Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel

A review on chitosan and chitosan-based bionanocomposites: Promising biological macromolecules for sustainable corrosion inhibition

Corrosion is a significant issue affecting industrial metal surfaces, resulting in material degradation, economic losses, and safety concerns. This review comprehensively examines chitosan and its nano and bionanocomposite forms as sustainable, eco-friendly corrosion inhibitors, emphasizing key innovations in their development and application. The article highlights chitosan's ability to form protective films, which inhibit corrosion by creating a barrier on metal surfaces. A key advancement explored is the incorporation of chitosan nanoparticles, which significantly improve corrosion resistance due to their enhanced surface area, increased adhesion properties, and improved mechanical strength. Another innovative aspect is the synergistic effect of combining chitosan with other nanoparticles or inhibitors, resulting in superior corrosion protection and enhanced barrier properties. The review also addresses the chemical modifications of chitosan to overcome challenges such as poor solubility, mechanical weakness, and chemical instability in harsh environments. A novel contribution of this article is the focus on scalable, cost-effective production methods for chitosan-based bionanocomposites, facilitating their industrial application. This review provides a comprehensive summary of literature reports, offering valuable insights into the latest research advancements and highlights future prospects for chitosan-based materials as eco-friendly, high-performance corrosion inhibitors in diverse industrial settings.

Graphene-Based Impregnation into Polymeric Coating for Corrosion Resistance

This review explores the development and application of the impregnation of graphene-based materials into polymeric coatings to enhance corrosion resistance. Derivatives of graphene, such as graphene oxide (GO) and reduced graphene oxide (rGO), have been increasingly integrated into polymer matrices to enhance polymers' mechanical, thermal, and barrier properties. Various synthesis approaches, viz., electrochemical deposition, chemical reduction, and the incorporation of functionalised graphene derivatives, have been explored for improving the dispersion and stability of graphene within polymers. These graphene-impregnated coatings have shown promising results in improving corrosion resistance by enhancing impermeability to corrosive agents and reinforcing mechanical strength under corrosive conditions. While the addition of graphene notably enhances coating performance, challenges remain in achieving uniform graphene dispersion and addressing the trade-offs between thickness and flexibility. This review highlights current advancements, limitations, and future directions, with a particular emphasis on optimising the synthesis techniques to maximise corrosion resistance while maintaining coating durability and economic feasibility.

Preparation, characterization, and pesticide adsorption capacity of chitosan-magnetic graphene oxide nanoparticles with toxicological studies

This study investigated magnetic graphene oxide nanoparticles (MGO-NPs) and functionalized with chitosan (CS-MGO-NPs) for removing florasulam, metalaxyl, and thiamethoxam pesticides from water. A comprehensive characterization employing Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), zeta potential measurements, XRD analysis, and surface area/porosity determinations confirmed the successful synthesis of the composites with the desired properties. Factorial experimental design was applied to identify the most significant factors of pesticide concentration, adsorbent amount, temperature, pH, agitation time, and ionic strength on the efficiency of removal of tested pesticides from water samples. CS-MGO-NPs exhibited superior removal efficiencies for all three pesticides compared to MGO-NPs. They achieved high removal rates for florasulam (average 92.94%) and metalaxyl (average 88.95%), while demonstrated moderate effectiveness against thiamethoxam (average 64.04%). Different kinetic and isotherm models described how well the nanoparticles adsorbed each pesticide. According to these models, the pseudo-first-order kinetic model interpreted well the adsorption of florasulam, and thiamethoxam onto CS-GO-NPs. While the pseudo-second-order kinetic model interpreted well the adsorption of metalaxyl. The Freundlich isotherm model gave the best fit with florasulam onto CS-GO-NPs. While the Langmuir isotherm model gave the best fit with metalaxyl and thiamethoxam. Finally, the toxicological studies of CS-MGO-NPs in rats were performed, and it was found negative effects at high doses, suggesting caution is needed for practical applications. Overall, this study shows promise for CS-MGO-NPs in water purification, but safety needs further investigation.

