Catalytic hydrodeoxygenation of m-cresol over Ni 2 P/hierarchical ZSM-5

The catalytic hydrodeoxygenation of bio-oil for upgradation from lignocellulosic biomass

The increasing depletion of oil resources and the environmental problems caused by using much fossil energy in the rapid development of society. The bio-oil becomes a promising alternative energy source to fossil. However, bio-oil cannot be directly utilized, owing to its high proportion of oxygenated compounds with low calorific value and poor thermal stability. Catalytic hydrodeoxygenation (HDO) is one of the most effective methods for refining oxygenated compounds from bio-oil. HDO catalysts play a crucial role in the HDO reaction. This review emphasizes the description of the main processing of HDO and various catalytic systems for bio-oil, including noble/non-noble metal catalysts, porous organic polymer catalysts, and polar solvents. A discussion based on recent studies and evaluations of different catalytic materials and mechanisms is considered. Finally, the challenges and future opportunities for the development of catalytic hydrodeoxygenation for bio-oil upgradation are looked forward.

Bulk Molybdenum and Tungsten Phosphides for Selective Phenol Production from Guaiacol

Bulk MoP and WP were investigated and compared in guaiacol hydrodeoxygenation to phenol. The catalysts obtained were studied by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and temperature-programmed desorption of NH₃ (NH₃-TPD) analyses. MoP was shown to be more active than WP. However, WP was more selective in phenol production. Guaiacol conversion using MoP was 90-98%. The highest selectivity for phenol was 66% (340 °C). By increasing the temperature to 380 °C, phenol selectivity decreased to 31%, while selectivity for cyclohexane increased to 29%. Thus, MoP was active not only in hydrodeoxygenation but also in hydrogenation. Guaiacol conversion over WP was 53-90%. The highest selectivity for phenol was 84% (380 °C). Hydrogenation products were also detected but with low selectivity. Thus, WP was active in the partial hydrodeoxygenation of guaiacol and was more suitable for the selective production of phenol than MoP. It was shown that after a 30 h recycling test, the activity of MoP did not decrease (1st and 5th cycle conversion value was 91%), while the activity of WP reduced (1st and 5th cycle conversion values were 81 and 64%, respectively). However, the activity of both catalysts at average conversion values decreased. Selectivity for phenol remained unaltered over both catalysts. It was supposed that catalyst activity decreased due to partial destruction of the crystalline phosphide phase and the surface phosphide oxidation to phosphate.

Synthesis of Highly Active Carbon-encapsulated Ni2P Catalysts by One-step Pyrolysis–phosphidation for Hydrodeoxygenation of Phenolic Compounds

Hydrodeoxygenation (HDO) of phenolic compounds is a promising technology to convert biomass materials to value-added chemicals and fuels. However, the development of highly efficient catalysts remains a great challenge. In...

Effect of P on hydrodeoxygenation performance of Ni–P/SiO2 catalysts for upgrading of m-cresol

Ni–P/SiO2-1.0 exhibited much higher MCH selectivity than Ni/SiO2, which is due to the increase in acidity caused by the introduction of P.

Metal-Acid Synergy: Hydrodeoxygenation of Anisole over Pt/Al-SBA-15

Hydrodeoxygenation (HDO) is a promising technology to upgrade fast pyrolysis bio-oils but it requires active and selective catalysts. Here we explore the synergy between the metal and acid sites in the HDO of anisole, a model pyrolysis bio-oil compound, over mono- and bi-functional Pt/(Al)-SBA-15 catalysts. Ring hydrogenation of anisole to methoxycyclohexane occurs over metal sites and is structure sensitive; it is favored over small (4 nm) Pt nanoparticles, which confer a turnover frequency (TOF) of approximately 2000 h^-1 and a methoxycyclohexane selectivity of approximately 90 % at 200 °C and 20 bar H₂ ; in contrast, the formation of benzene and the desired cyclohexane product appears to be structure insensitive. The introduction of acidity to the SBA-15 support promotes the demethyoxylation of the methoxycyclohexane intermediate, which increases the selectivity to cyclohexane from 15 to 92 % and the cyclohexane productivity by two orders of magnitude (from 15 to 6500 mmol g_Pt ^-1  h^-1 ). Optimization of the metal-acid synergy confers an 865-fold increase in the cyclohexane production per gram of Pt and a 28-fold reduction in precious metal loading. These findings demonstrate that tuning the metal-acid synergy provides a strategy to direct complex catalytic reaction networks and minimize precious metal use in the production of bio-fuels.

