Experimental and modelled efficiencies during the filtration of a liquid aerosol with a fibrous medium

Modeling and Simulation of Coalescence in the Context of Oil Mist Filtration

Today, aerosols are generated in many industrial processes like machining or in pneumatic compressors. The harmfulness of these droplets often lies in the liquid itself, as it can be toxic or cancerous while exhaled natural aerosols can carry pathogens. For health protection, the filtration of these aerosols is an important task. The wetting properties of the fibers have a large influence on the filtration efficiency and coalescence of droplets on the fibers. Oleophilic fibers are better in capturing the oil particles, while drainage increases using oleophobic fibers. For improved efficiency and drainage properties, a mixed-wet fiber system could therefore be advantageous. Describing droplet capture and coalescence in filter-scale simulations is computationally extremely demanding. We present a new approach for simulating oil mist deposition and droplet coalescence, specifically accounting for the wettability of the fibers, especially for mixed-wet filter media. The aim is to gain a more realistic pressure loss of a fibrous filter structure which takes the presence of the filtered phase into account as well as the coalescence of the liquid phase on the fibers depending on the wettability and the fluid parameters. Our approach is to model the shape of deposited droplets via weighted distance maps, according to the contact angles. Starting from a sphere, the shape is fitted on the solid surface such that the contact angle is met. For validation purposes, volume-of-fluid-based simulations were set up using the same droplet-fiber system as a reference to compare the droplet shape and pressure loss in the presence of oil droplets on the fiber surface.

Centrifugal Detachment of Compound Droplets from Fibers

This article presents the first experimental-computational study on the centrifugal detachment of a compound droplet (e.g., a primary water droplet cloaked by an immiscible oil) from a fiber. The work was intended to establish a method for quantifying the force needed to detach compound droplets of different compositions from a fiber. More importantly, our study was aimed at improving the understanding of the interplay between interfacial and external forces acting on a compound droplet during forceful detachment. The experiments were conducted using DI water, for the primary droplet, and silicone or mineral oil, for the cloaking fluid. It was observed from the experiments that the silicone-oil-cloaked droplets behave differently from the mineral-oil-cloaked droplets. It was also observed that detachment force decreases with increasing the oil-to-water volume ratio. The simulations were performed using the Surface Evolver (SE) finite element code programmed for the complicated four-phase (air, water, oil, and solid) interfacial problem at hand. Our simulations revealed the evolution of the interfacial forces between the interacting phases under an increasing external body force on the droplet. The simulations also allowed us to define effective interfacial tensions and contact angles for detaching compound droplets, for the first time. Reasonable agreement was observed between the experimental measurements and computational results.

Preparation and performance characteristics of an environmentally-friendly agglomerant to improve the dry dust removal effect for filter material

The incomplete and uneven dust removal of a pulse filter greatly reduces the dust removal efficiency, which affects the efficiency, service life, and running resistance of dust removers. Therefore, due to improve the pulse cleaning effect, an agglomerant developed by free radical polymerization was added during dust removal. The optimal process conditions were determined by measuring the viscosity, surface tension, and atomization effect of the agglomerant solution. The phases, chemical composition, surface morphology, and morphology of the agglomerant and coal dust were characterized by infrared spectroscopy, X-ray photoelectron spectroscopy, transmission electron microscopy, and scanning electron microscopy. Molecular dynamics simulations were used to study the interaction mechanism between the agglomerant and coal dust. Finally, the dust removal performance under water mist conditions and agglomerate solution atomization was tested using a pulse filter. The results showed that a 0.3 % agglomerant solution effectively reduced the surface tension of the solution and displayed good wetting and bonding properties. Compared with water misting, the agglomerant solution subjected to an atomization rate of 2400 m³/h prolonged the filtration period, reduced the filtration resistance, and reduced the dust emission concentration. These results have important theoretical and practical significance for improving the dust removal effect of pulse filters.

Air filtration in the free molecular flow regime: a review of high-efficiency particulate air filters based on carbon nanotubes

Air filtration in the free molecular flow (FMF) regime is important and challenging because a higher filtration efficiency and lower pressure drop are obtained when the fiber diameter is smaller than the gas mean free path in the FMF regime. In previous studies, FMF conditions have been obtained by increasing the gas mean free path through reducing the pressure and increasing the temperature. In the case of carbon nanotubes (CNTs) with nanoscale diameters, it is possible to filtrate in the FMF regime under normal conditions. This paper reviews recent progress in theoretical and experimental studies of air filtration in the FMF regime. Typical structure models of high-efficiency particulate (HEPA) air filters based on CNTs are introduced. The pressure drop in air filters operated in the FMF regime is less than that predicted by the conventional air filtration theory. The thinnest HEPA filters fabricated from single-walled CNT films have an extremely low pressure drop. CNT air filters with a gradient nanostructure are shown to give a much better filtration performance in dynamic filtration. CNT air filters with a hierarchical structure and an agglomerated CNT fluidized bed air filter are also introduced. Finally, the challenges and opportunities for the application of CNTs in air filtration are discussed.