Preparation of new surface coating based on modified oil-based polymers blended with ZnO and CuZnO NPs for steel protection

In our paper, we have synthesized modified PEA and alkyd resin by replacing the new source of polyol (SDEA) which was confirmed by different analyses such as IR, and 1HNMR spectra. A series of conformal, novel, low-cost, and eco-friendly hyperbranched modified alkyd and PEA resins were fabricated with bio ZnO, CuO/ZnO) NPs through an ex-situ method for mechanical and anticorrosive coatings. The synthesized biometal oxides NPs and its composite modified alkyd and PEA were confirmed by FTIR, SEM with EDEX, TEM, and TGA, and can be stably dispersed into modified alkyd and PEA resins at a low weight fraction of 1%. The nanocomposite coating was also subjected to various tests to determine their surface adhesion, which ranged from (4B-5B), physico-mechanical characteristics such as scratch hardness, which improved from < 1.5 to > 2 kg, gloss (100-135) Specific gravity (0.92-0.96) and also chemical resistance test which passed for water, acid, and solvent except alkali, was poor because of the hydrolyzable ester group in the alkyd and PEA resins. The anti-corrosive features of the nanocomposites were investigated through salt spray tests in 5 wt % NaCl. The results indicate that well-dispersed bio ZnO and CuO/ZnO) NPs (1.0%) in the interior of the hyperbranched alkyd and PEA matrix improve the durability and anticorrosive attributes of the composites, such as degree of rusting, which ranged from 5 to 9, blistering size ranged from 6 to 9, and finally, scribe failure, which ranged from 6 to 9 mm. Thus, they exhibit potential applications in eco- friendly surface coatings. The anticorrosion mechanisms of the nanocomposite alkyd and PEA coating were attributed to the synergistic effect of bio ZnO and (CuO/ZnO) NPs and the prepared modified resins are highly rich in nitrogen elements, which might be regarded as a physical barrier layer for steel substrates.

Chitosan based titanium and iron oxide hybrid bio-polymeric nanocomposites as potential corrosion inhibitor for mild steel in acidic medium

Biopolymer chitosan (CS), chitosan grafted acrylamide based titanium dioxide (CS-g-PAM/TiO₂) and magnetite (CS-g-PAM/Fe₃O₄) hybrid nanocomposites have been synthesized through free radical graft co-polymerization and successfully validated as corrosion inhibitors for mild steel in 15 % HCl solution. The synthesized compounds have been characterized through FTIR, APC, XRD and TEM. The thermal stability of the nanocomposites was established by TGA. The anticorrosive performance was determined through gravimetric measurements and by electrochemical study. According to EIS technique it was observed that CS-g-PAM/TiO₂ and CS-g-PAM/Fe₃O₄ showed maximum 97.19 % and 95.49 % efficiency respectively. Langmuir adsorption isotherm is obeyed in each case. The activation and adsorption parameters have been determined from isotherm study. FESEM and AFM confirmed better adsorption layer formed by composites over mild steel surface. The elemental composition of the metal samples was proved by the XPS investigation. DFT and ANOVA test further corroborates the experimental results.

A structure-property study for konjac glucomannan and guar galactomannan: Selective carboxylation and scale inhibition

The effect of structural difference for konjac glucomannan (KGM) and guar galactomannan (GGM) on their physicochemical properties including selective carboxylation, biodegradation and scale inhibition was firstly investigated. Compared with GGM, KGM can be specially modified by amino acid to prepare carboxyl-functionalized polysaccharides. The structure-activity relationship explaining the difference in carboxylation activity and the anti-scaling abilities of polysaccharides and carboxylated derivatives were explored by static anti-scaling, iron oxide dispersion and biodegradation tests coupled with structural and morphological characterizations. KGM with linear structure was preferred for carboxylated modification by glutamic acid (KGMG) and aspartic acid (KGMA) while GGM with branched structure failed to accomplish that due to steric hindrance. GGM and KGM showed limited scale inhibition performance, which was probably attributed to the moderate adsorption and isolation effect of macromolecular stereoscopic structure. While KGMA and KGMG performed as effective and degradable inhibitors for CaCO₃ scale with inhibitory efficiencies > 90 %.

