Hydrogenolysis of glycerol with in-situ produced H 2 by aqueous-phase reforming of glycerol using Pt-modified Ir-ReO x /SiO 2 catalyst

Production of 1,3-propanediol via in situ glycerol hydrogenolysis in aqueous phase reforming using bimetallic W-Ni/CeO2

The production of 1,3-propanediol via in situ glycerol hydrogenolysis and aqueous phase reforming is a promising technique to ensure high product yield with shorter reaction times and lower costs, as demonstrated in this study by investigating the effect of tungsten (W) doping on Ni/CeO2 catalysts. Physicochemical properties of catalyst were determined using XRD, H2-TPR, NH3-TPD, BET, and FESEM-EDX techniques, and the catalytic performance was investigated at 230 °C, 20 bar, and 5 wt.% glycerol in an autoclave batch reactor. W doping ranging from 1-7% improved the catalyst's performance, with 3% W in 10% Ni/CeO₂ (3W10NC) achieving the highest yield (2.4%), selectivity (33.3%), and a good conversion rate (72.18%). The effect of reaction parameter on the 3W10NC catalyst showed that increasing pressure and temperature from the initial parameters had a detrimental effect on 1,3-propanediol attributed to the phenomenon called over-hydrogenolysis. Increasing the glycerol concentration to 20 wt.% also had a positive effect, resulting in the highest 1,3-propanediol yield of 22.27%. The effect of reaction time study revealed that the yield of 1,3-propanediol continued to increase steadily, reaching 38.29% after 4 h of reaction under the optimal conditions of 230 °C, 20 bar, and 20 wt.% glycerol. The kinetic study confirmed that the reaction follows first-order reaction with activation energy of 20.104 kJ mol-1. The catalyst reusability test revealed a decrease in the yield of 1,3-propanediol to 32.55%, likely due to deactivation caused by sintering and leaching, as indicated by the FESEM micrograph, EDX spectra, and NH3-TPD.

Direct Production of Sustainable Aviation Fuel by Deoxygenation and Isomerization of Triglycerides Over Bifunctional Ir-ReOx/SAPO-11 Catalyst

Catalytic thermochemical conversion offers a sustainable method to upgrade oil-based feedstocks into highly valuable biofuel, aligning with the modern biorefinery concept. Herein, a series of IrRe/SAPO-11 catalysts with different Ir to Re molar ratios compared to reference Ir/SAPO-11 and Re/SAPO-11 catalysts was prepared using a wetness impregnation method. These catalysts were used for the direct production of sustainable aviation fuels (SAFs) via efficient hydrodeoxygenation and hydroisomerization of triglycerides. The catalyst screening confirmed that the optimum IrRe/SAPO-11 catalyst, with an equivalent Ir to Re molar ratio, exhibited the highest hydrodeoxygenation activity under milder operation conditions than the conditions used in previous studies. Increasing the reaction temperature up to 330 °C enhanced the formation of iso-alkanes in the liquid product, achieving a freezing point of -31.4 °C without additional cold flow improvers. Furthermore, a long-term stability experiment demonstrated that the developed Ir-Re system exhibited exceptional performance over 150 h. This excellent catalytic activity and stability of the bifunctional IrRe/SAPO-11 catalyst was owing to its suitable interface between metallic and oxide sites, mixed mesoporous structures, reduced catalyst size, and increased Lewis acid ratio, as confirmed by our comprehensive characterizations.

Renewable Hydrogen Production by Aqueous Phase Reforming of Pure/Refined Crude Glycerol over Ni/Al-Ca Catalysts

Renewable hydrogen production by aqueous phase reforming (APR) over Ni/Al-Ca catalysts was studied using pure or refined crude glycerol as feedstock. The APR was carried out in a fixed bed reactor at 238 °C, 37 absolute bar for 3 h, using a solution of 5 wt.% of glycerol, obtaining gas and liquid products. The catalysts were prepared by the co-precipitation method, calcined at different temperatures, and characterized before and after their use by several techniques (XRD, ICP-OES, H2-TPR, NH3-TPD, CO2-TPD, FESEM, and N2-physisorption). Increasing the calcination temperature and adding Ca decreased the surface area from 256 to 188 m2/g, and its value after the APR changed depending on the feedstock used. The properties of the acid and basic sites of the catalysts influenced the H2 yield also depending on the feed used. The Ni crystallite was between 6 and 20 nm. In general, the incorporation of Ca into Ni-based catalysts and the increase of the calcination temperature improved H2 production, obtaining 188 mg H2/mol C fed during the APR of refined crude glycerol over Ni/AlCa-675 catalyst, which was calcined at 675 °C. This is a promising result from the point of view of enhancing the economic viability of biodiesel.

