Enhanced pervaporation performance of polyamide membrane with synergistic effect of porous nanofibrous support and trace graphene oxide lamellae

Modification of Thin Film Composite PVA/PAN Membranes for Pervaporation Using Aluminosilicate Nanoparticles

The effect of the modification of the polyvinyl alcohol (PVA) selective layer of thin film composite (TFC) membranes by aluminosilicate (Al₂O₃·SiO₂) nanoparticles on the structure and pervaporation performance was studied. For the first time, PVA-Al₂O₃·SiO₂/polyacrylonitrile (PAN) thin film nanocomposite (TFN) membranes for pervaporation separation of ethanol/water mixture were developed via the formation of the selective layer in dynamic mode. Selective layers of PVA/PAN and PVA-Al₂O₃·SiO₂/PAN membranes were formed via filtration of PVA aqueous solutions or PVA-Al₂O₃·SiO₂ aqueous dispersions through the ultrafiltration PAN membrane for 10 min at 0.3 MPa in dead-end mode. Average particle size and zeta potential of aluminosilicate nanoparticles in PVA aqueous solution were analyzed using the dynamic light scattering technique. Structure and surface properties of membranes were studied using scanning electron microscopy (SEM), atomic force microscopy (AFM) and water contact angle measurements. Membrane performance was investigated in pervaporation dehydration of ethanol/water mixtures in the broad concentration range. It was found that flux of TFN membranes decreased with addition of Al₂O₃·SiO₂ nanoparticles into the selective layer due to the increase in selective layer thickness. However, ethanol/water separation factor of TFN membranes was found to be significantly higher compared to the reference TFC membrane in the whole range of studied ethanol/water feed mixtures with different concentrations, which is attributed to the increase in membrane hydrophilicity. It was found that developed PVA-Al₂O₃·SiO₂/PAN TFN membranes were more stable in the dehydration of ethanol in the whole range of investigated concentrations as well as at different temperatures of the feed mixtures (25 °C, 35 °C, 50 °C) compared to the reference membrane which is due to the additional cross-linking of the selective layer by formation hydrogen and donor-acceptor bonds between aluminosilicate nanoparticles and PVA macromolecules.

Enhancing Performance of Thin-Film Nanocomposite Membranes by Embedding in Situ Silica Nanoparticles

In this work, silica nanoparticles were produced in situ, to be embedded eventually in the polyamide layer formed during interfacial polymerization for fabricating thin-film nanocomposite membranes with enhanced performance for dehydrating isopropanol solution. The nanoparticles were synthesized through a sol-gel reaction between 3-aminopropyltrimethoxysilane (APTMOS) and 1,3-cyclohexanediamine (CHDA). Two monomers—CHDA (with APTMOS) and trimesoyl chloride—were reacted on a hydrolyzed polyacrylonitrile (hPAN) support. To obtain optimum fabricating conditions, the ratio of APTMOS to CHDA and reaction time were varied. Field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM) were used to illustrate the change in morphology as a result of embedding silica nanoparticles. The optimal conditions for preparing the nanocomposite membrane turned out to be 0.15 (g/g) APTMOS/CHDA and 60 min mixing of APTMOS and CHDA, leading to the following membrane performance: flux = 1071 ± 79 g∙m⁻²∙h⁻¹, water concentration in permeate = 97.34 ± 0.61%, and separation factor = 85.39. A stable performance was shown by the membrane under different operating conditions, where the water concentration in permeate was more than 90 wt%. Therefore, the embedment of silica nanoparticles generated in situ enhanced the separation efficiency of the membrane.

High-Flux Thin Film Composite PIM-1 Membranes for Butanol Recovery: Experimental Study and Process Simulations

Thin film composite (TFC) membranes of the prototypical polymer of intrinsic microporosity (PIM-1) have been prepared by dip-coating on a highly porous electrospun polyvinylidene fluoride (PVDF) nanofibrous support. Prior to coating, the support was impregnated in a non-solvent to avoid the penetration of PIM-1 inside the PVDF network. Different non-solvents were considered and the results were compared with those of the dry support. When applied for the separation of n-butanol/water mixtures by pervaporation (PV), the developed membranes exhibited very high permeate fluxes, in the range of 16.1-35.4 kg m^-2 h^-1, with an acceptable n-butanol/water separation factor of about 8. The PV separation index (PSI) of the prepared membranes is around 115, which is among the highest PSI values that have been reported so far. Hybrid PV-distillation systems have been designed and modeled in Aspen HYSYS using Aspen Custom Modeler for setting up the PIM-1 TFC and commercial PDMS membranes as a benchmark. The butanol recovery cost for the hybrid systems is compared with a conventional stand-alone distillation process used for n-butanol/water separation, and a 10% reduction in recovery cost was obtained.

Electrostatic-modulated interfacial polymerization toward ultra-permselective nanofiltration membranes

Interfacial polymerization (IP) is a platform technology for ultrathin membranes. However, most efforts in regulating the IP process have been focused on short-range H-bond interaction, often leading to low-permselective membranes. Herein, we report an electrostatic-modulated interfacial polymerization (eIP) via supercharged phosphate-rich substrates toward ultra-permselective polyamide membranes. Phytate, a natural strongly charged organophosphate, confers high-density long-range electrostatic attraction to aqueous monomers and affords tunable charge density by flexible metal-organophosphate coordination. The electrostatic attraction spatially enriches amine monomers and temporally decelerates their diffusion into organic phase to be polymerized with acyl chloride monomers, triggering membrane sealing and inhibiting membrane growth, thus generating polyamide membranes with reduced thickness and enhanced cross-linking. The optimized nearly 10-nm-thick and highly cross-linked polyamide membrane displays superior water permeance and ionic selectivity. This eIP approach is applicable to the majority of conventional IP processes and can be extended to fabricate a variety of advanced membranes from polymers, supermolecules, and organic framework materials.

