Effects of sulfur dosage and inoculum size on pilot-scale thermophilic bioleaching of heavy metals from sewage sludge

Optimizing Bioaugmentation for Pharmaceutical Stabilization of Sewage Sludge: A Study on Short-Term Composting Under Real Conditions

A significant concentration of pharmaceuticals has been detected within composted sewage sludge. Their uncomplete removal and lack of monitoring during composting neglects their potentially toxic effects when used as a soil organic amendment. Previously, we successfully implemented a bioaugmentation-composting system focused on toxicity and pharmaceuticals' concentration reduction. This method, however, comprised a long inoculant-acclimatization period, making it an unprofitable technology. Hence, this work aimed to explore a shorter and yet effective composting process by simultaneously implementing the inoculation of a native microbial consortium and the fungus Penicillium oxalicum XD 3.1 in composting piles of sewage sludge and olive prunings. All the piles were subjected to frequent inoculation, windrow turning, and monitoring of the physicochemical and biological parameters. Additionally, both the bioaugmentation stability and pharmaceuticals degradation were evaluated through different analysis and removal rates calculations. One hundred days earlier than previous attempts, both bioaugmentation treatments achieved adequate composting conditions, maintained core native populations while improving the degrading microbial diversity, and achieved around 70-72% of pharmaceutical remotion. Nevertheless, only Penicillium inoculation produced favorable toxicity results ideal for organic amendments (acute microtoxicity and phytotoxicity). Thus, a shorter but equally stable and effective degrading bioaugmentation-composting with P. oxalicum was achieved here.

Sustainable heavy metal removal from sewage sludge: A review of bioleaching and other emerging technologies

By 2050, global sewage sludge production is expected to increase by 51 %, rising from its current level of over 45 million tons of dry solids to nearly 68 million tons. This growth is primarily driven by population growth and the implementation of increasingly stringent environmental regulations. This increase in sewage sludge volume poses substantial challenges for sustainable management due to its complex composition. While sewage sludge contains valuable nutrients such as nitrogen (N), phosphorus (P), and potassium (K) that make it suitable for agriculture use, the presence of heavy metals (HMs), including cadmium (Cd), lead (Pb), mercury (Hg), chrome (Cr), copper (Cu), nickel (Ni) and zinc (Zn) creates significant barriers to its safe reuse. Inadequately treated sewage sludge, when repeatedly applied to agricultural soils, can lead to the accumulation of HMs, posing risks to long-term soil fertility, crop productivity, and broader environmental health. This review discusses various techniques for de-metallization of sewage sludge, including aerobic- and anaerobic bioleaching, chemical leaching, electrokinetic treatment, and supercritical fluid extraction. Among these techniques, anaerobic bioleaching is identified as the most environmentally sustainable option, as it offers a lower-energy, less chemically intensive approach to decrease HM content in the solid fraction of sewage sludge. This approach utilizes microbial activity under anaerobic conditions to solubilize and remove HMs, while minimizing nutrient loss and preserving the ecological integrity of the treated sewage sludge. Future research should prioritize the optimizing of anaerobic bioleaching processes to enhance both HM removal efficiency and nutrient retention. Additionally, integrating anaerobic bioleaching with air-assisted ultrasonication as a post treatment technology could further improve metal removal efficiency. This review aims to provide a comprehensive reference for researchers and practitioners seeking environmentally friendly solutions for HM removal from sewage sludge, ensuring its safe reuse in land applications and contributing to a circular agro-economy.

Bioleaching of sewage sludge for copper extraction using Acidithiobacillus thiooxidans: Optimization and ecological risk assessment

In this study, Acidithiobacillus thiooxidans was used for the bioleaching of copper (Cu) from sewage sludge. In order to find optimization conditions, three factors including solid-to-liquid ratio (S/L) (0.01-0.2 %(w/v)), initial element sulfur (S0) (1-10 g/L), and initial pH (1-3) have been investigated. Based on response surface methodology (RSM) determined a significant reduced quadratic model with a p-value of 0.0022 (<0.05 significant level). The maximum Cu recovery was 85.3% in the optimum condition of S/L = 0.16% (w/v), S0 = 8.2 g/L, and pH = 1.4. Furthermore, a kinetic study based on a shrinking core model was performed and the result showed that chemical reaction was rate limiting in the extraction. Toxicity Characteristic Leaching Procedure (TCLP) results after bioleaching showed the bioleaching process detoxified sludge and the bioleached sludge residue was well within the regulatory limits for disposal. The germination seed with adding bioleached and unbioleached sludge to the soil was determined. Various parameters such as Germination Index (GI), Tolerance Index (TI), Vigor Index (VI), and stem length showed that the sewage sludge indices significantly increased than the sample soil with unbioleached sludge.