Effect of Graphene Oxide and Reduced Graphene Oxide on the Properties of Sunflower Oil-Based Polyurethane Films

Sunflower oil was used for the synthesis of a polyol via an epoxidation reaction followed by a ring-opening reaction. The successful synthesis of the sunflower oil-based polyol (SFO polyol) was demonstrated through structural characterizations and wet-chemistry analysis. Bio-based polyurethane (BPU) films were fabricated using synthesized polyol and diisocyanate. Various amounts of graphene oxide (GO) and reduced graphene oxide (rGO) were added separately to see their effect on the physicomechanical and thermal properties of BPU films. Several tests, such as thermogravimetric analysis, tensile strength, dynamic mechanical analysis, hardness, flexural strength, and the water contact angle, were performed to evaluate the effect of GO and rGO on the properties of the BPU films. Some of the analyses of the BPU films demonstrated an improvement in the mechanical properties, for example, the tensile strength increased from 22.5 to 26 MPa with the addition of only 0.05 wt.% GO. The storage modulus improved from 900 to 1000 and 1700 MPa after the addition of 0.02 and 0.05 wt.% GO, respectively. This study shows that a small amount of GO and rGO could improve the properties of BPU films, making them suitable for use in coating industries.

Nanostructured Coatings: Review on Processing Techniques, Corrosion Behaviour and Tribological Performance

Corrosion and tribology are surface phenomena. Modifying surfaces of materials without resorting to altering their bulk properties is an effective route to alleviate corrosion, friction and wear, encountered in engineering applications. With the advancements in the field of nanotechnology, surface protective coatings with nanomaterials can be readily developed to explore their functionality in mitigating chemical/physical damage of surfaces. Surface protection enhances performance and operating lifetimes of industrial machinery components. This review presents insights on various types of recently developed nanostructured coatings, their synthesis routes, corrosion behaviour and tribological performance. It provides the state-of-the-art information on the development of nanostructured coatings, namely, ceramic coatings, metallic coatings and nanocomposite coatings with metal and polymer matrices. Biomimetic approaches in making nanostructured coatings and challenges encountered in the development of nanostructured coatings are highlighted.

Enhancement of Anticorrosive Performance of Cardanol Based Polyurethane Coatings by Incorporating Magnetic Hydroxyapatite Nanoparticles

The present investigation demonstrates renewable cardanol-based polyol for the formulation of nanocomposite polyurethane (PU) coatings. The functional and structural features of cardanol polyol and nanoparticles were studied using FT-IR and 1H NMR spectroscopic techniques. The magnetic hydroxyapatite nanoparticles (MHAPs) were dispersed 1–5% in PU formulations to develop nanocomposite anticorrosive coatings. An increase in the strength of MHAP increased the anticorrosive performance as examined by immersion and electrochemical methods. The nanocomposite PU coatings showed good coating properties, viz., gloss, pencil hardness, flexibility, cross-cut adhesion, and chemical resistance. Additionally, the coatings were also studied for surface morphology, wetting, and thermal properties by scanning electron microscope (SEM), contact angle, and thermogravimetric analysis (TGA), respectively. The hydrophobic nature of PU coatings increased by the addition of MHAP, and an optimum result (105°) was observed in 3% loading. The developed coatings revealed its hydrophobic nature with excellent anticorrosive performance.

Chitosan derivative corrosion inhibitor for aluminum alloy in sodium chloride solution: A green organic/inorganic hybrid

A novel and eco-friendly chitosan derivative was synthesized as green corrosion inhibitors on C3003 aluminum alloy in 3.5 wt.% NaCl solution. In this paper, CP was prepared by Schiff Base reaction with chitosan and 4-pyridinecarboxaldehyde. Then, TiO₂ was dispersed in CP to prepare CPT nanocomposite. The corrosion inhibition effect of CPT on C3003 aluminum alloy at different concentrations were studied with electrochemical techniques and surface analysis. The results showed that the maximum inhibition efficiency of CPT nanocomposite reaches to 94.5 % at 200 ppm after the immersed in 3.5 wt.% NaCl solution for 72 h. Meanwhile, the contact angle increases to 120° due to the formation of hydrophobic substances. The strategy of organic/inorganic hybrid can provide the inspiration for the development of chitosan corrosion inhibitor with low concentration and high efficiency.

