Enhancement of bio-ethanol production potential of wheat straw by reducing furfural and 5-hydroxymethylfurfural (HMF)

Biogas from lignocellulosic feedstock: current status and challenges

The organic wastes and residues generated from agricultural, industrial, and domestic activities have the potential to be converted to bioenergy. One such energy is biogas, which has already been included in rural areas as an alternative cooking energy source and agricultural activities. It is produced via anaerobic digestion of a wide range of organic nutrient sources and is an essential renewable energy source. The factors influencing biogas yield, i.e., the various substrate, their characteristics, pretreatment methods involved, different microbial types, sources, and inoculum properties, are analyzed. Furthermore, the optimization of these parameters, along with fermentation media optimization, such as optimum pH, temperature, and anaerobic digestion strategies, is discussed. Novel approaches of bioaugmentation, co-digestion, phase separation, co-supplementation, nanotechnology, and biorefinery approach have also been explored for biogas production. Finally, the current challenges and prospects of the process are discussed in the review.

Enhanced Enzymatic Hydrolysis of Wheat Straw to Improve Reducing Sugar Yield by Novel Method under Mild Conditions

Wheat straw is a suitable source material for bioethanol production. Removing lignin and hemicellulose in wheat straw to improve enzymatic hydrolysis efficiency is essential because of its complex structure. Deep eutectic solvents (DESs) have become substitutes for ionic liquids (ILs), with the characteristics of good biocompatibility, simple synthesis procedure and low cost. However, the process of removing lignin and hemicellulose using present DESs requires a high operation temperature or long operation time. Therefore, we studied a novel method under mild conditions for screening a series of novel DESs based on an inorganic base to remove lignin and hemicellulose in wheat straw. In this work, the effect of DES type, the pH of the DESs, the operation temperature and operation time for enhancing enzymatic hydrolysis, and the crystal structure and the chemical structure and surface morphology of wheat straw were investigated. In particular, Na:EG exhibited the most excellent solubility for wheat straw under mild conditions, removing 80.6% lignin and 78.5% hemicellulose, while reserving 87.4% cellulose at 90 °C for 5 h, resulting in 81.6% reducing sugar produced during hydrolysis for 72 h. Furthermore, XRD, FT-IR and SEM analysis verified the lignin and hemicellulose removal. Hence, DESs based on an inorganic base used for removing lignin and hemicellulose will enhance enzymatic hydrolysis, and thus promote the industrial application of wheat straw to produce bioethanol.

Catalytic Processes to Accelerate Decarbonization in a Net-Zero Carbon World

Reducing carbon dioxide emissions is one of the critical challenges to mitigate global climate change, which is having detrimental impacts on society and the environment. Fossil fuel combustion in transportation, power generation, and industrial processes is the dominant contributor to carbon emissions. Over the past decades, sustainable solutions and strategies have been investigated and developed to enable decarbonization. Catalysis plays an essential role to address this global challenge by increasing energy efficiency, reducing carbon emissions, capturing carbon dioxide, and utilizing clean energy sources to displace fossil fuels. In this Review, the role of catalysis in reducing energy demand was discussed, enhancing process efficiency, displacing carbon-intensive feedstocks and products, and therefore, reducing carbon emissions. Recent advances in catalyst development were summarized, focusing on applications to enhance industrial processes efficiency and enable utilization of clean energy sources. Emerging approaches in catalysis were reviewed, including the manufacture of iron and steel, direct air capture of CO₂ , production of ethylene, ammonia, and sustainable aviation fuels, plastic recycling, and the synthesis of biobased plastics. The Review was concluded with suggested research directions to achieve a carbon net-zero world.