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Electrostatic-modulated interfacial polymerization is proposed for the first time

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Electrostatic attraction regulates the spatial-temporal distribution of amine monomers

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Monomer regulation leads to reduced thickness and enhanced cross-linking of membrane

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Ultrathin and highly cross-linked polyamide membrane displays superior permselectivity

Fabrication and characterization of polyamide thin-film composite membrane via interfacial polycondensation for pervaporation separation of salt and arsenic from water

Pervaporation, mainly utilized to separate azeotropic mixtures, has been paid much attention for desalination in recent years due to its numerous advantages. The membranes based on thin-film composite structure have gained great interest in pervaporation due to their thin thickness, controllable hydrophilicity, and crosslinking density which affects the permeation flux and selectivity of the membranes. In this study, a polyamide thin-film composite (PA-TFC) membrane was fabricated through interfacial polymerization between amine monomers and trimesoyl chloride (TMC) on a polysulfone porous substrate (PSf). Four different diamine monomers, including ethylenediamine (EDA), triethylenetetramine (TETA), m-phenylenediamine (MPD), and piperazine (PIP) were used to investigate the effect of the monomers on the pervaporation performance of the resulting membrane for separation of sodium chloride (NaCl) and arsenate (As(v)) aqueous solution. The physicochemical properties of the membrane were characterized using attenuated total reflection Fourier transform infrared (ATR-FTIR), scanning electron microscopy (SEM), atomic force microscopy (AFM), and pure water contact angle measurement. Furthermore, the performance of the fabricated membranes was studied by pervaporation separation of 0.15 mg L⁻¹ As(v) and 5 g L⁻¹ NaCl aqueous solution at 40 °C, respectively. The results show that the rejections of the membrane are insignificantly affected by the chemical structures of the amines, and both the As(v) rejection and NaCl rejection are higher than 99.9%. However, the permeation flux decreases in the order of PIP-TMC membrane > TETA-TMC membrane ∼ EDA-TMC membrane > MPD-TMC membrane. Furthermore, the operating conditions are found to affect the separation performance of the PIP-TMC membrane significantly. In particular, the elevating operation temperature profoundly increases the permeation flux, while the increase in high salt concentration leads to a slight decrease in rejection but a significant decline in permeation flux. The derived membrane shows a reasonable permeation flux of 16.1 kg m⁻² h⁻¹ and ca. 99.9% rejection for 1.5 mg L⁻¹ As(v) removal, as well as 13 kg m⁻² h⁻¹ and 99.3% rejection for 30 g L⁻¹ NaCl separation at 60 °C. The sufficient permeation flux and good rejection of As(v) and NaCl of the membrane suggested the promising application of PA-TFC membrane for pervaporation removal of toxic arsenic from water and desalination of seawater.

Pervaporation, mainly utilized to separate azeotropic mixtures, has been paid much attention for desalination in recent years due to its numerous advantages.

Dimensional Nanofillers in Mixed Matrix Membranes for Pervaporation Separations: A Review

Pervaporation (PV) has been an intriguing membrane technology for separating liquid mixtures since its commercialization in the 1980s. The design of highly permselective materials used in this respect has made significant improvements in separation properties, such as selectivity, permeability, and long-term stability. Mixed-matrix membranes (MMMs), featuring inorganic fillers dispersed in a polymer matrix to form an organic-inorganic hybrid, have opened up a new avenue to facilely obtain high-performance PV membranes. The combination of inorganic fillers in a polymer matrix endows high flexibility in designing the required separation properties of the membranes, in which various fillers provide specific functions correlated to the separation process. This review discusses recent advances in the use of nanofillers in PV MMMs categorized by dimensions including zero-, one-, two- and three-dimensional nanomaterials. Furthermore, the impact of the nanofillers on the polymer matrix is described to provide in-depth understanding of the structure-performance relationship. Finally, the applications of nanofillers in MMMs for PV separation are summarized.

Metal-coordinated sub-10 nm membranes for water purification

Ultrathin membranes with potentially high permeability are urgently demanded in water purification. However, their facile, controllable fabrication remains a grand challenge. Herein, we demonstrate a metal-coordinated approach towards defect-free and robust membranes with sub-10 nm thickness. Phytic acid, a natural strong electron donor, is assembled with metal ion-based electron acceptors to fabricate metal-organophosphate membranes (MOPMs) in aqueous solution. Metal ions with higher binding energy or ionization potential such as Fe³⁺ and Zr⁴⁺ can generate defect-free structure while MOPM-Fe³⁺ with superhydrophilicity is preferred. The membrane thickness is minimized to 8 nm by varying the ligand concentration and the pore structure of MOPM-Fe³⁺ is regulated by varying the Fe³⁺ content. The membrane with optimized MOPM-Fe³⁺ composition exhibits prominent water permeance (109.8 L m⁻² h⁻¹ bar⁻¹) with dye rejections above 95% and superior stability. This strong-coordination assembly may enlighten the development of ultrathin high-performance membranes.

Ultrathin membranes have demonstrated great promise for water purification technologies owing to their high permeance. Here the authors fabricate sub-10 nm, defect-free, robust membranes for dye remediation from water through the coordination-driven assembly of metal-organophosphates.