Microwave assisted conversion of microcrystalline cellulose into value added chemicals using dilute acid catalyst

Microwave radiation-assisted synthesis of levulinic acid from microcrystalline cellulose: Application to a melon rind residue

The circular economy considers waste to be a new raw material for the development of value-added products. In this context, agroindustrial lignocellulosic waste represents an outstanding source of new materials and platform chemicals, such as levulinic acid (LA). Herein we study the microwave (MW)-assisted acidic conversion of microcrystalline cellulose (MCC) into LA. The influence of acidic catalysts, inorganic salt addition and ball-milling pre-treatment of MCC on LA yield was assessed. Depolymerization and disruption of cellulose was monitored by FTIR, TGA and SEM, whereas the products formed were analyzed by HPLC and NMR spectroscopy. The parameters that afforded the highest LA yield (48 %, 100 % selectivity) were: ball-milling pre-treatment of MCC for 16 min at 600 rpm, followed by MW-assisted thermochemical treatment for 20 min at 190 °C, aqueous p-toluenesulfonic acid (p-TSA) 0.25 M as catalyst and saturation with KBr. These optimal conditions were further applied to a lignocellulosic feedstock, namely melon rind, to afford a 51 % yield of LA. These results corroborate the suitability of this method to obtain LA from agroindustrial wastes, in line with a circular economy-based approach.

Life cycle assessment of waste printed wiring board-derived Ag photocatalyst for sustainable fermentable sugar production

An exploratory work involving waste printed wiring board (WPWB)-derived inexpensive silver oxide (Ag₂O)-grafted silica-alumina composite photocatalyst (SAA) using quartz halogen and UVA irradiations (QHUV) (wavelength: 315 nm-1000 nm) has been revealed. The efficacy of the novel SAA photocatalyst was assessed in the synthesis of fermentable sugar (FS) by photo-hydrolysis of pure crystalline cellulose (PCC) in the QHUV-assisted batch reactor (QHUVBR), and the process parameters (5% AgNO₃ doping, 7.5% catalyst concentration, 20 min PH time, and 80 °C PH temperature) were optimized using Taguchi orthogonal array design. The BET analysis of the optimal SAA catalyst possessed high surface area (27.24 m²/g), high pore volume, and pore diameter (0.042 cc/g and 13.1684 nm), respectively, whereas the XRD indicated the presence of significant crystalline phases of Ag₂O. EDS mapping displayed the uniform distribution of silver active sites on silica-alumina support of the optimal SAA photocatalyst. The optimized parametric conditions in QHUVBR resulted in a maximum FS yield of 77.53% which was significantly higher compared to that achieved (34.52%) in a conventionally heated batch reactor (CHBR). Besides, the energy consumption was 75% more in CHBR (600 W) in comparison with QHUVBR (150 W), making the process energy-efficient and cost-effective. The environmental sustainability could be ascertained from the life cycle assessment (LCA) study in terms of low climate change, ionizing radiation, metal depletion, human toxicity, and other potential indicator values.

One Step Catalytic Conversion of Polysaccharides in Ulva prolifera to Lactic Acid and Value-Added Chemicals

The production of lactic acid and value-added chemicals (such as hydroxypropanone, glycolic acid, and formic acid) directly from Ulva prolifera via one-step catalytic process was studied. The effect of different amounts of YCl3-derived catalysts on the hydrothermal conversion of carbohydrates in Ulva prolifera was explored, and the reaction conditions were optimized. In this catalytic system, rhamnose could be extracted from Ulva prolifera and converted in situ into lactic acid and hydroxypropanone at 160 °C, while all the glucose, xylose, and rhamnose were fractionated and completely converted to lactic acid at 220 °C or at a higher temperature, via several consecutive and/or parallel catalytic processes. The highest yield of lactic acid obtained was 31.4 wt% under the optimized conditions. The hydrothermal conversion of Ulva prolifera occurred rapidly (within 10 min) and showed promise to valorize Ulva prolifera.