Rice straw structure changes following green pretreatment with petha wastewater for economically viable bioethanol production

Energy efficient and environment friendly pretreatment processes for the production of biofuel have remained elusive and the research is further compounded by the high cost of processing lignocellulosic biomass-an essential factor for producing sustainable biofuels. In the last few decades, a number of pretreatment methods have been proposed, specifically chemical pretreatments but are either expensive or harmful to the environment. To address this urgent need, we propose a green pretreatment method that utilises the highly alkaline by-product, petha wastewater to pretreat the lignocellulosic waste rice straw (RS). The effectiveness of the pretreatment was analysed by monitoring both enhanced cellulose content and reducing sugar yield along with removal of hemicellulose and lignin. We found that PWW pretreatment yielded five times more reducing sugar than native RS with 10.12% increment in cellulose content. SEM and EDX studies further revealed that our process enhanced surface roughness and carbon content (from 32.19% increased to 41.59% and 41.66% for A and D, respectively) along with reduction in silica content (from 8.68% in RS to 4.30% and 7.72% for A and D, respectively). XRD and FTIR analyses indicate crystallinity index (CI) and alteration in lignocellulosic structure of RS, respectively. Decrease in CI was about 43.4% in A whereas only 4.5% in D as compared to native RS (CI 54.55%). Thereby we found PWW to be better substitute of an alkali for pretreatment of RS with negligible environmental impacts.

Carbon based conductive materials mediated recalcitrant toxicity mitigation during anaerobic digestion of thermo-chemically pre-treated organic fraction of municipal solid waste

High-temperature thermal pretreatment alone or in conjugation with chemical pretreatment (highly acidic or alkaline) produced recalcitrant compounds, which inhibits the anaerobic digestion (AD) process performance. This study aims to develop a strategy to use carbon-based conductive materials to mitigate the recalcitrant toxicity and enhance the methane generation in the downstream AD. The formation of recalcitrant compounds, mainly the furan derivatives, i.e., furfural and 5-HydroxyMethyl furfurals (5-HMF) during thermo-chemical pretreatment of OFMSW at 150 °C, 175 °C, 200 °C with 3 g/L-NaOH dose, and the alleviation of their inhibitory effects by adding 25 g/L of each of granular activated carbon (GAC) and granular biochar (GBC) during mesophilic AD were studied. The addition of conductive materials resulted in the highest biogas yield of 462 mL/gVS_added (GAC) and 449 mL/gVS_added (GBC) for 175°C-3g/L-NaOH pretreatment, which was >45% higher over control. The highest improvement of >65% in biogas yield was observed for 200°C-3g/L-NaOH pretreatment despite the lower biogas yield. The conductive materials amended digester shows a significant decrease in the 5-HMF and furfurals concertation. The highest reduction in 5-HMF (44%) and furfural (51%) concentrations were observed for 200°C-3g/L-NaOH pretreatment, and 25 g/L GBC amended tests. The score plots from the principal component analysis (PCA) of the characterization of the digestate showed that the data were significant, whereas the loading plots depicted the correlation of different experimental parameters studied (like fate of recalcitrant, biogas yield and other parameters post AD of OFMSW when aided with conductive materials). Application of regression models in all the batch assays depicted that a lag phase of 2-4 days was observed in Modified Gompertz Model (MGM), 4-5 days in Logistic Model (LM) and a rapid hydrolysis was proven with the value of hydrolysis coefficient being between 0.003 and 0.029 from the first-order (FO) model.

Role of Combined Na2HPO4 and ZnCl2 in the Unprecedented Catalysis of the Sequential Pretreatment of Sustainable Agricultural and Agro-Industrial Wastes in Boosting Bioethanol Production

Improper lignocellulosic waste disposal causes severe environmental pollution and health damage. Corn Stover (CS), agricultural, and aseptic packaging, Tetra Pak (TP) cartons, agro-industrial, are two examples of sustainable wastes that are rich in carbohydrate materials and may be used to produce valuable by-products. In addition, attempts were made to enhance cellulose fractionation and improve enzymatic saccharification. In this regard, these two wastes were efficiently employed as substrates for bioethanol production. This research demonstrates the effect of disodium hydrogen phosphate (Na₂HPO₄) and zinc chloride (ZnCl₂) (NZ) as a new catalyst on the development of the sequential pretreatment strategy in the noticeable enzymatic hydrolysis. Physico-chemical changes of the native and the pretreated sustainable wastes were evaluated by compositional analysis, scanning electron microscopy (SEM), X-ray diffractometry (XRD), Fourier transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA). These investigations showed major structural changes after the optimized sequential pretreatment. This pretreatment not only influences the delignification process, but also affects the functionalization of cellulose chemical structure. NZ released a higher glucose concentration (328.8 and 996.8 mg/dl) than that of ZnCl₂ (Z), which released 203.8 and 846.8 mg/dl from CS and TP, respectively. This work led to the production of about 500 mg/dl of ethanol, which is promising and a competitor to other studies. These findings contribute to increasing the versatility in the reuse of agricultural and agro-industrial wastes to promote interaction areas of pollution prevention, industrialization, and clean energy production, to attain the keys of sustainable development goals.

