Surface engineering of cellulose film with myristic acid for high strength, self-cleaning and biodegradable packaging materials

Development of high-barrier composite films for sustainable reduction of non-biodegradable materials in food packaging application

Widely employed petroleum-based food packaging materials have inflicted irreparable harm on ecosystems, primarily stemming from their non-biodegradable attributes and recycling complexities. Inspired by natural nacre with a layered aragonite platelet/nanofiber/protein multi-structure, we prepared high-barrier composite films by self-assembly of cellulose nanofibrils (CNF), cellulose nanocrystals (CNC), montmorillonite (MMT), polyvinyl alcohol (PVA) and alkyl ketene dimer (AKD). The composite films demonstrated outstanding barrier properties with oxygen vapor transmission of 0.193 g·mm·m-2·day-1 and water vapor transmission rates of 0.062 cm3·mm·m-2·day-1·0.1 MPa-1, which were significantly lower than those of most biomass-degradable packaging materials. Additionally, the impacts of mixing nanocellulose with various aspect ratios on the tensile strength and folding cycles of the films were examined. The exceptional resistance of the composite films to oil and water provides a novel and sustainable approach to reduce non-biodegradable plastic packaging.

Anisotropic materials based on carbohydrate polymers: A review of fabrication strategies, properties, and applications

Anisotropic structures exist in almost all living organisms to endow them with superior properties and physiological functionalities. However, conventional artificial materials possess unordered isotropic structures, resulting in limited functions and applications. The development of anisotropic structures on carbohydrates is reported to have an impact on their properties and applications. In this review, various alignment strategies for carbohydrates (i.e., cellulose, chitin and alginate) from bottom-up to top-down strategies are discussed, including the rapidly developed innovative technologies such as shear-induced orientation through extrusion-based 3D/4D printing, magnetic-assisted alignment, and electric-induced alignment. The unique properties and wide applications of anisotropic carbohydrate materials across different fields, from biomedical, biosensors, smart actuators, soft conductive materials, to thermal management are also summarized. Finally, recommendations on the selection of fabrication strategies are given. The major challenge lies in the construction of long-range hierarchical alignment with high orientation degree and precise control over complicated architectures. With the future development of hierarchical alignment strategies, alignment control techniques, and alignment mechanism elucidation, the potential of anisotropic carbohydrate materials for scalable manufacture and clinical applications will be fully realized.

Fundamental investigation of micro-nano cellulose and lignin interaction for transparent paper: Experiment and electrostatic potential calculation

Plastic has significant negative consequences for the environment and human health, demanding greener alternatives. Lignocellulose is a sustainable biomass material, and its paper has been considered as a potential material to replace plastics. Micro-nano lignocellulose, derived from natural plants, possesses a small size and abundant hydrogen bonding capacity. However, there is no clear explanation for the interactions between lignin and micro-nano cellulose, and little understanding of how the interaction can affect the papers' structure and optical properties. Electrostatic potential calculation is a reliable tool to explain non-covalent interactions, and can explore the binding between lignin and micro-nano cellulose. In this paper, kenaf - a non-wood fiber raw material - was employed to prepare micro-nano lignocellulose. The resulting slurry facilitated the production of transparent paper via a simple casting method. The prepared transparent micro-nano paper exhibited high transparency (~90 %), UVA resistance (~80 %), and hydrophobicity (~114°). More importantly, the electrostatic potential calculation demonstrates the inherent relationship between structure and performance, providing practical knowledge for constructing film materials.

Highly transparent, hydrophobic, and durable anisotropic cellulose films as electronic screen protectors

Cellulose films have attracted extensive interest in the field of burgeoning electronic devices. However, it remains a challenge to simultaneously address the difficulties including facile methodology, hydrophobicity, optical transparency, and mechanical robustness. Herein, we reported a coating-annealing approach to fabricate highly transparent, hydrophobic, and durable anisotropic cellulose films, where poly(methyl methacrylate)-b-poly(trifluoroethyl methacrylate) (PMMA-b-PTFEMA) as low surface energy chemicals was coated onto regenerated cellulose films via physical (hydrogen bonds) and chemical (transesterification) interactions. The resultant films with nano-protrusions and low surface roughness exhibited high optical transparency (92.3 %, 550 nm) and good hydrophobicity. Moreover, the tensile strength of the hydrophobic films was 198.7 MPa and 124 MPa in dry and wet states, respectively, which also showed excellent stability and durability under various conditions, such as hot water, chemicals, liquid foods, tape peeling, finger pressing, sandpaper abrasion, ultrasonic treatment, and water jet. This work provided a promising large-scale production strategy for the preparation of transparent and hydrophobic cellulose-based films for electronic device protection as well as other emerging flexible electronics.