Heterogeneous Catalysts for Glycerol Biorefineries: Hydrogenolysis to 1,2-Propylene Glycol

Research on the use of biomass resources for the generation of energy and chemical compounds is of great interest worldwide. The development and growth of the biodiesel industry has led to a parallel market for the supply of glycerol, its main by-product. Its wide availability and relatively low cost as a raw material make glycerol a basic component for obtaining various chemical products and allows for the development of a biorefinery around biodiesel plants, through the technological integration of different production processes. This work proposes a review of one of the reactions of interest in the biorefinery environment: the hydrogenolysis of glycerol to 1,2-propylene glycol. The article reviews more than 300 references, covering literature from about 20 years, focusing on the heterogeneous catalysts used for the production of glycol. In this sense, from about 175 catalysts, between bulk and supported ones, were revised and discussed critically, based on noble metals, such as Ru, Pt, Pd, and non-noble metals as Cu, Ni, Co, both in liquid (2-10 MPa, 120-260 °C) and vapor phase (0.1 MPa, 200-300 °C). Then, the effect of the main operational and decision variables, such as temperature, pressure, catalyst/glycerol mass ratio, space velocity, and H₂ flow, are discussed, depending on the reactors employed. Finally, the formulation of several kinetic models and stability studies are presented, discussing the main deactivation mechanisms of the catalytic systems such as coking, leaching, and sintering, and the presence of impurities in the glycerol feed. It is expected that this work will serve as a tool for the development of more efficient catalytic materials and processes towards the future projection of glycerol biorefineries.

Production of Propanediols through In Situ Glycerol Hydrogenolysis via Aqueous Phase Reforming: A Review

Production of 1,2-propanediol and 1,3-propanediol are identified as methods to reduce glycerol oversupply. Hence, glycerol hydrogenolysis is identified as a thermochemical conversion substitute; however, it requires an expensive, high-pressure pure hydrogen supply. Studies have been performed on other potential thermochemical conversion processes whereby aqueous phase reforming has been identified as an excellent substitute for the conversion process due to its low temperature requirement and high H2 yields, factors which permit the process of in-situ glycerol hydrogenolysis which requires no external H2 supply. Hence, this manuscript emphasizes delving into the possibilities of this concept to produce 1,2-propanediol and 1,3-propanediol without “breaking the bank” with expenses. Various heterogenous catalysts of aqueous phase reforming (APR) and glycerol hydrogenolysis were identified, whereby the combination of a noble metal, support, and dopant with a good amount of Brønsted acid sites are identified as the key factors to ensure a high yield of 1,3-propanediol. However, for 1,2-propanediol, a Cu-based catalyst with decent basic support is observed to be the key for good yield and selectivity of product. The findings have shown that it is possible to produce high yields of both 1,2-propanediol and 1,3-propanediol via aqueous phase reforming, specifically 1,2-propanediol, for which some of the findings achieve better selectivity compared to direct glycerol hydrogenolysis to 1,2-propanediol. This is not the case for 1,3-propanediol, for which further studies need to be conducted to evaluate its feasibility.

Chemicals Production from Glycerol through Heterogeneous Catalysis: A Review

Utilization of biofuels generated from renewable sources has attracted broad attention due to their benefits such as reducing consumption of fossil fuels, sustainability, and consequently prevention of global warming. The production of biodiesel causes a huge amount of by-product, crude glycerol, to accumulate. Glycerol, because of its unique structure having three hydroxyl groups, can be converted to a variety of industrially valuable products. In recent decades, increasing studies have been carried out on different catalytic pathways to selectively produce a wide range of glycerol derivatives. In the current review, the main routes including carboxylation, oxidation, etherification, hydrogenolysis, esterification, and dehydration to convert glycerol to value-added products are investigated. In order to achieve more glycerol conversion and higher desired product selectivity, acquisition of knowledge on the catalysts, the type of acidic or basic, the supports, and studying various reaction pathways and operating parameters are necessary. This review attempts to summarize the knowledge of catalytic reactions and mechanisms leading to value-added derivatives of glycerol. Additionally, the application of main products from glycerol are discussed. In addition, an overview on the market of glycerol, its properties, applications, and prospects is presented.

