risks of mechanical failures. However, the strength of the PEEK-based composite materials is still low for long-term clinical performance.
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Affiliation(s)
- Douglas Fabris
- Ceramic and Composite Materials Research Group (CERMAT), Federal University of Santa Catarina (UFSC), Florianópolis, 88040-900, Brazil
| | - José P A Moura
- Ceramic and Composite Materials Research Group (CERMAT), Federal University of Santa Catarina (UFSC), Florianópolis, 88040-900, Brazil.,Center for MicroElectroMechanical Systems (CMEMS-UMinho), University of Minho, Braga, 4800-058, Portugal
| | - Márcio C Fredel
- Ceramic and Composite Materials Research Group (CERMAT), Federal University of Santa Catarina (UFSC), Florianópolis, 88040-900, Brazil
| | - Júlio C M Souza
- Center for MicroElectroMechanical Systems (CMEMS-UMinho), University of Minho, Braga, 4800-058, Portugal.,School of Dental Sciences, University Institute of Health Sciences (IUCS), CESPU, Gandra PRD, 4585-116, Portugal
| | - Filipe S Silva
- Center for MicroElectroMechanical Systems (CMEMS-UMinho), University of Minho, Braga, 4800-058, Portugal
| | - Bruno Henriques
- Ceramic and Composite Materials Research Group (CERMAT), Federal University of Santa Catarina (UFSC), Florianópolis, 88040-900, Brazil.,Center for MicroElectroMechanical Systems (CMEMS-UMinho), University of Minho, Braga, 4800-058, Portugal
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PICN Nanocomposite as Dental CAD/CAM Block Comparable to Human Tooth in Terms of Hardness and Flexural Modulus. MATERIALS 2021; 14:ma14051182. [PMID: 33802326 PMCID: PMC7959134 DOI: 10.3390/ma14051182] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/02/2021] [Revised: 02/25/2021] [Accepted: 02/26/2021] [Indexed: 12/14/2022]
Abstract
Polymer infiltrated ceramic network (PICN) composites are an increasingly popular dental restorative material that offer mechanical biocompatibility with human enamel. This study aimed to develop a novel PICN composite as a computer-aided design and computer-aided manufacturing (CAD/CAM) block for dental applications. Several PICN composites were prepared under varying conditions via the sintering of a green body prepared from a silica-containing precursor solution, followed by resin infiltration. The flexural strength of the PICN composite block (107.8–153.7 MPa) was similar to a commercial resin-based composite, while the Vickers hardness (204.8–299.2) and flexural modulus (13.0–22.2 GPa) were similar to human enamel and dentin, respectively. The shear bond strength and surface free energy of the composite were higher than those of the commercial resin composites. Scanning electron microscopy and energy dispersive X-ray spectroscopic analysis revealed that the microstructure of the composite consisted of a nanosized silica skeleton and infiltrated resin. The PICN nanocomposite block was successfully used to fabricate a dental crown and core via the CAD/CAM milling process.
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