Effects of complex sulphur substrates on sludge bioleaching to improve heavy metal removal and microbial community diversity

In this study, H2S was used as a partial replacement nutrient substrate for sludge bioleaching. The effects of different combinations of H2S/sludge load and monomeric sulphur on heavy metal removal and microbial communities were investigated. Changes in pH, oxidation-reduction potential (ORP), SO42- concentration, heavy metal removal, and the content of heavy metal states during bioleaching were investigated, and community diversity analysis was performed. Daily introduction of H2S three times (at an interval of 8 h) at a gas flow rate of 2 ml/min and an H2S/sludge load of 15 ml/L with 5 g/L FeSO4·7H2O and 2 g/L monomeric sulphur as a nutrient substrate significantly accelerated both the bioleaching process and the pH drop in the sludge system, promoted the production of SO42-, and maintained a higher redox potential. The combination of H2S and monomeric sulphur had a significant effect on the leaching of heavy metals. Compared with the experimental group containing only H2S or monomeric sulphur, the removal rates of Zn, Ni, Pb, and Cr increased by 4.63%/13.8%, 8.5%/20.07%, 3.84%/9.5%, and 4.24%/8.02% respectively, while promoting the transformation of various heavy metal states to labile states, improving heavy metal stability, and reducing sludge ecotoxicity. High-throughput sequencing analysis showed that introducing the H2S gaseous matrix accelerated the decreasing trend of species number, bacterial abundance, and community diversity in the sludge system, promoting Proteobacteria as the dominant phylum, Acidithiobacillus, Metallibacterium, and Thiomonas as the dominant genera, and improving the bioleaching treatment effect.

Recovery of bio‑sulfur and metal resources from mine wastewater by sulfide biological oxidation-alkali flocculation: A pilot-scale study

Mine wastewater treatment using bio-sulfate reduction technology forms sulfur-containing wastewater that comprises sulfides (HS^- and S^2-) and metal ions. Bio‑sulfur generated by sulfur-oxidizing bacteria in such wastewater is usually negatively charged hydrocolloidal particles. However, bio‑sulfur and metal resource recovery are difficult using traditional methods. In this study, the sulfide biological oxidation-alkali flocculation (SBO-AF) method was investigated to recover the above resources, and to provide a technical reference for mine wastewater resource recovery and heavy metal pollution control. Specifically, the performance of SBO in forming bio‑sulfur and the key parameters of SBO-AF were explored and then applied in a pilot-scale process to recover resources from wastewater. Results show that partial sulfide oxidation was achieved under a sulfide loading rate of 5.08 ± 0.39 kg/m³·d, dissolved oxygen of 2.9-3.5 mg/L and temperature of 27-30 °C. The average sulfide oxidation rate and sulfur selectivity ratio were 92.86 % and 90.22 %, respectively. At pH 10, metal hydroxide and bio‑sulfur colloids co-precipitated through the precipitation catching and adsorption charge neutralization effect. The average manganese, magnesium and aluminum concentrations and turbidity in the wastewater were 53.93 mg/L, 522.97 mg/L, 34.20 mg/L and 505 NTU, respectively, and decreased to 0.49 mg/L, 80.65 mg/L, 1.00 mg/L and 23.33 NTU, respectively, after treatment. The recovered precipitate mainly contained sulfur, along with metal hydroxides. The average sulfur, manganese, magnesium and aluminum contents were 45.6 %, 29.5 %, 15.1 % and 6.5 %, respectively. Economic feasibility analysis and the above results show that SBO-AF has obvious technical and economic advantages in the recovery resources from mine wastewater.

