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Blöbaum L, Haringa C, Grünberger A. Microbial lifelines in bioprocesses: From concept to application. Biotechnol Adv 2023; 62:108071. [PMID: 36464144 DOI: 10.1016/j.biotechadv.2022.108071] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/21/2022] [Revised: 11/24/2022] [Accepted: 11/25/2022] [Indexed: 12/03/2022]
Abstract
Bioprocesses are scaled up for the production of large product quantities. With larger fermenter volumes, mixing becomes increasingly inefficient and environmental gradients get more prominent than in smaller scales. Environmental gradients have an impact on the microorganism's metabolism, which makes the prediction of large-scale performance difficult and can lead to scale-up failure. A promising approach for improved understanding and estimation of dynamics of microbial populations in large-scale bioprocesses is the analysis of microbial lifelines. The lifeline of a microbe in a bioprocess is the experience of environmental gradients from a cell's perspective, which can be described as a time series of position, environment and intracellular condition. Currently, lifelines are predominantly determined using models with computational fluid dynamics, but new technical developments in flow-following sensor particles and microfluidic single-cell cultivation open the door to a more interdisciplinary concept. We critically review the current concepts and challenges in lifeline determination and application of lifeline analysis, as well as strategies for the integration of these techniques into bioprocess development. Lifelines can contribute to a successful scale-up by guiding scale-down experiments and identifying strain engineering targets or bioreactor optimisations.
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Affiliation(s)
- Luisa Blöbaum
- Multiscale Bioengineering, Technical Faculty, Bielefeld University, Bielefeld, Germany; CeBiTec, Bielefeld University, Bielefeld, Germany
| | - Cees Haringa
- Bioprocess Engineering, Applied Sciences/Biotechnology, TU, Delft, Netherlands
| | - Alexander Grünberger
- Multiscale Bioengineering, Technical Faculty, Bielefeld University, Bielefeld, Germany; CeBiTec, Bielefeld University, Bielefeld, Germany; Microsystems in Bioprocess Engineering, Institute of Process Engineering in Life Sciences, Karlsruhe Institute of Technology, Karlsruhe, Germany.
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Laifa R, Morchain J, Barna L, Guiraud P. A numerical framework to predict the performances of a tubular photobioreactor from operating and sunlight conditions. ALGAL RES 2021. [DOI: 10.1016/j.algal.2021.102550] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/01/2023]
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Fan F, Fei Z, Wan M, Huang J, Wang W, Bai W, He M, Li Y. The optimization of centrifugal pump driving horizontal tubular photobioreactor for enhancing astaxanthin production using heterotrophic Haematococcus pluvialis. J Biotechnol 2021; 341:168-174. [PMID: 34599993 DOI: 10.1016/j.jbiotec.2021.09.017] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/04/2021] [Revised: 09/17/2021] [Accepted: 09/26/2021] [Indexed: 11/15/2022]
Abstract
Haematococcus pluvialis is the prime source of natural astaxanthin for commercial exploitation. The large-scale cultivation of H. pluvialis is one of the key technologies for the development of natural astaxanthin industry. So far, horizontal tubular photobioreactor (HTPBR) circulated by a centrifugal pump has been the main PBR for the large-scale cultivation of H. pluvialis. Shear stress is a negative factor in microalgal cultivation at different scales, particularly for large-scale cultivation. To reduce the adverse impact of shear stress, the tolerance of H. pluvialis to the shear stress during the induction stage was first investigated in this study. H. pluvialis aplanospore was not sensitive to stresses between 19.18 and 27.32 Pa, but was resulted in about 30% cell death under shear stress between 27.32 and 63.84 Pa. Accordingly, two centrifugal pumps with different impellers was selected in 400 L HTPBRs to study the outdoor photoinduction for astaxanthin accumulation. The highest astaxanthin productivity and astaxanthin concentration were obtained in HTPBRs using a centrifugal pump equipped with three unshrouded backward-bladed impellers. The HTPBR was then successfully scaled up to 800 L with a similar performance, showing good scalability.
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Affiliation(s)
- Fei Fan
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, Shanghai 200237, PR China
| | - Zhongnan Fei
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, Shanghai 200237, PR China
| | - Minxi Wan
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, Shanghai 200237, PR China
| | - Jianke Huang
- College of Oceanography, Hohai University, Nanjing 210098, PR China
| | - Weiliang Wang
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, Shanghai 200237, PR China
| | - Wenmin Bai
- Baoshan Zeyuan Algae Health Technology Co., Ltd., Baoshan 678208, PR China
| | - Maolei He
- Baoshan Zeyuan Algae Health Technology Co., Ltd., Baoshan 678208, PR China
| | - Yuanguang Li
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, Shanghai 200237, PR China.
