Chemistry and energy beyond fossil fuels. A perspective view on the role of syngas from waste sources

Thermochemical conversion of silkworm by-product into syngas

This study explored the valorisation of silkworm by-product, a major by-product of the silk industry (sericulture), which amounts to 16 million tonnes annually. The focus was on transforming waste into energy resources through pyrolysis under CO2 conditions. In one-stage pyrolysis, the evolution of syngas under N2 was found to be comparable to that under CO2. A notable allocation of carbon to biocrude rather than syngas was observed. The two-stage pyrolysis resulted in increased syngas production. However, achieving a homogeneous reaction between CO2 and the volatiles liberated from silkworm byproduct proved challenging. Indeed, the reaction kinetics governing CO2 reactivity was not fast although the temperature windows of the reaction were aligned in the two-stage pyrolysis. To address this issue, pyrolysis was performed using a Ni-based catalyst to expedite the reaction kinetics. Consequently, syngas formation, particularly CO formation, was significantly enhanced under CO2 conditions compared to that under N2 conditions. The syngas yield under CO2 was 36.42 wt% which was 2-fold higher than that of N2. This suggested the potential of CO2 altering the carbon distribution from biocrude to syngas. This strategy would contribute to the establishment of sustainable production of silk by converting sericulture by-product into energy/chemical resources.

Carbon monoxide poisoning: A problem uniquely suited to a medicinal inorganic chemistry solution

Carbon monoxide poisoning is one of the most common forms of poisoning in the world. Although the primary mode of treatment, oxygen therapy, is highly effective in many cases, there are instances in which it is inadequate or inappropriate. Whereas oxygen therapy relies on high levels of a low-affinity ligand (O2) to displace a high-affinity ligand (CO) from metalloproteins, an antidote strategy relies on introducing a molecule with a higher affinity for CO than native proteins (Kantidote,CO > Kprotein,CO). Based on the fundamental chemistry of CO, such an antidote is most likely required to be an inorganic compound featuring an electron-rich transition metal. A review is provided of the protein-, supramolecular complex-, and small molecule-based CO poisoning antidote platforms that are currently under investigation.

Hydrothermal Liquefaction: How the Holistic Approach by Nature Will Help Solve the Environmental Conundrum

Hydrothermal liquefaction (HTL) represents a beacon of scientific innovation, which unlocks nature's alchemical wonders while reshaping the waste-to-energy platform. This transformative technology offers sustainable solutions for converting a variety of waste materials to valuable energy products and chemicals-thus addressing environmental concerns, inefficiencies, and high costs associated with conventional waste-management practices. By operating under high temperature and pressure conditions, HTL efficiently reduces waste volume, mitigates harmful pollutant release, and extracts valuable energy from organic waste materials. This comprehensive review delves into the intricacies of the HTL process and explores its applications. Key process parameters, diverse feedstocks, various reactor designs, and recent advancements in HTL technology are thoroughly discussed. Diverse applications of HTL products are examined, and their economic viability toward integration in the market is assessed. Knowledge gaps and opportunities for further exploration are accordingly identified, with a focus on optimizing and scaling up the HTL process for commercial applications. In conclusion, HTL holds great promise as a sustainable technology for waste management, chemical synthesis, and energy production, thus making a significant contribution to a more sustainable future. Its potential to foster a circular economy and its versatility in producing valuable products underscore its transformative role in shaping a more sustainable world.

Interfacial Chemistry in the Electrocatalytic Hydrogenation of CO2 over C-Supported Cu-Based Systems

Operando soft and hard X-ray spectroscopic techniques were used in combination with plane-wave density functional theory (DFT) simulations to rationalize the enhanced activities of Zn-containing Cu nanostructured electrocatalysts in the electrocatalytic CO2 hydrogenation reaction. We show that at a potential for CO2 hydrogenation, Zn is alloyed with Cu in the bulk of the nanoparticles with no metallic Zn segregated; at the interface, low reducible Cu(I)-O species are consumed. Additional spectroscopic features are observed, which are identified as various surface Cu(I) ligated species; these respond to the potential, revealing characteristic interfacial dynamics. Similar behavior was observed for the Fe-Cu system in its active state, confirming the general validity of this mechanism; however, the performance of this system deteriorates after successive applied cathodic potentials, as the hydrogen evolution reaction then becomes the main reaction pathway. In contrast to an active system, Cu(I)-O is now consumed at cathodic potentials and not reversibly reformed when the voltage is allowed to equilibrate at the open-circuit voltage; rather, only the oxidation to Cu(II) is observed. We show that the Cu-Zn system represents the optimal active ensembles with stabilized Cu(I)-O; DFT simulations rationalize this observation by indicating that Cu-Zn-O neighboring atoms are able to activate CO2, whereas Cu-Cu sites provide the supply of H atoms for the hydrogenation reaction. Our results demonstrate an electronic effect exerted by the heterometal, which depends on its intimate distribution within the Cu phase and confirms the general validity of these mechanistic insights for future electrocatalyst design strategies.