In-situ polycondensate-coated cellulose nanofiber heterostructure for polylactic acid-based composites with superior mechanical and thermal properties

Renewable yet biodegradable natural fiber (e.g., cellulose nanofiber (CNF)) reinforced bio-based polymers (e.g., polylactic acid (PLA)) are being applied for the manufacture of clean packaging products. The interface incompatibility between hydrophilic CNF and hydrophobic PLA still restricts the promotion of high-performance bio-based products. Herein, a polycondensate-coated CNF hybrid, wherein silane, aluminate, and titanate coupling agent monomers were in-situ polymerized onto the CNF surface via dehydration self-condensation, was designed and further employed as strengthening/toughening nanofillers for fabricating the CNF-reinforced PLA composite. Results showed that the polycondensate coatings could efficiently promote the dispersion of CNFs and enhance interfacial compatibility between CNFs and PLA. Attributing to the synergistic effect of polycondensate coatings and CNFs, a considerable improvement in processing, mechanical and thermal properties was obtained in resultant CNF/PLA composites. With adding 2.5 wt% polycondensate-coated CNFs, the tensile strength, Young's modulus, and tensile toughness of CNF-reinforced PLA composites was raised by about 27 %, 51 % and 68 %, respectively; also, such composite possessed greater elasticity and higher melt strength than pure PLA. This study provides a novel interface control strategy to fabricate low-cost yet high-performance PLA-based composites for sustainable packaging application.

(3-Chloro-2-hydroxypropyl) trimethylammonium chloride and polyethyleneimine co-modified pomelo peel cellulose-derived aerogel for remelt syrup decolorization in sugar refining

The crucial need for quality refined sugar has led to the development of advanced adsorbents, with a focus on the decolorization of remelt syrup. In this study, (3-chloro-2-hydroxypropyl) trimethylammonium chloride and polyethyleneimine co-modified pomelo peel cellulose-derived aerogel (CP-PPA) was fabricated, and synthetic melanoidins were used as model colorants of remelt syrup to evaluate the validity and practicality of CP-PPA for eliminating colored impurities. Integrating abundant amine-functionalized groups (quaternary ammonium and protonated amine) within the pomelo peel-derived aerogel directionally captured electronegative melanoidins via electrostatic interactions. Furthermore, the active sites, types, and relative strength of the weak interactions between CP-PPA and melanoidins were determined using density functional theory simulations. CP-PPA exhibited an excellent equilibration adsorbing capacity for capturing melanoidins of 749.51 mg/g, and a removal efficiency of 93.69 %. Additionally, the adsorption mechanism was thoroughly examined in an effort to improve the economy of the sugar refinement industry.

Controlled preparation of grafted starch modified with Ni nanoparticles for biodegradable polymer nanocomposites and its application in food packaging

Grafting of starch with methyl methacrylate was carried out using a free radical mechanism. Free radicals were generated by the thermal disintegration of potassium persulphate at the temperature of 60°C. A variety of experimental methods were investigated to check the effect of different parameters such as (temperature, amount of starch, quantity of monomer) for efficient grafting. The optimum temperature found for good grafting was 60°C. The initial amount of starch was taken as 0.75 g. Keeping the amount of starch constant, the quantity of monomer was reduced gradually from 10 to 2 ml in portions of 5 and 3 ml. The controlled biodegradability of the grafted product was obtained by using a 3 ml monomer in 0.75 g starch. This grafted polymer showed 31.45% biodegradability in 60 days. The nanocomposite of starch grafted methyl methacrylate was prepared by incorporating 0.02 g Ni nanoparticles in the reaction flask 15 min before the completion of reaction time. The starch grafted polymer and nanocomposite of this were fully characterized by SEM, FTIR, TGA, and DSC techniques. The soil burial method was applied to estimate the biodegradability of samples. The polymer containing Ni nanoparticles was less biodegradable than without nanoparticles. Such polymers can be efficiently used as packaging material for food items.