Co-inoculation with beneficial microorganisms enhances tannery sludge bioleaching with Acidithiobacillus thiooxidans

Bioleaching of tannery sludge is an efficient and environmentally friendly way for chromium (Cr) removal, which supports the sustainable development of the leather industry. Acidithiobacillus thiooxidans has been reported effective in Cr bioleaching of tannery sludge. However, little is known about whether the presence of other benefiting species could further improve the Cr leaching efficiency of A. thiooxidans. Here, we studied the enhancing roles of four species namely Acidiphilium cryptum, Sulfobacillus acidophilus, Alicyclobacillus cycloheptanicus, and Rhodotorula mucilaginosa in chromium bioleaching of tannery sludge with A. thiooxidans by batch bioleaching experiments. We found that each of the four species facilitated the quick dominance of A. thiooxidans in the bioleaching process and significantly improved the bioleaching performance including bioleaching rate and efficiency. The bioleaching efficiency of Cr in the tannery sludge could reach 100% on the sixth day by co-inoculating A. thiooxidans and four auxiliary species. The achievements shed a light on the role of the community-level interactions on bioleaching and may also serve as guidance for managing bioleaching consortiums for better outcomes.

Bioleaching and Selective Precipitation for Metal Recovery from Basic Oxygen Furnace Slag

Decreasing ore grades and an increasing consumption of metals has led to a shortage of important primary raw materials. Therefore, the urban mining of different deposits and anthropogenic stocks is of increasing interest. Basic oxygen furnace (BOF) slag is produced in huge quantities with the so-called Linz-Donawitz process and contains up to 5.2, 0.9, 0.1, and 0.07% of Mn, Al, Cr, and V, respectively. In the present study, sulfur-oxidizing Acidithiobacillus thiooxidans and iron- and sulfur-oxidizing Acidithiobacillus ferridurans were applied in batch and stirred tank experiments to investigate the biological extraction of metals from BOF slag. In the batch experiments, up to 96.6, 52.8, 41.6, and 29.3% of Cr, Al, Mn, and V, respectively, were recovered. The stirred tank experiments, with increasing slag concentrations from 10 to 75 g/L, resulted in higher extraction efficiencies for A. ferridurans and lower acid consumption. Selective metal precipitation was performed at pH values ranging between 2.5 and 5.0 to study the recovery of Mn, Al, Cr, and V from the biolixiviant. Selective precipitation of V and Cr was achieved at pH 4.0 from A. thiooxidans biolixiviant, while Fe and V could be selectively recovered from A. ferridurans biolixiviant at pH 3.0. This work revealed the potential of BOF slag as an artificial ore for urban mining and demonstrated that combining bioleaching and selective precipitation is an effective method for sustainable metal recovery.

Bio-Based Processes for Material and Energy Production from Waste Streams under Acidic Conditions

The revolutionary transformation from petrol-based production to bio-based production is becoming urgent in line with the rapid industrialization, depleting resources, and deterioration of the ecosystem. Bio-based production from waste-streams is offering a sustainable and environmentally friendly solution. It offers several advantages, such as a longer operation period, less competition for microorganisms, higher efficiency, and finally, lower process costs. In the current study, several bio-based products (organic acids, biomethane, biohydrogen, and metal leachates) produced under acidic conditions are reviewed regarding their microbial pathways, processes, and operational conditions. Furthermore, the limitations both in the production process and in the scale-up are evaluated with future recommendations.

The combination of aerobic digestion and bioleaching for heavy metal removal from excess sludge

In this study, bioleaching is employed for removing heavy metals from excess sludge generated during municipal wastewater treatment. To avoid organic matter impact on bioleaching, aerobic digestion was performed as pretreatment of the bioleaching or accompanied with the bioleaching. The results showed that the leaching amounts of heavy metals from the process of aerobic digestion accompanied with bioleaching was 2.3 times more than that of the process of aerobic digestion followed by bioleaching. The stable-state proportions of Zn, Cu, Ni and Mn increased by 83%, 94%, 96% and 91%, respectively, in the process of aerobic digestion accompanied with bioleaching, and moreover, the reduction rate of MLSS increased by 22.7%. Although the content of ammonia nitrogen and total phosphorus in sludge decreased after bioleaching treatment, they were still much higher than the soil background value. It indicates that the treated sludge still has agricultural value. High throughput sequencing analysis showed that the relative abundance of acid-producing bacteria (Romboutsia, Clostridium, Tricibacter, and Intestinibacter) significantly increased from 0% to 28.6%, 6.9%, 3.9%, and 2.4%. The enrichment of these acidogenic bacteria was the main reason for the pH decrease, which was conducive to the removal of heavy metals from sludge.