Deposition of NiO Nanoparticles on Nanosized Zeolite NaY for Production of Biofuel via Hydrogen-Free Deoxygenation

Nickel-based catalysts play an important role in the hydrogen-free deoxygenation for the production of biofuel. The yield and quality of the biofuel are critically affected by the physicochemical properties of NiO supported on nanosized zeolite Y (Y65, crystal size of 65 nm). Therefore, 10 wt% NiO supported on Y65 synthesized by using impregnation (IM) and deposition–precipitation (DP) methods were investigated. It was found that preparation methods have a significant effect on the deoxygenation of triolein. The initial rate of the DP method (14.8 g_oil·h⁻¹) was 1.5 times higher than that of the IM method (9.6 g_oil·h⁻¹). The DP-Y65 showed the best deoxygenation performance with a 80.0% conversion and a diesel selectivity of 93.7% at 380 °C within 1 h. The outstanding performance from the DP method was due to the smaller NiO particle size (3.57 ± 0.40 nm), high accessibility (H.F value of 0.084), and a higher Brönsted to Lewis acidity (B/L) ratio (0.29), which has improved the accessibility and deoxygenation ability of the catalyst. The NH₄⁺ released from the decomposition of the urea during the DP process increased the B/L ratio of zeolite NaY. As a result, the pretreatment to convert Na-zeolite to H-zeolite in a conventional zeolite synthesis can be avoided. In this regard, the DP method offers a one-pot synthesis to produce smaller NiO-supported nanosized zeolite NaY with a high B/L ratio, and it managed to produce a higher yield with selectivity towards green diesel via deoxygenation under a hydrogen-free condition.

Hydro(deoxygenation) Reaction Network of Lignocellulosic Oxygenates

Hydrodeoxygenation (HDO) is a key transformation step to convert lignocellulosic oxygenates into drop-in and functional high-value hydrocarbons through controlled oxygen removal. Nevertheless, the mechanistic insights of HDO chemistry have been scarcely investigated as opposed to a significant extent of hydrodesulfurization chemistry. Current requirements emphasize certain underexplored events of HDO of oxygenates, which include 1) interactions of oxygenates of varied molecular size with active sites of the catalysts, 2) determining the conformation of oxygenates on the active site at the point of interaction, and 3) effects of oxygen contents of oxygenates on the reaction rate of HDO. It is realized that the molecular interactions of oxygenates with the surface of the catalyst dominates the degree and nature of deoxygenation to derive products with desired selectivity by overcoming complex separation processes in a biorefinery. Those oxygenates with high carbon numbers (>C10), multiple furan rings, and branched architectures are even more complex to understand. This article aims to focus on concise mechanistic analysis of biorefinery oxygenates (C_10-35 ) for their deoxygenation processes, with a special emphasis on their interactions with active sites in a complex chemical environment. This article also addresses differentiation of the mode of interactions based on the molecular size of oxygenates. Deoxygenation processes coupled with or without ring opening of furan-based oxygenates and site-substrate cooperativity dictate the formation of diverse value-added products. Oxygen removal has been the key step for microbial deoxygenation by the use of oxygen-removing decarbonylase enzymes. However, challenges to obtain branched and long-chain hydrocarbons remain, which require special attention, including the invention of newer techniques to upgrade the process for combined depolymerization-HDO from real biomass.