Advanced (photo)electrocatalytic approaches to substitute the use of fossil fuels in chemical production

Electrification of the chemical industry for carbon-neutral production requires innovative (photo)electrocatalysis. This study highlights the contribution and discusses recent research projects in this area, which are relevant case examples to explore new directions but characterised by a little background research effort. It is organised into two main sections, where selected examples of innovative directions for electrocatalysis and photoelectrocatalysis are presented. The areas discussed include (i) new approaches to green energy or H2 vectors, (ii) the production of fertilisers directly from the air, (iii) the decoupling of the anodic and cathodic reactions in electrocatalytic or photoelectrocatalytic devices, (iv) the possibilities given by tandem/paired reactions in electrocatalytic devices, including the possibility to form the same product on both cathodic and anodic sides to "double" the efficiency, and (v) exploiting electrocatalytic cells to produce green H2 from biomass. The examples offer hits to expand current areas in electrocatalysis to accelerate the transformation to fossil-free chemical production.

Influence of the ZnCrAl Oxide Composition on the Formation of Hydrocarbons from Syngas

The conversion of syngas into value-added hydrocarbons gains increasing attention due to its potential to produce sustainable platform chemicals from simple starting materials. Along this line, the "OX-ZEO" process that combines a methanol synthesis catalyst with a zeolite, capable of catalyzing the methanol-to-hydrocarbon reaction, was found to be a suitable alternative to the classical Fischer-Tropsch synthesis. Hitherto, understanding the mechanism of the OX-ZEO process and simultaneously optimizing the CO conversion and the selectivity toward a specific hydrocarbon remains challenging. Herein, we present a comparison of a variety of ZnCrAl oxides with different metal ratios combined with a H-ZSM-5 zeolite for the conversion of syngas to hydrocarbons. The effect of aluminum on the catalytic activity was investigated for ZnCrAl oxides with a Zn/Cr ratio of 4:1, 1:1, and 1:2. The product distribution and CO conversion were found to be strongly influenced by the Zn/Cr/Al ratio. Although a ratio of Zn/Cr of 1:2 was best to produce lower olefins and aromatics, with aromatic selectivities of up to 37%, catalysts with a 4:1 ratio revealed high paraffin selectivity up to 52%. Notably, a distinct effect of aluminum in the oxide lattice on the catalytic activity and product selectivity was observed, as a higher Al content leads to a lower CO conversion and a changed product spectrum. We provide additional understanding of the influence of different compositions of ZnCrAl oxides on their surface properties and the catalytic activity in the OX-ZEO process. Furthermore, the variation of the zeolite component supports the important role of the channel topology of the porous support material for the hydrocarbon production. In addition, variation of the gas hourly space velocity showed a correlation of contact time, CO conversion, and hydrocarbon selectivity. At a gas hourly space velocity of 4200 mL/g_cat h, CO conversion as high as 44% along with a CO₂ selectivity of 42% and a lower paraffin (C₂ ⁰-C₄ ⁰) selectivity of 41% was observed.

Syngas biomethanation: Current state and future perspectives

In regions highly dependent on fossil fuels imports, biomethane represents a promising biofuel for the transition to a bio-based circular economy. While biomethane is typically produced via anaerobic digestion and upgrading, biomethanation of the synthesis gas (syngas) derived from the gasification of recalcitrant solid waste has emerged as a promising alternative. This work presents a comprehensive and in-depth analysis of the state-of-the-art and most recent advances in the field, compiling the potential of this technology along with the bottlenecks requiring further research. The key design and operational parameters governing syngas production and biomethanation (e.g. organic feedstock, gasifier design, microbiology, bioreactor configuration, etc.) are critically analysed.