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Model-Based Prediction of Perceived Light Flashing in Recirculated Inclined Wavy-Bottomed Photobioreactors. Processes (Basel) 2021. [DOI: 10.3390/pr9071158] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
Microalgae biomass production rate in short light-path photobioreactors potentially can be improved by mixing-induced flashing light regimes. A cascade photobioreactor features a thin liquid layer flowing down a sloping, wavy-bottomed surface where liquid flow exhibits peculiar local recirculation hydrodynamics, potentially conducive to an ordered flashing light regime. This article presents a model-based analysis of the frequency distribution of perceived irradiance in said wavy-bottomed photobioreactor. The model combines a Lagrangian description of the motion of individual cells, in turn derived from the hydrodynamic parameters of the photobioreactor extracted from an experimentally validated Computational Fluid Dynamic model, with a simplified description of the irradiance field across the culture thickness, down to the spectral analysis of perceived irradiance. The main finding of the work is that the wavy bottomed photobioreactor provides a ‘robust’ spectral excitation to the circulating microalgae up to 3 Hz frequency, while in flat panels and bubble columns excitation decays evenly at a 24 db/octave rate. This analysis paves the way to improving the light flashing performance of the wavy-bottomed photobioreactor with respect to geometry (cavity size and installation inclination) and operation (flow rate).
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Dou M, Ma X, Zhang Y, Zhang Y, Shi Y. Modeling the interaction of light and nutrients as factors driving lake eutrophication. Ecol Modell 2019. [DOI: 10.1016/j.ecolmodel.2019.03.015] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Luzi G, McHardy C, Lindenberger C, Rauh C, Delgado A. Comparison between different strategies for the realization of flashing-light effects – Pneumatic mixing and flashing illumination. ALGAL RES 2019. [DOI: 10.1016/j.algal.2018.101404] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/16/2022]
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Vo HNP, Ngo HH, Guo W, Nguyen TMH, Liu Y, Liu Y, Nguyen DD, Chang SW. A critical review on designs and applications of microalgae-based photobioreactors for pollutants treatment. THE SCIENCE OF THE TOTAL ENVIRONMENT 2019; 651:1549-1568. [PMID: 30360283 DOI: 10.1016/j.scitotenv.2018.09.282] [Citation(s) in RCA: 54] [Impact Index Per Article: 10.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/25/2018] [Revised: 09/21/2018] [Accepted: 09/21/2018] [Indexed: 06/08/2023]
Abstract
The development of the photobioreactors (PBs) is recently noticeable as cutting-edge technology while the correlation of PBs' engineered elements such as modellings, configurations, biomass yields, operating conditions and pollutants removal efficiency still remains complex and unclear. A systematic understanding of PBs is therefore essential. This critical review study is to: (1) describe the modelling approaches and differentiate the outcomes; (2) review and update the novel technical issues of PBs' types; (3) study microalgae growth and control determined by PBs types with comparison made; (4) progress and compare the efficiencies of contaminants removal given by PBs' types and (5) identify the future perspectives of PBs. It is found that Monod model's shortcoming in internal substrate utilization is well fixed by modified Droop model. The corroborated data also remarks an array of PBs' types consisting of flat plate, column, tubular, soft-frame and hybrid configuration in which soft-frame and hybrid are the latest versions with higher flexibility, performance and smaller foot-print. Flat plate PBs is observed with biomass yield being 5 to 20 times higher than other PBs types while soft-frame and membrane PBs can also remove pharmaceutical and personal care products (PPCPs) up to 100%. Looking at an opportunity for PBs in sustainable development, the flat plate PBs are applicable in PB-based architectures and infrastructures indicating an encouraging revenue-raising potential.
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Affiliation(s)
- Hoang Nhat Phong Vo
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia
| | - Huu Hao Ngo
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia.
| | - Wenshan Guo
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia
| | - Thi Minh Hong Nguyen
- School of Environment, Resources and Development, Asian Institute of Technology, P.O. Box 4, Klong Luang, Pathumthani 12120, Thailand
| | - Yiwen Liu
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia
| | - Yi Liu
- Shanghai Advanced Research Institute, Chinese Academy of Science, Zhangjiang Hi-Tech Park, Pudong, Shanghai, China
| | - Dinh Duc Nguyen
- Department of Environmental Energy Engineering, Kyonggi University, 442-760, Republic of Korea
| | - Soon Woong Chang
- Department of Environmental Energy Engineering, Kyonggi University, 442-760, Republic of Korea.