Synthesis of carboxymethyl chitosan-functionalized graphene nanomaterial for anticorrosive reinforcement of waterborne epoxy coating

In this study, a carboxymethyl chitosan functionalized graphene (CMCS-rGO) nanomaterial was successfully synthesized in aqueous solution by non-covalent functionalization method. Fourier transform infrared, Raman, ultraviolet visible spectroscopy and thermogravimetric analysis confirmed that carboxymethyl chitosan had been successfully anchored on the surface of graphene. In addition, the CMCS-rGO was used as an anticorrosive nanofiller to be added to waterborne epoxy (EP) coatings to protect steel substrates. The corrosion protection behavior of all coatings was tested by electrochemical workstation, and the results proved that the incorporation of well-dispersed CMCS-rGO nanomaterials could significantly improve the anti-corrosion performance of waterborne epoxy coatings. Furthermore, even after 180 days of immersion, the impedance modulus value of the 0.2 % CMCS-rGO/EP at |Z|_f =0.01 Hz was still approximately 2 orders of magnitude higher than that of the EP.

Enhanced Corrosion Protection of Epoxy/ZnO-NiO Nanocomposite Coatings on Steel

ZnO-NiO nanocomposite with epoxy coating on mild steel has been fabricated by the sol–gel assisted method. The synthesized sample was used to study corrosion protection. The analysis was performed by electrochemical impedance spectroscopy in 3.5% NaCl solution. The structural and morphological characterization of the metal oxide nanocomposite was carried out using XRD and SEM with Energy Dispersive Absorption X-ray (EDAX) analysis. XRD reveals the ZnO-NiO (hexagonal and cubic) structure with an average ZnO-NiO crystallite size of 26 nm. SEM/EDAX analysis of the ZnO-NiO nanocomposite confirms that the chemical composition of the samples consists of: Zn (8.96 ± 0.11 wt.%), Ni (10.53 ± 0.19 wt.%) and O (80.51 ± 3.12 wt.%). Electrochemical Impedance Spectroscopy (EIS) authenticated that the corrosion resistance has improved for the nanocomposites of ZnO-NiO coated along with epoxy on steel in comparison to that of the pure epoxy-coated steel.

Chitosan derivatives as green corrosion inhibitors for P110 steel in a carbon dioxide environment

Two chitosan derivatives were synthesized for the first time as green corrosion inhibitors for the carbon dioxide corrosion of P110 steel. The structures of the synthesized products were characterized by infrared spectroscopy. Electrochemical and weight-loss experiments were used to test the effect of corrosion inhibitors, while SEM-EDS, AFM and other analysis methods were used to study the protection mechanism of corrosion inhibitors. The experimental results show that synthetic corrosion inhibitors CHC and CAHC are all good corrosion inhibitors for carbon dioxide corrosion inhibition. Both chitosan derivatives can form hydrophobic protective films on the metal surface. For inhibition performance, CAHC is better than CHC, which is the same conclusion drawn from practical experiments and quantum chemical calculations. Investigation into chitosan inhibitors has opened up a new area of research of environmentally friendly corrosion inhibitors, which is of great significance for metal protection without toxicity and side effects.

Polymers Decorated with Functional Motifs for Mitigation of Steel Corrosion: An Overview

Corrosion is a hazardous phenomenon having a devastating impact on technological and industrial applications, particularly in the oil and gas industries. Therefore, controlling the corrosion of metals is an important activity of technical, economical, environmental, and aesthetical importance in order to save huge expenses in materials, equipment, and structure. The use of corrosion inhibitors is one of the best options for controlling the metallic corrosion in various corrosive media. Numerous problems aroused with the use of inorganic and small molecule organic corrosion inhibitors, and the use of polymeric corrosion inhibitors came into limelight. This review article provides an overview of the recent development of different classes of corrosion inhibitors with special emphasis on different functional motifs of natural, synthetically modified natural, and synthetic polymeric materials. The significance, mechanism, and challenges of using polymeric materials as corrosion inhibitors are also highlighted in the review.

Phytic Acid Intercalated Graphene Oxide for Anticorrosive Reinforcement of Waterborne Epoxy Resin Coating

Epoxy resin coatings were prepared with phytic acid-doped graphene oxide (PA-GO) to modify epoxy resins (EP). The aim was to improve the dispersion of GO in waterborne epoxy resin, and thus to improve the corrosion resistance of steel structures. The Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS) results showed that PA-GO was successfully prepared and has a better dispersion in epoxy resin. This is mainly due to the PA insert, which increased the layer spacing of the GO. The results obtained under the controlled corrosive environment showed that the specimen coated with EP containing 1.0 wt.% PA-GO had better corrosion resistance than other samples. This resistance was also two orders of magnitude higher than pure epoxy coating. The main reason for this is that the dispersion of GO in waterborne epoxy resin had been improved.