Hydrotreating of Guaiacol and Acetic Acid Blends over Ni2P/ZSM-5 Catalysts: Elucidating Molecular Interactions during Bio-Oil Upgrading

Catalytic hydrodeoxygenation (HDO) is an effective technology for upgrading pyrolysis bio-oils. Although, in the past years, this process has been extensively studied, the relevance of the cross-reactivity between the numerous chemical components of bio-oil has been scarcely explored. However, molecular coupling can be beneficial for improving the bio-oil characteristics. With the aim of gaining a better understanding of these interactions, this work investigates the catalytic hydrodeoxygenation of mixtures of two typical components of pyrolysis bio-oils: guaiacol and acetic acid. The catalytic tests were carried out employing a bifunctional catalyst based on nickel phosphide (Ni₂P) deposited over a commercial nanocrystalline ZSM-5 zeolite. The influence of both hydrogen availability and temperature on the activity and product distribution, was evaluated by carrying out reactions under different H₂ pressures (40-10 bar) and temperatures (between 260 and 300 °C). Using blends of both substrates, a partial inhibition of guaiacol HDO occurred because of the competence of acetic acid for the catalytic active sites. Nevertheless, positive interactions were also observed, mainly esterification and acylation reactions, which could enhance the bio-oil stability by reducing acidity, lowering the oxygen content, and increasing the chain length of the components. In this respect, formation of acetophenones, which can be further hydrogenated to yield ethyl phenols, is of particular interest for biorefinery applications. Increasing the temperature results in an increment of conversion but a decrease in the yield of fully deoxygenated molecules due to the production of higher proportion of catechol and related products. Additional experiments performed in the absence of hydrogen revealed that esterification reactions are homogeneously self-catalyzed by acetic acid, while acylation processes are mainly catalyzed by the acidic sites of the zeolitic support.

Conversion of Stearic Acid into Bio-Gasoline over Pd/ZSM-5 Catalysts with Enhanced Accessibility

Palladium supported on nanocrystalline ZSM-5 (n-ZSM-5, Si/Al = 32) and hierarchical ZSM-5 (h-ZSM-5) with different acidity (Si/Al = 33, 51, 122) were tested in the liquid-phase conversion of stearic acid under nitrogen atmosphere (6 bar). The incorporation of Pd into ZSM-5 zeolite increased significantly the share of gasoline in the reaction products due to the promotion by this metal of both decarboxylation and hydrogen transfer reactions. Likewise, the Pd nanoparticles dispersed over the zeolitic support favored the conversion of light olefins formed by end-chain cracking reactions into gasoline-range hydrocarbons according to an oligomerization/cyclization/aromatization pathway. Additionally, Pd/h-ZSM-5 gave rise to higher conversion and selectivity towards gasoline than Pd/n-ZSM-5, due mainly to the enhanced accessibility and improved Pd dispersion achieved when using the hierarchical zeolite. The decrease in the Si/Al atomic ratio in Pd/h-ZSM-5 samples resulted in a rise in the stearic acid conversion, although it was lower than expected. This finding denotes that, for supports with high acid sites concentration, the Pd availability became the limiting factor as the metal was loaded in similar amounts in all catalysts. Finally, the increase of the reaction temperature with the Pd/h-ZSM-5 (122) catalyst augmented both stearic acid conversion and gasoline selectivity, since it enhanced the conversion of the light olefins, formed as primary cracking products, into liquid hydrocarbons. Therefore, it can be concluded that Pd supported on hierarchical ZSM-5 zeolite is a convenient catalyst for obtaining bio-gasoline from oleaginous feedstock.