Glycerol Hydrogenolysis to Produce 1,2-Propanediol in Absence of Molecular Hydrogen Using a Pd Promoted Cu/MgO/Al2O3 Catalyst

The catalytic process of glycerol hydrogenolysis to produce 1,2-propandiol (1,2-PD) in the absence of external hydrogen addition has been investigated. The methanol present in the crude glycerol from a biodiesel production process is used to provide in situ hydrogen produced via methanol steam reforming for the glycerol hydrogenolysis process. This process can reduce the additional cost for the transportation and storage of molecular hydrogen and also reduce the safety risks related to using high hydrogen pressure. It was found that the introduction of Pd onto a Cu/MgO/Al2O3 catalyst significantly improved the glycerol conversion and 1,2-PD selectivity. The pseudo-first-order kinetic results suggested that the promoting effect of Pd is primarily attributed to the enhanced activity for the hydrogenation of acetol, which is the intermediate formed via glycerol dehydration. A 27−3 fractional factorial design experiment was carried out to investigate the impacts of seven single factors and their binary effects on two responses, namely 1,2-PD selectivity and glycerol conversion. The results showed that the glycerol feed concentration has the most significant effect on the 1,2-PD selectivity, such that the 1,2-PD selectivity is lower if a more concentrated glycerol is used as the feedstock; stirring speed, inert gas pressure and water to methanol molar ratio have insignificant effects on the reaction system. The addition of Pd, higher temperature and higher catalyst loading are the essential factors in order to obtain a high selectivity of 1,2-PD and a high glycerol conversion.

Challenges & Opportunities on Catalytic Conversion of Glycerol to Value Added Chemicals

With the rapid expansion of biodiesel industry, its main by-product, crude glycerol, is anticipated to reach a global production of 6 million tons in 2025. It is actually a worrying phenomenon as glycerol could potentially emerge as an excessive product with little value. Glycerol, an alcohol and oxygenated chemical from biodiesel production, has essentially enormous potential to be converted into higher value-added chemicals. Using glycerol as a starting material for value-added chemical production will create a new demand on the glycerol market such as lactic acid, propylene glycol, alkyl lactatehydrogen, olefins and others. This paper briefly reviews the recent development on value-added chemicals derived from glycerol through catalytic conversion of refined and crude glycerol that have been proven to be promising in research stage with commercialization potential, or have been put in a corporate marketable production. Despite of the huge potential of products that can be transformed from glycerol, there are still numerous challenges to be addressed and discussed that include catalyst design and robustness; focus on crude or refined glycerol; reactor technology, reaction mechanism and thermodynamic analysis; and overall process commercial viability. The discussion will hopefully provide new insights on justified direction to focus on for glycerol transformation technology. Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Glycerol Hydrogenolysis with In Situ Hydrogen Produced via Methanol Steam Reforming: The Promoting Effect of Pd on a Cu/ZnO/Al2O3 Catalyst

The glycerol hydrogenolysis to produce 1,2-propanediol without using externally supplied hydrogen was investigated using methanol present in crude glycerol to provide in situ hydrogen via its steam reforming reaction. This paper focuses on the promoting effect of Pd on the reactivity of a Cu/Zn/Al2O3 catalyst. Adding 2 wt% Pd onto a Cu/ZnO/Al2O3 catalyst significantly improved the selectivity to 1,2-propanediol from 63.0% to 82.4% and the glycerol conversion from 70.2% to 99.4%. This enhancement on the catalytic activity by Pd is mainly due to the improved hydrogenation of acetol, which is the intermediate formed during the glycerol dehydration. The rapid hydrogenation of acetol can shift the reaction equilibrium of glycerol dehydration forward resulting in a higher glycerol conversion. The improved reducibility of the catalyst by Pd allows the catalyst to be reduced in situ during the reaction preventing any loss of catalyst activity due to any potential oxidation of the catalyst. The catalyst was slightly deactivated when it was firstly recycled resulting in a 5.4% loss of glycerol conversion due to the aggregation of Cu and the deactivation became less noticeable upon further recycling.