Removal of inhibitory furan aldehydes in lignocellulosic hydrolysates via chitosan-chitin nanofiber hybrid hydrogel beads

To obtain fermentable sugars from lignocellulose, various inhibitors, especially furan aldehydes, are usually generated during the pretreatment process. These inhibitors are harmful to subsequent microbial growth and fermentation. In this study, a novel detoxification strategy was proposed to remove 5-hydroxymethylfurfural (HMF) and furfural while retaining glucose and xylose using self-prepared chitosan-chitin nanofiber hybrid hydrogel beads (C-CNBs). After C-CNBs treatment, the removal rates of HMF and furfural from sugarcane bagasse hydrolysates reached 63.1% and 68.4%, while the loss rates of glucose and xylose were only 6.3% and 8.2%, respectively. Two typical industrial strains grew well in monosaccharide-rich detoxified hydrolysates, with a specific growth rate at least 4.1 times that of undetoxified hydrolysates. Furthermore, adsorption mechanism analysis revealed that the Schiff base reaction and mesopore filling were involved in furan aldehyde adsorption. In total, C-CNBs provide an efficient and practical approach for the removal of furan aldehydes from lignocellulosic hydrolysates.

Recovering Apple Agro-Industrial Waste for Bioethanol and Vinasse Joint Production: Screening the Potential of Chile

Bioethanol production has increased in demand as a replacement for conventional fuels. This work studies the use of apple pomace, which corresponds to 45% (w/w) of dehydrated apple production, as a reliable and inexpensive source for bioethanol production. Additionally, the vinasse obtained from the process as a byproduct is analyzed. Apple pomace has important properties for energy purposes, with high soluble sugar (6%–8%), organic compounds and low protein content. The carbohydrates were consumed in 99.3% in 144 h at a temperature of 30 °C and in a yeast Saccharomyces cerevisiae (YSC) concentration of 0.10 g/L. The bioethanol purity produced, 99.5% (v/v), was quantified by gas chromatography and calorific value (23.21 MJ/kg). This high purity, which fulfills the EN 15376, ASTM D 4806 Standard, allows its use as a fuel and oil additive. Moreover, it can be stated that vinasse obtained from alcohol distillation is a compound that has physicochemical values like other vinasses. Finally, Chile, as the most important exporting country of dehydrated apples in the world, has great potential to take advantage of the use of this raw material for bioethanol and vinasse production.

Conversion of Lignocellulose for Bioethanol Production, Applied in Bio-Polyethylene Terephthalate

The increasing demand for petroleum-based polyethylene terephthalate (PET) grows population impacts daily. A greener and more sustainable raw material, lignocellulose, is a promising replacement of petroleum-based raw materials to convert into bio-PET. This paper reviews the recent development of lignocellulose conversion into bio-PET through bioethanol reaction pathways. This review addresses lignocellulose properties, bioethanol production processes, separation processes of bioethanol, and the production of bio-terephthalic acid and bio-polyethylene terephthalate. The article also discusses the current industries that manufacture alcohol-based raw materials for bio-PET or bio-PET products. In the future, the production of bio-PET from biomass will increase due to the scarcity of petroleum-based raw materials.

Pretreatment of lignocellulosic biomass: A review on recent advances

Depleting fossil reserves and growing energy needs have raised the demand for an alternative and clean energy source. The use of ubiquitously available lignocellulosic biomass for developing economic and eco-friendly large scale biorefinery applications has provided the much-needed impetus in this regard. The pretreatment process is a vital step for biomass transformation into added value products such as sugars, biofuels, etc. Different pretreatment approaches are employed to overcome the recalcitrance of lignocellulosic biomass and expedite its disintegration into individual components- cellulose, hemicellulose, and lignin. The conventional pretreatment methods lack sustainability and practicability for industrial scale up. The review encompasses the recent advances in selective physical and chemical pretreatment approaches such as milling, extrusion, microwave, ammonia fibre explosion, eutectic solvents etc. The study will allow a deeper understanding of these pretreatment processes and increase their scope as sustainable technologies for developing modern biorefineries.