Assessment of hydrogen production from municipal solid wastes as competitive route to produce low-carbon H2

An economic and CO₂ emission impact assessment of the production of H₂ from municipal solid waste in the two configurations of retrofitting an existing waste to energy plant with an electrolysis unit (WtE + El) and of hydrogen production via waste gasification (WtH₂) is made with respect to reference cases of H₂ production by steam reforming of methane (SMR) or of water electrolysis (El). The results are analyzed with reference to two scenarios depending on whether the fate of waste disposal emissions for SMR and El is accounted. The costs of H₂ production as a function of waste gate fee and CO₂ taxation as well as the CO₂ emissions for both scenarios and the four cases of H₂ production analyzed are reported. The results show that produce H₂ from a WtE plant hybridized with an electrolyzer could be economic only when the plant is free from depreciation costs and no CO₂ taxation exists. Conversely, WtH₂ solution results preferable when CO₂ taxation will be applied to the non-biogenic fraction of waste. Conditions when WtH₂ may results competitive to SMR are defined, in terms of both cost of production and CO₂ emissions. With respect to El case, WtH₂ results more competitive under the assumption made in terms of combined costs and CO₂ emissions.

Study of Energy Valorization of Disposable Masks via Thermochemical Processes: Devolatilization Tests and Simulation Approach

The COVID-19 pandemic exacerbated the use of medical protective equipment, including face masks, to protect the individual from the virus. This work studies the feasibility of using these materials as fuel for thermochemical processes for the production of syngas. A preliminary physic-chemical characterization was made by means of moisture and ash determination, thermogravimetric analysis, X-ray fluorescence. Afterward, pyrolysis and gasification tests were executed in a laboratory-scale fluidized bed reactor with chirurgical and FFP2 masks investigating four temperature levels and three different operating conditions (fluidizing agents and dry/wet sample). A qualitative and quantitative analysis of condensable aromatic hydrocarbons in the produced gas, collected during the test campaign, was performed employing a gas chromatograph-mass spectrometer. The experimental data from the tests were used to propose a hybrid approach to simulate the gasification process, based on experimental laws for the devolatilization step and a thermodynamic equilibrium approach for char gasification. The resulting data were compared with a thermodynamic equilibrium model, showing that the new approach captures non-equilibrium effects always present in real gasifiers operation.

Analytical Review of Life-Cycle Environmental Impacts of Carbon Capture and Utilization Technologies

Carbon capture and utilization (CCU) has been proposed as a sustainable alternative to produce valuable chemicals by reducing the global warming impact and depletion of fossil resources. To guarantee that CCU processes have environmental advantages over conventional production processes, thorough and systematic environmental impact analyses must be performed. Life-Cycle Assessment (LCA) is a robust methodology that can be used to fulfil this aim. In this context, this article aims to review the life-cycle environmental impacts of several CCU processes, focusing on the production of methanol, methane, dimethyl ether, dimethyl carbonate, propane and propene. A systematic literature review is used to collect relevant published evidence of the environmental impacts and potential benefits. An analysis of such information shows that CCU generally provides a reduction of environmental impacts, notably global warming/climate change, compared to conventional manufacturing processes of the same product. To achieve such environmental improvements, renewable energy must be used, particularly to produce hydrogen from water electrolysis. Importantly, different methodological choices are identified that are being used in the LCA studies, making results not comparable. There is a clear need to harmonize LCA methods for the analyses of CCU systems, and more importantly, to document and justify such methodological choices in the LCA report.

Porous framework-based hybrid materials for solar-to-chemical energy conversion: from powder photocatalysts to photoelectrodes

Porous framework materials such as metal organic frameworks (MOFs) and covalent organic frameworks (COFs) can be considered promising materials for solar-to-chemical energy conversion.

Comparing Molecular Mechanisms in Solar NH3 Production and Relations with CO2 Reduction

Molecular mechanisms for N2 fixation (solar NH3) and CO2 conversion to C2+ products in enzymatic conversion (nitrogenase), electrocatalysis, metal complexes and plasma catalysis are analyzed and compared. It is evidenced that differently from what is present in thermal and plasma catalysis, the electrocatalytic path requires not only the direct coordination and hydrogenation of undissociated N2 molecules, but it is necessary to realize features present in the nitrogenase mechanism. There is the need for (i) a multi-electron and -proton simultaneous transfer, not as sequential steps, (ii) forming bridging metal hydride species, (iii) generating intermediates stabilized by bridging multiple metal atoms and (iv) the capability of the same sites to be effective both in N2 fixation and in COx reduction to C2+ products. Only iron oxide/hydroxide stabilized at defective sites of nanocarbons was found to have these features. This comparison of the molecular mechanisms in solar NH3 production and CO2 reduction is proposed to be a source of inspiration to develop the next generation electrocatalysts to address the challenging transition to future sustainable energy and chemistry beyond fossil fuels.