Isolation and characterization of microcrystalline cellulose from date seeds (Phoenix dactylifera L.)

This article reports the isolation and characterization of microcrystalline cellulose from date seeds of the date palm tree. The raw ground date seeds (RG-DS) are composed of cellulose matrix wrapped by lignin and hemicellulose as amorphous components. Cellulose was isolated from RG-DS through the following sequence: dewaxing, delignification/(bleaching) and acid hydrolysis. FTIR and Raman analysis for the bleached date seeds (B-DS) revealed the successful removal of the amorphous components from the polymer matrix. The X-ray diffractogram of the obtained (B-DS) exhibited the characteristic peaks of native cellulose (type I), with a crystallinity index (CrI = 62%). An additional acid hydrolysis step was used to convert native cellulose into microcrystalline cellulose (MCC-DS) with higher crystallinity (CrI = 70%). SEM analysis showed that the obtained microcrystals exhibit agglomerated and irregular elongated or semi-spherical shaped morphology. TEM analysis confirmed the semicrystalline nature of the MCC-DS. Thermal analysis showed enhanced thermal stability of MCC-DS. The current study shows the feasibility of using date seeds as a low-price source for obtaining MCC which is envisaged for applications in pharmaceutical and food industries as well as for preparing bionanocomposites with enhanced thermal properties.

Screening of cellulolytic bacteria from rotten wood of Qinling (China) for biomass degradation and cloning of cellulases from Bacillus methylotrophicus

BACKGROUND

Cellulosic biomass degradation still needs to be paid more attentions as bioenergy is the most likely to replace fossil energy in the future, and more evaluable cellulolytic bacteria isolation will lay a foundation for this filed. Qinling Mountains have unique biodiversity, acting as promising source of cellulose-degrading bacteria exhibiting noteworthy properties. Therefore, the aim of this work was to find potential cellulolytic bacteria and verify the possibility of the cloning of cellulases from the selected powerful bacteria.

RESULTS

In present study, 55 potential cellulolytic bacteria were screened and identified from the rotten wood of Qinling Mountains. Based on the investigation of cellulase activities and degradation effect on different cellulose substrates, Bacillus methylotrophicus 1EJ7, Bacillus subtilis 1AJ3 and Bacillus subtilis 3BJ4 were further applied to hydrolyze wheat straw, corn stover and switchgrass, and the results suggested that B. methylotrophicus 1EJ7 was the most preponderant bacterium, and which also indicated that Bacillus was the main cellulolytic bacteria in rotten wood. Furthermore, scanning electron microscopy (SEM) and X-ray diffraction analysis of micromorphology and crystallinity of wheat straw also verified the significant hydrolyzation. With ascertaining the target sequence of cellulase β-glucosidase (243 aa) and endoglucanase (499 aa) were successfully heterogeneously cloned and expressed from B. methylotrophicus 1EJ7, and which performed a good effect on cellulose degradation with enzyme activity of 1670.15 ± 18.94 U/mL and 0.130 ± 0.002 U/mL, respectively. In addition, based on analysis of amino acid sequence, it found that β-glucosidase were belonged to GH16 family, and endoglucanase was composed of GH5 family catalytic domain and a carbohydrate-binding module of CBM3 family.

CONCLUSIONS

Based on the screening, identification and cellulose degradation effect evaluation of cellulolytic bacteria from rotten wood of Qinling Mountains, it found that Bacillus were the predominant species among the isolated strains, and B. methylotrophicus 1EJ7 performed best on cellulose degradation. Meanwhile, the β-glucosidase and endoglucanase were successfully cloned and expressed from B. methylotrophicus for the first time, which provided new materials of both strain and the recombinant enzymes for the study of cellulose degradation and its application in industry.