Co-digestive performance of food waste and hydrothermal pretreated corn cob

Anaerobic co-digestion of lignocellulosic biomass and food waste (FW) has been extensively applied. However, whether hydrothermal pretreatment (HTP) of lignocellulosic biomass can enhance the performance in co-digestion deserves further investigation. In this study, corn cob (CC) was adopted as a typical lignocellulosic biomass for co-digestion with FW at different VS ratios of 1:3 (S1-S4) and 1:6 (S5-S8), attempting to evaluate the effect of HTP of CC at different temperature gradients (125, 150 and 175 °C) on the co-digestion performance. The emphasis was placed on hydrolysis, acidification and methanogenesis for different feedstock conditions. Results illustrated that the HTP had a certain destroying effect on the lignocellulose structure in CC and the crystallinity of cellulose decreased, significantly facilitating its co-digestion with FW. For FW/CC co-digestion at the VS ratio of 1:3, the S3 group (CC was pretreated at 150 °C) reached the maximum cumulative biogas yield (CBY) of 4660 mL and the maximum specific methane yield (SMY) of 316.9 mL/g·VS. Moreover, at 1:6, S7 group (pretreated at 150 °C) exhibited the optimal CBY of 4100 mL while achieving the SMY of 277.6 mL/g·VS among the digesters, indicating that the co-digestion of pretreated CC and FW could achieve higher methane production, and 150 °C refers to the optimal pretreatment temperature. Moreover, the peak values of the accumulated VFAs in digesters S1-S4 (2000-3000 mg/L) is higher than that in digesters S5-S8 (800-1500 mg/L). As suggested from microbial community and diversity date, the HTP expedited the enrichment of system hydrolyzing and acidogenic bacteria. These results are significant and provide certain guidance for optimizing the co-digestion of FW and CC in actual engineering.

Advances in Valorization of Lignocellulosic Biomass towards Energy Generation

The booming demand for energy across the world, especially for petroleum-based fuels, has led to the search for a long-term solution as a perfect source of sustainable energy. Lignocellulosic biomass resolves this obstacle as it is a readily available, inexpensive, and renewable fuel source that fulfills the criteria of sustainability. Valorization of lignocellulosic biomass and its components into value-added products maximizes the energy output and promotes the approach of lignocellulosic biorefinery. However, disruption of the recalcitrant structure of lignocellulosic biomass (LCB) via pretreatment technologies is costly and power-/heat-consuming. Therefore, devising an effective pretreatment method is a challenge. Likewise, the thermochemical and biological lignocellulosic conversion poses problems of efficiency, operational costs, and energy consumption. The advent of integrated technologies would probably resolve this problem. However, it is yet to be explored how to make it applicable at a commercial scale. This article will concisely review basic concepts of lignocellulosic composition and the routes opted by them to produce bioenergy. Moreover, it will also discuss the pros and cons of the pretreatment and conversion methods of lignocellulosic biomass. This critical analysis will bring to light the solutions for efficient and cost-effective conversion of lignocellulosic biomass that would pave the way for the development of sustainable energy systems.

Sustainable utilization of crop residues for energy generation: A life cycle assessment (LCA) perspective

Modernization in the crop cultivation and development of high yielding varieties resulted in increased crop residues. A large portion of crop residues is not handled appropriately, which leads to environmental burden on society. The crop residues are rich in organic substances, which can be better utilized for various purposes, including energy generation. The utilization of crop residues for energy generation has partially contributed to resolve the inappropriate handling practices, thus reducing their environmental impacts. Life cycle assessment (LCA) is used as a tool to investigate environmental sustainability and can be explored to integrate with social and economic effects to quantify environmental impacts for energy generation from crop residues. This review will provide a comprehensive understanding on LCA inference for decision support to policy-makers and different relevant choices to various applications for sustainable energy generation from crop residues.