Effects of sulfur dosage on continuous bioleaching of heavy metals from contaminated sediment

The bioleaching technology has been considered as a promising green technology for remediation of contaminated sediments in recent years. Bioleaching technology was generally conducted in the batch bioreactor; however, the continuous bioreactor should be developed for the application of bioleaching technology in the future. The purposes of this study were to establish a continuous bioleaching process, and to evaluate the effects of sulfur dosage on the efficiency of metal removal during this continuous bioleaching process. The obtained results show that the pH decrease, sulfate production and metal removal efficiency all increased with increasing sulfur dosage in the continuous bioleaching process due to high substrate concentration for sulfur-oxidizing bacteria. After 30 days of operation time, the maximum solubilization efficiencies for Zn, Ni, Cu and Cr were found to be 78%, 90%, 88% and 68%, respectively, at 5% of sulfur dosage. After the bioleaching process, heavy metals bound in the carbonates, Fe-Mn oxides and organics/sulfides in the sediment were effectively removed and the potential ecological and toxic risks of treated sediment were greatly reduced. The results of bacterial community analyses demonstrated that this continuous bioleaching process were dominated by several acidophilic sulfur-oxidizing bacteria; S. thermosulfidooxidans, At. thiooxidans/At. ferrooxidans, S. thermotolerans and At. albertensis, whereas the percentage of less-acidophilic sulfur-oxidizing bacteria (T. thioparus and T. cuprina) was lower than 15% of total bacteria. In addition, the cell numbers of sulfur-oxidizing bacteria increased as the sulfur dosage was increased in the continuous bioleaching process.

Simultaneous removal of heavy metals and bioelectricity generation in microbial fuel cell coupled with constructed wetland: an optimization study on substrate and plant types

A microbial fuel cell coupled with constructed wetland (CW-MFC) was built to remove heavy metals (Zn and Ni) from sludge. The performance for the effects of substrates (granular activated carbon (GAC), ceramsite) and plants (Iris pseudacorus, water hyacinth) towards the heavy metal treatment as well as electricity generation was systematically investigated to determine the optimal constructions of CW-MFCs. The CW-MFC systems possessed higher Zn and Ni removal efficiencies as compared to CW. The maximal removal rates of Zn (76.88%) and Ni (66.02%) were obtained in system CW-MFC based on GAC and water hyacinth (GAC- and WH-CW-MFC). Correspondingly, the system produced the maximum voltage of 534.30 mV and power density of 70.86 mW·m^-3, respectively. Plant roots and electrodes contributed supremely to the removal of heavy metals, especially for GAC- and WH-CW-MFC systems. The coincident enrichment rates of Zn and Ni reached 21.10% and 26.04% for plant roots and 14.48% and 16.50% for electrodes, respectively. A majority of the heavy metals on the sludge surface were confirmed as Zn and Ni. Furthermore, the high-valence Zn and Ni were effectively reduced to low-valence or elemental metals. This study provides a theoretical guidance for the optimal construction of CW-MFC and the resource utilization of sludge containing heavy metals.

Quantitative research on heavy metal removal of flue gas desulfurization-derived wastewater sludge by electrokinetic treatment

Flue gas desulfurization-derived wastewater sludge (FGD-WWS) has been produced increasingly in China and India etc., and its content of heavy metals (HMs) including Cd, Cr, Cu, Hg, Ni and Zn seriously exceeds the limits allowed. Developing the suitable disposal of FGD-WWS is therefore significantly important and necessary. The novel process of electrokinetic treatment combined with chemical pretreatment of HMs in FGD-WWS were proposed here to improve the removal efficiency. Results indicate that the effects of different pretreatment agents (citric acid (CA), ammonia, tetrasodium of N, N-bis (carboxymethyl) glutamic acid (GLDA), and rhamnolipid) on the ET of HMs were different. To investigate the mechanism of combined process, the transformation potential (TP), exchange potential (EP) and removal potential (RP) were calculated. Correlation analysis shows the correlation between TP and RP was higher than that between EP and RP, indicating that the removal efficiency is mainly affected by the fraction transformation of HMs. Electric field, pH and pretreatment agents are main factors causing fraction transformation and affecting TP. Focusing on fraction transformation is an efficient way to improve further the removal efficiency. The work is promisingly valuable for developing the technology of treating FGD-WWS.