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Gao X, Kong B, Vigil RD. Simulation of algal photobioreactors: recent developments and challenges. Biotechnol Lett 2018; 40:1311-1327. [DOI: 10.1007/s10529-018-2595-3] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/13/2018] [Accepted: 07/23/2018] [Indexed: 11/24/2022]
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McHardy C, Luzi G, Lindenberger C, Agudo JR, Delgado A, Rauh C. Numerical analysis of the effects of air on light distribution in a bubble column photobioreactor. ALGAL RES 2018. [DOI: 10.1016/j.algal.2018.02.016] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
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Gao X, Kong B, Vigil RD. Multiphysics simulation of algal growth in an airlift photobioreactor: Effects of fluid mixing and shear stress. BIORESOURCE TECHNOLOGY 2018; 251:75-83. [PMID: 29272771 DOI: 10.1016/j.biortech.2017.12.014] [Citation(s) in RCA: 25] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/25/2017] [Revised: 12/04/2017] [Accepted: 12/06/2017] [Indexed: 06/07/2023]
Abstract
A multiphysics model has been developed to predict the effects of fluid mixing and shear stress on microalgal growth in an airlift photobioreactor. The model integrates multiphase flow dynamics, radiation transport, shear stress, and algal growth kinetics using an Eulerian approach. The model is first validated by comparing its predictions with experimental data, and then the radiation transport and algal growth kinetics submodels are added to predict biomass accumulation under different flow conditions. The simulations correctly predict biomass growth curves for a wide range of superficial gas flow rates and demonstrate that biomass productivity increases with increased gas flow rate due to better light delivery to microorganisms. However, at the higher gas flow rates considered, shear stress on microorganisms inhibits biomass growth. Lastly, it is shown that the Eulerian approach used here provides a less cumbersome computational approach and provides better predictions than the circulation time and Lagrangian approaches.
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Affiliation(s)
- Xi Gao
- Department of Chemical & Biological Engineering, Iowa State University, Ames, IA 50011, United States.
| | - Bo Kong
- Ames Laboratory, Ames, IA 50011, United States
| | - R Dennis Vigil
- Department of Chemical & Biological Engineering, Iowa State University, Ames, IA 50011, United States.
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Olivieri G, Gargiulo L, Lettieri P, Mazzei L, Salatino P, Marzocchella A. Photobioreactors for microalgal cultures: A Lagrangian model coupling hydrodynamics and kinetics. Biotechnol Prog 2015; 31:1259-72. [PMID: 26148307 DOI: 10.1002/btpr.2138] [Citation(s) in RCA: 27] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/04/2014] [Revised: 03/16/2015] [Indexed: 11/07/2022]
Abstract
Closed photobioreactors have to be optimized in terms of light utilization and overall photosynthesis rate. A simple model coupling the hydrodynamics and the photosynthesis kinetics has been proposed to analyze the photosynthesis dynamics due to the continuous shuttle of microalgae between dark and lighted zones of the photobioreactor. Microalgal motion has been described according to a stochastic Lagrangian approach adopting the turbulence model suitable for the photobioreactor configuration (single vs. two-phase flows). Effects of light path, biomass concentration, turbulence level and irradiance have been reported in terms of overall photosynthesis rate. Different irradiation strategies (internal, lateral and rounding) and several photobioreactor configurations (flat, tubular, bubble column, airlift) have been investigated. Photobioreactor configurations and the operating conditions to maximize the photosynthesis rate have been pointed out. Results confirmed and explained the common experimental observation that high concentrated cultures are not photoinhibited at high irradiance level.
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Affiliation(s)
- Giuseppe Olivieri
- Bioprocess Engineering, AlgaePARC, Wageningen University, Droevendaalsesteeg 1, 6700AA, Wageningen, The Netherlands.,Dipartimento di Ingegneria Chimica, dei Materiali e della Produzione Industriale, Università degli Studi di Napoli "Federico II,", P.le V. Tecchio, 80, 80125, Napoli, Italy
| | - Luigi Gargiulo
- Dept. of Chemical Engineering, University College of London, Torrington Place, London, WC1E 7JE, U.K
| | - Paola Lettieri
- Dept. of Chemical Engineering, University College of London, Torrington Place, London, WC1E 7JE, U.K
| | - Luca Mazzei
- Dept. of Chemical Engineering, University College of London, Torrington Place, London, WC1E 7JE, U.K
| | - Piero Salatino
- Dipartimento di Ingegneria Chimica, dei Materiali e della Produzione Industriale, Università degli Studi di Napoli "Federico II,", P.le V. Tecchio, 80, 80125, Napoli, Italy
| | - Antonio Marzocchella
- Dipartimento di Ingegneria Chimica, dei Materiali e della Produzione Industriale, Università degli Studi di Napoli "Federico II,", P.le V. Tecchio, 80, 80125, Napoli, Italy
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Modelling of Microalgae Culture Systems with Applications to Control and Optimization. ADVANCES IN BIOCHEMICAL ENGINEERING/BIOTECHNOLOGY 2015; 153:59-87. [PMID: 25604163 DOI: 10.1007/10_2014_287] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
Abstract
Mathematical modeling is becoming ever more important to assess the potential, guide the design, and enable the efficient operation and control of industrial-scale microalgae culture systems (MCS). The development of overall, inherently multiphysics, models involves coupling separate submodels of (i) the intrinsic biological properties, including growth, decay, and biosynthesis as well as the effect of light and temperature on these processes, and (ii) the physical properties, such as the hydrodynamics, light attenuation, and temperature in the culture medium. When considering high-density microalgae culture, in particular, the coupling between biology and physics becomes critical. This chapter reviews existing models, with a particular focus on the Droop model, which is a precursor model, and it highlights the structure common to many microalgae growth models. It summarizes the main developments and difficulties towards multiphysics models of MCS as well as applications of these models for monitoring, control, and optimization purposes.
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