Self-Repairing Composites for Corrosion Protection: A Review on Recent Strategies and Evaluation Methods

The use of self-healing coatings to protect metal substrates, such as aluminum alloys, stainless steel, carbon steel, and Mg alloys from corrosion is an important aspect for protecting metals and for the economy. During the past decade, extensive transformations on self-healing strategies were introduced in protective coatings, including the use of green components. Scientists used extracts of henna leaves, aloe vera, tobacco, etc. as corrosion inhibitors, and cellulose nanofibers, hallyosite nanotubes, etc. as healing agent containers. This review gives a concise description on the need for self-healing protective coatings for metal parts, the latest extrinsic self-healing strategies, and the techniques used to follow-up the self-healing process to control the corrosion of metal substrates. Common techniques, such as accelerated salt immersion test and electrochemical impedance spectroscopy (EIS), for evaluating the self-healing process in protective coatings are explained. We also show recent advancements procedures, such as scanning vibrating electrode technique (SVET) and scanning electrochemical microscopy (SECM), as successful techniques in evaluating the self-healing process in protective coatings.

Synthesis, optimization and applications of ZnO/polymer nanocomposites

Polymer composites have established an excellent position among the technologically essential materials because of their wide range of applications. An enormous research interest has been devoted to zinc oxide (ZnO) based polymer nanocomposites, due to their exceptional electrical, optical, thermal, mechanical, catalytic, and biomedical properties. This article provides a review of various polymer composites consisting of ZnO nanoparticles (NPs) as reinforcements, exhibiting excellent properties for applications such as the dielectric, sensing, piezoelectric, electromagnetic shielding, thermal conductivity and energy storage. The preparation methods of such composites including solution blending, in situ polymerization, and melt intercalation are also explained. The current challenges and potential applications of these composites are provided in order to guide future progress on the development of more promising materials. Finally, a detailed summary of the current trends in the field is presented to progressively show the future prospects for the development of ZnO containing polymer nanocomposite materials.

A Review on the Corrosion Behaviour of Nanocoatings on Metallic Substrates

Growth in nanocoatings technology is moving towards implementing nanocoatings in many sectors of the industry due to their excellent abilities. Nanocoatings offer numerous advantages, including surface hardness, adhesive strength, long-term and/or high-temperature corrosion resistance, the enhancement of tribological properties, etc. In addition, nanocoatings can be applied in thinner and smoother thickness, which allows flexibility in equipment design, improved efficiency, lower fuel economy, lower carbon footprints, and lower maintenance and operating costs. Nanocoatings are utilised efficiently to reduce the effect of a corrosive environment. A nanocoating is a coating that either has constituents in the nanoscale, or is composed of layers that are less than 100 nm. The fine sizes of nanomaterials and the high density of their ground boundaries enable good adhesion and an excellent physical coverage of the coated surface. Yet, such fine properties might form active sites for corrosion attack. This paper reviews the corrosion behaviour of metallic, ceramic, and nanocomposite coatings on the surface of metallic substrates. It summarises the factors affecting the corrosion of these substrates, as well as the conditions where such coatings provided required protection.

Chitosan oligosaccharide derivatives as green corrosion inhibitors for P110 steel in a carbon-dioxide-saturated chloride solution

Two chitosan oligosaccharide derivatives (PHC and BHC) were synthesized for use as corrosion inhibitors. They were characterized using Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (NMR). The inhibition efficiency of PHC and BHC on P110 steel corrosion in a 3.5 wt.% NaCl CO₂-saturated solution at 80℃ was studied using gravimetric measurement, scanning electron microscopy (SEM), atomic force microscopy (AFM), electrochemical analysis, and quantum chemical calculation. The results indicated that inhibition efficiency increased with increasing concentration of inhibitor. Energy dispersive X-ray (EDX), contact angle, and electrochemical impedance spectroscopy (EIS) measurements showed that the inhibitors had been successfully adsorbed to the surface of the P110 steel. The results of potentiodynamic polarization indicated that both compounds were mixed-type inhibitors.

Pyridine-based functionalized graphene oxides as a new class of corrosion inhibitors for mild steel: an experimental and DFT approach

Two functionalized graphene oxides, diazo pyridine functionalized graphene oxide and diamino pyridine functionalized graphene oxide, were synthesised and evaluated as corrosion inhibitors on mild steel in 1 M hydrochloric acid.