Combined Ultrasound/Microwave Chemocatalytic Method for Selective Conversion of Cellulose into Lactic Acid

Cellulose is the main component of lignocellulosic biomass. Its direct chemocatalytic conversion into lactic acid (LA), a powerful biobased chemical platform, represents an important, and more easily scalable alternative to the fermentative way. In this paper, we present the selective hydrothermal conversion of cellulose and simple sugars into LA, under mild reaction conditions in presence of ErCl₃ grafted on the mesoporous silica (MCM-41) surface. High yields and selectivity were obtained for the conversion of sugars under microwave (MW) irradiation at a relatively low temperature (200 °C) and short reaction times (10 min) under microwave (MW) irradiation. Ultrasounds (US) pre-treatment was investigated to reduce the cellulose crystallinity, before the MW-assisted conversion, providing LA with a yield of 64% within 90 min at 220 °C below the subcritical water conditions with increased operational safety. We finally discuss the scalability of the process and the recyclability of the catalyst.

Microwaves in the Catalytic Valorisation of Biomass Derivatives

The application of microwave irradiation in the transformation of biomass has been receiving particular interest in recent years due to the use of polar media in such processes and it is now well-known that for biomass conversion, and particularly for lignocellulose hydrolysis, microwave irradiation can dramatically increase reaction rates with no negative consequences on product selectivity. However, it is only in the last ten years that the utilisation of microwaves has been coupled with catalysis aiming towards valorising biomass components or their derivatives via a range of reactions where high selectivity is required in addition to enhanced conversions. The reduced reaction times and superior yields are particularly attractive as they might facilitate the transition towards flow reactors and intensified production. As a consequence, several reports now describe the catalytic transformation of biomass derivatives via hydrogenation, oxidation, dehydration, esterification and transesterification using microwaves. Clearly, this technology has a huge potential for biomass conversion towards chemicals and fuels and will be an important tool within the biorefinery toolkit. The aim of this chapter is to give the reader an overview of the exciting scientific work carried out to date where microwave reactors and catalysis are combined in the transformation of biomass and its derivatives to higher value molecules and products.

Hydrothermal liquefaction of agricultural and forestry wastes: state-of-the-art review and future prospects

Hydrothermal liquefaction has been widely applied to obtain bioenergy and high-value chemicals from biomass in the presence of a solvent at moderate to high temperature (200-550°C) and pressure (5-25MPa). This article summarizes and discusses the conversion of agricultural and forestry wastes by hydrothermal liquefaction. The history and development of hydrothermal liquefaction technology for lignocellulosic biomass are briefly introduced. The research status in hydrothermal liquefaction of agricultural and forestry wastes is critically reviewed, particularly for the effects of liquefaction conditions on bio-oil yield and the decomposition mechanisms of main components in biomass. The limitations of hydrothermal liquefaction of agricultural and forestry wastes are discussed, and future research priorities are proposed.

Quantitative analysis of acid-catalyzed levulinic acid product mixture from cellulose by mixed-mode liquid chromatography

A mixed-mode weak anion-exchange/reversed-phase liquid chromatography (LC) column was successfully applied for the analysis of levulinic acid (4-oxopentanoic acid, LA) product mixture derived from cellulose. Due to the existence of ionic and neutral byproducts, the analysis of the product mixture usually requires ion chromatography, LC and gas chromatography simultaneously. The new method enables accomplishment of the analysis in one LC run within 6min. LC mobile phase of 10mM phosphate buffer containing 5% acetonitrile with pH=5.5 was used. The linear regression coefficients for the UV signal of standard compounds with the corresponding mass concentrations were greater than 0.999. The method recoveries were between 98.57-103.48%. The limits of quantification were 5, 10,1000, 1500 and 3000ng/mL for 5-hydroxymethylfurfural, furfural, acetic acid, formic acid and LA respectively. The mixed-mode column exhibits comprehensive separation mechanism of both reversed-phase and ion-exchange interactions. The mobile phase with different pH, organic modifier solvent and buffer concentration provided flexible LC method for the sample with different complexity.

An ionic liquid–organic solvent biphasic system for efficient production of 5-hydroxymethylfurfural from carbohydrates at high concentrations

A biphasic system consisting of EMIMBr/SnCl₄ and organic solvent was developed to produce HMF from carbohydrates at high concentrations.