Evolving scenarios for biorefineries and the impact on catalysis

Supporting Nano Catalysts for the Selective Hydrogenation of Biomass-derived Compounds

The selective hydrogenation of biomass derivatives presents a promising pathway for the production of high-value chemicals and fuels, thereby reducing reliance on traditional petrochemical industries. Recent strides in catalyst nanostructure engineering, achieved through tailored support properties, have significantly enhanced the hydrogenation performance in biomass upgrading. A comprehensive understanding of biomass selective upgrading reactions and the current advancement in supported catalysts is crucial for guiding future processes in renewable biomass. This review aims to summarize the development of supported nanocatalysts for the selective hydrogenation of the US DOE's biomass platform compounds derivatives into valuable upgraded molecules. The discussion includes an exploration of the reaction mechanisms and conditions in catalytic transfer hydrogenation (CTH) and high-pressure hydrogenation. By thoroughly examining the tailoring of supports, such as metal oxide catalysts and porous materials, in nano-supported catalysts, we elucidate the promoting role of nanostructure engineering in biomass hydrogenation. This endeavor seeks to establish a robust theoretical foundation for the fabrication of highly efficient catalysts. Furthermore, the review proposes prospects in the field of biomass utilization and address application bottlenecks and industrial challenges associated with the large-scale utilization of biomass.

Assessment of hydrogen production from municipal solid wastes as competitive route to produce low-carbon H2

An economic and CO₂ emission impact assessment of the production of H₂ from municipal solid waste in the two configurations of retrofitting an existing waste to energy plant with an electrolysis unit (WtE + El) and of hydrogen production via waste gasification (WtH₂) is made with respect to reference cases of H₂ production by steam reforming of methane (SMR) or of water electrolysis (El). The results are analyzed with reference to two scenarios depending on whether the fate of waste disposal emissions for SMR and El is accounted. The costs of H₂ production as a function of waste gate fee and CO₂ taxation as well as the CO₂ emissions for both scenarios and the four cases of H₂ production analyzed are reported. The results show that produce H₂ from a WtE plant hybridized with an electrolyzer could be economic only when the plant is free from depreciation costs and no CO₂ taxation exists. Conversely, WtH₂ solution results preferable when CO₂ taxation will be applied to the non-biogenic fraction of waste. Conditions when WtH₂ may results competitive to SMR are defined, in terms of both cost of production and CO₂ emissions. With respect to El case, WtH₂ results more competitive under the assumption made in terms of combined costs and CO₂ emissions.

Catalysis for e-Chemistry: Need and Gaps for a Future De-Fossilized Chemical Production, with Focus on the Role of Complex (Direct) Syntheses by Electrocatalysis

The prospects, needs and limits in current approaches in catalysis to accelerate the transition to e-chemistry, where this term indicates a fossil fuel-free chemical production, are discussed. It is suggested that e-chemistry is a necessary element of the transformation to meet the targets of net zero emissions by year 2050 and that this conversion from the current petrochemistry is feasible. However, the acceleration of the development of catalytic technologies based on the use of renewable energy sources (indicated as reactive catalysis) is necessary, evidencing that these are part of a system of changes and thus should be assessed from this perspective. However, it is perceived that the current studies in the area are not properly addressing the needs to develop the catalytic technologies required for e-chemistry, presenting a series of relevant aspects and directions in which research should be focused to develop the framework system transformation necessary to implement e-chemistry.

Reuse of CO2 in energy intensive process industries

Closing the carbon cycle and enabling a carbon circular economy in energy intensive industries (iron and steel, cement, refineries, petrochemistry and fertilizers) are topics of increasing interest to meet the demanding target of defossilizing the production. The focus of this perspective contribution is on CO₂ reuse technologies in this context. While this is a topic with abundant literature, the analysis of applying CO₂ reuse technologies evidences the need to go beyond those receiving most of the attention today, such as conversion of CO₂ to methanol. Depending on the specific context, different scenarios are expected. Some examples illustrating the search for novel solutions are provided, such as those starting from the efficient conversion of CO₂ to CO. Once CO is produced from CO₂ many bio-chemical and catalytic conversion routes open up next to direct uses of CO in the steel and chemical sector.