Lignin Valorizations with Ni Catalysts for Renewable Chemicals and Fuels Productions

Energy and fuels derived from biomass pose lesser impact on the environmental carbon footprint than those derived from fossil fuels. In order for the biomass-to-energy and biomass-to-chemicals processes to play their important role in the loop of the circular economy, highly active, selective, and stable catalysts and the related efficient chemical processes are urgently needed. Lignin is the most thermal stable fraction of biomass and a particularly important resource for the production of chemicals and fuels. This mini review mainly focuses on lignin valorizations for renewable chemicals and fuels production and summarizes the recent interest in the lignin valorization over Ni and relevant bimetallic metal catalysts on various supports. Particular attention will be paid to those strategies to convert lignin to chemicals and fuels components, such as pyrolysis, hydrodeoxygenation, and hydrogenolysis. The review is written in a simple and elaborated way in order to draw chemists and engineers’ attention to Ni-based catalysts in lignin valorizations and guide them in designing innovative catalytic materials based on the lignin conversion reaction.

Transition Metal Phosphides for the Catalytic Hydrodeoxygenation of Waste Oils into Green Diesel

Recently, catalysts based on transition metal phosphides (TMPs) have attracted increasing interest for their use in hydrodeoxygenation (HDO) processes destined to synthesize biofuels (green or renewable diesel) from waste vegetable oils and fats (known as hydrotreated vegetable oils (HVO)), or from bio-oils. This fossil-free diesel product is produced completely from renewable raw materials with exceptional quality. These efficient HDO catalysts present electronic properties similar to noble metals, are cost-efficient, and are more stable and resistant to the presence of water than other classical catalytic formulations used for hydrotreatment reactions based on transition metal sulfides, but they do not require the continuous supply of a sulfide source. TMPs develop a bifunctional character (metallic and acidic) and present tunable catalytic properties related to the metal type, phosphorous-metal ratio, support nature, texture properties, and so on. Here, the recent progress in TMP-based catalysts for HDO of waste oils is reviewed. First, the use of TMPs in catalysis is addressed; then, the general aspects of green diesel (from bio-oils or from waste vegetable oils and fats) production by HDO of nonedible oil compounds are presented; and, finally, we attempt to describe the main advances in the development of catalysts based on TMPs for HDO, with an emphasis on the influence of the nature of active phases and effects of phosphorous, promoters, and preparation methods on reactivity.

Hollow MFI Zeolite Supported Pt Catalysts for Highly Selective and Stable Hydrodeoxygenation of Guaiacol to Cycloalkanes

Hollow Silicalite-1 and ZSM-5 zeolites with hierarchical porous shells have been synthesized by using a dissolution-recrystallization method. The morphology, structure, and acidity of these zeolites supported Pt catalysts were characterized by XRD, FT-IR, MAS-SSNMR, FE-SEM, FE-TEM, N₂-BET, XPS, NH₃-TPD, and CO pulse chemisorption. Compared to the conventional ZSM-5 supported Pt catalyst, the special structure in hollow ZSM-5 zeolite significantly promotes the dispersion of metallic Pt and the synergistic effect between metal active sites and acid sites. These boost the catalytic activity, selectivity of guaiacol hydrodeoxygenation toward cycloalkanes and long-term stability over the Pt/hollow ZSM-5 catalyst combined with improved mass transfer of products and reactants derived from the hierarchical hollow porous structure. Moreover, the Pt/hollow ZSM-5 catalyst exhibits excellent low temperature catalytic activity to completely transform guaiacol into cycloalkanes with the cyclohexane selectivity of more than 93% at 220 °C, suggesting that hollow ZSM-5 zeolite is a promising support for upgrading of bio-oils.

From 3D to 2D zeolite catalytic materials

Research activities and recent developments in the area of three-dimensional zeolites and their two-dimensional analogues are reviewed. Zeolites are the most important industrial heterogeneous catalysts with numerous applications. However, they suffer from limited pore sizes not allowing penetration of sterically demanding molecules to their channel systems and to active sites. We briefly highlight here the synthesis, properties and catalytic potential of three-dimensional zeolites followed by a discussion of hierarchical zeolites combining micro- and mesoporosity. The final part is devoted to two-dimensional analogues developed recently. Novel bottom-up and top-down synthetic approaches for two-dimensional zeolites, their properties, and catalytic performances are thoroughly discussed in this review.