Citric acid modified Ni3P as a catalyst for aqueous phase reforming and hydrogenolysis of glycerol to 1,2-PDO

The addition of citric acid reduced the Ni3P particle size, leading to high performance in glycerol hydrogenolysis without external H2.

Recent Advances in Glycerol Catalytic Valorization: A Review

Once a biorefinery is ready to operate, the main processed materials need to be completely evaluated in terms of many different factors, including disposal regulations, technological limitations of installation, the market, and other societal considerations. In biorefinery, glycerol is the main by-product, representing around 10% of biodiesel production. In the last few decades, the large-scale production of biodiesel and glycerol has promoted research on a wide range of strategies in an attempt to valorize this by-product, with its transformation into added value chemicals being the strategy that exhibits the most promising route. Among them, C3 compounds obtained from routes such as hydrogenation, oxidation, esterification, etc. represent an alternative to petroleum-based routes for chemicals such as acrolein, propanediols, or carboxylic acids of interest for the polymer industry. Another widely studied and developed strategy includes processes such as reforming or pyrolysis for energy, clean fuels, and materials such as activated carbon. This review covers recent advances in catalysts used in the most promising strategies considering both chemicals and energy or fuel obtention. Due to the large variety in biorefinery industries, several potential emergent valorization routes are briefly summarized.

PtRu/Zn3Ce1Ox catalysts with Lewis acid–base pairs show synergistic performances for the conversion of glycerol in the absence of externally added H2

Enhanced Lewis acid–base pairs and weaker PtRu–H hydride bonding synergistically enhance catalytic activity.

Catalytic Transfer Hydrogenation of Biomass-Derived Substrates to Value-Added Chemicals on Dual-Function Catalysts: Opportunities and Challenges

Aqueous-phase hydrodeoxygenation (APH) of bioderived feedstocks into useful chemical building blocks is one the most important processes for biomass conversion. However, several technological challenges, such as elevated reaction temperature (220-280 °C), high H₂ pressure (4-10 MPa), uncontrollable side reactions, and intensive capital investment, have resulted in a bottleneck for the further development of existing APH processes. Catalytic transfer hydrogenation (CTH) under much milder conditions with non-fossil-based H₂ has attracted extensive interest as a result of several advantageous features, including high atom efficiency (≈100 %), low energy intensity, and green H₂ obtained from renewable sources. Typically, CTH can be categorized as internal H₂ transfer (sacrificing small amounts of feedstocks for H₂ generation) and external H₂ transfer from H₂ donors (e.g., alcohols, formic acid). Although the last decade has witnessed a few successful applications of conventional APH technologies, CTH is still relatively new for biomass conversion. Very limited attempts have been made in both academia and industry. Understanding the fundamentals for precise control of catalyst structures is key for tunable dual functionality to combine simultaneous H₂ generation and hydrogenation. Therefore, this Review focuses on the rational design of dual-functionalized catalysts for synchronous H₂ generation and hydrogenation of bio-feedstocks into value-added chemicals through CTH technologies. Most recent studies, published from 2015 to 2018, on the transformation of selected model compounds, including glycerol, xylitol, sorbitol, levulinic acid, hydroxymethylfurfural, furfural, cresol, phenol, and guaiacol, are critically reviewed herein. The relationship between the nanostructures of heterogeneous catalysts and the catalytic activity and selectivity for C-O, C-H, C-C, and O-H bond cleavage are discussed to provide insights into future designs for the atom-economical conversion of biomass into fuels and chemicals.

Kinetic study of liquid phase glycerol hydrodeoxygenation under inert conditions over a Cu-based catalyst

The kinetic model of a liquid phase glycerol hydrodeoxygenation-methanol reforming tandem reaction cycle, over a Cu:Zn:Al catalyst.