Pilot Plant Data Assessment in Anaerobic Digestion of Organic Fraction of Municipal Waste Solids

In this paper, a preliminary study of anaerobic digestion of organic fraction of municipal solid wastes (OFMSW) in presented with the aim to compare the performances of both wet- and dry-type reactors. The treatment of OFMSW via anaerobic digestion (AD) producing biogas is a process that is receiving a growing interest because two different needs can be coupled: the request of sustainable municipal waste treatments and increasing demand renewable energy. This paper aims to offer experimental results comparing batch test and continuous experimental reactors under different conditions of humidity and solid content. Results show that both the investigated configurations may be used for converting OFMSW into a high quality biogas and that the increase of dry matter in the continuous process still allows to achieve significant biogas production rates. A slight reduction of the methane content was observed (less than 5% relative) that can be also related to the change in the level of volatile fatty acids. These results are very promising in supporting the possibility of operating an industrial scale plant with a dry-process without affecting the system performance.

Structure-Reactivity Correlations in Vanadium-Containing Catalysts for One-Pot Glycerol Oxidehydration to Acrylic Acid

The design of suitable catalysts for the one-pot conversion of glycerol into acrylic acid (AA) is a complex matter, as only fine-tuning of the redox and acid properties makes it possible to obtain significant yields of AA. However, fundamental understanding behind the catalytic phenomenon is still unclear. Structure-reactivity correlations are clearly behind these results, and acid sites are involved in the dehydration of glycerol into acrolein with vanadium as the main (or only) redox element. For the first time, we propose an in-depth study to shed light on the molecular-level relations behind the overall catalytic results shown by several types of V-containing catalysts. Different multifunctional catalysts were synthesized, characterized (>X-ray diffraction, X-ray photoelectron spectroscopy, Raman spectroscopy, temperature-programmed reduction, and temperature-programmed desorption of ammonia), and tested in a flow reactor. Combining the obtained results with those acquired from an in situ FTIR spectroscopy study with acrolein (a reaction intermediate), it was possible to draw conclusions on the role played by the various physicochemical features of the different oxides in terms of the adsorption, surface reactions, and desorption of the reagents and reaction products.

HMF etherification using NH4-exchanged zeolites

The reversible dissociation of NH₄⁺ ions in the intra-cages of zeolites is correlated with their catalytic reactivity for HMF etherification.

Disruptive catalysis by zeolites

Emerging concepts and novel possibilities in catalysis by zeolites for a new scenario in chemical and energy vector production.

New Sustainable Model of Biorefineries: Biofactories and Challenges of Integrating Bio- and Solar Refineries

The new scenario for sustainable (low-carbon) chemical and energy production drives the development of new biorefinery concepts (indicated as biofactories) with chemical production at the core, but flexible and small-scale production. An important element is also the integration of solar energy and CO2 use within biobased production. This concept paper, after shortly introducing the motivation and recent trends in this area, particularly at the industrial scale, and some of the possible models (olefin and intermediate/high-added-value chemicals production), discusses the opportunities and needs for research to address the challenge of integrating bio- and solar refineries. Aspects discussed regard the use of microalgae and CO2 valorization in biorefineries/biofactories by chemo- or biocatalysis, including possibilities for their synergetic cooperation and symbiosis, as well as integration within the agroenergy value chain.

CO2 utilization: an enabling element to move to a resource- and energy-efficient chemical and fuel production

CO(2) conversion will be at the core of the future of low-carbon chemical and energy industry. This review gives a glimpse into the possibilities in this field by discussing (i) CO(2) circular economy and its impact on the chemical and energy value chain, (ii) the role of CO(2) in a future scenario of chemical industry, (iii) new routes for CO(2) utilization, including emerging biotechnology routes, (iv) the technology roadmap for CO(2) chemical utilization, (v) the introduction of renewable energy in the chemical production chain through CO(2) utilization, and (vi) CO(2) as a suitable C-source to move to a low-carbon chemical industry, discussing in particular syngas and light olefin production from CO(2). There are thus many stimulating possibilities offered by using CO(2) and this review shows this new perspective on CO(2) at the industrial, societal and scientific levels.