Simultaneous heavy metal removal and sludge deep dewatering with Fe(II) assisted electrooxidation technology

A hybrid sludge conditioning strategy with electrooxidation and Fe(II) addition was used for heavy metal removal from sewage sludge and industrial sludge, with simultaneous sludge dewatering and stabilization. With the addition of 82 mg/g DS Fe(II) and treatment time of 4.5 h, heavy metal removals of 72.95% and 78.49% for Cu, 66.29% and 84.26% for Zn, and 36.52% and 36.99% for Pb were achieved from sewage sludge and industrial sludge samples respectively. The system pH decreased to 2.33 and 2.98 and the oxidation-reduction potential (ORP) values increased to 435.90 mV and 480.60 mV in sewage sludge and industrial sludge samples, respectively, which was conducive to the desorption and dissolution of heavy metals from sludge structures and the degradation of the organic compounds that complexed with heavy metals. In addition, the hybrid conditioning process demonstrated excellent dewatering performance due to the efficient electrochemical disintegration of sludge flocs together with the coagulation of sludge particles by Fe(III) generated via electrooxidation. The strong acidic and oxidative environment produced by the enhanced electrooxidation process was also responsible for pathogen inactivation.

An overview of removing heavy metals from sewage sludge: Achievements and perspectives

The removal of heavy metals from sewage sludge (SS) is attracting increasing attention because the presence of toxic heavy metals in SS restricts its reuse or disposal, especially on land. This review presents an overview of research on the origin and chemical speciation of heavy metals in SS and describes methods for their removal. SS primarily absorbs heavy metals from wastewater via passive sorption and active uptake of biomass, resulting in the different chemical speciation. The advantages and disadvantages of the current methods for the removal of heavy metals from SS are analysed. The current methods focus on the removal efficiencies of heavy metals, which are high enough to meet the standard of land application, but the treatment cost, the change and retention of nutrients, and the effects on SS properties resulting from heavy metal removal are usually ignored. In this review, the main knowledge gaps are identified and proposals for future research are made. These should comprise determining the underlying mechanisms of current removal methods, optimising and integrating the removal methods, and establishing systematic evaluation standards for these methods. This review will help researchers develop new environmentally and economically friendly methods for the removal of heavy metals from SS.

Bioleaching of Heavy Metals from Municipal Solid Waste Incineration Fly Ash: Availability of Recoverable Sulfur Prills and Form Transformation of Heavy Metals

Bioleaching is an effective and promising approach for the recovery or removal of heavy metals from metal-laden municipal solid waste incineration fly ash. To exclude the risk of reacidification of the leached fly ash after bioleaching with sulfur powder, molded sulfur prills were used as energy substrate for sulfur oxidizing bacteria to examine the availability of reusing the recyclable sulfur forms. The chemical species of heavy metals during the bioleaching process were also investigated. Results showed that the pH reduction, sulfate production, and metal solubilization with sulfur prills were comparable to that with sulfur powder despite of the theoretically calculated smaller surface of the formers. After 15 days of bioleaching, 80.7–82.1% of Cd, 72.5–74.1% of Zn, 42.8–43.9% of Cu, 24.1–25.2% of Cr, and 12.4–13.0% of Pb were removed from the fly ash, respectively. During bioleaching, heavy metals in the acid extractable and reducible fraction were significantly removed, and metals in oxidizable from were partially reduced. The low leaching toxicity of heavy metals according to toxicity characteristic leaching procedure (TCLP) verified the effective detoxification of fly ash. Moreover, the comparable pH reduction and metal removal efficiencies of bioleaching process with recycled sulfur prills to that with fresh sulfur revealed the potential of reusing the recoverable sulfur prills in the bioleaching process for decontamination of heavy metals from municipal solid waste fly ash.

Bioleaching of heavy metals from wastewater sludge with the aim of land application

Presence of heavy metals in the wastewater sludge has greatly hindered sludge land application. Bioleaching has been developed for heavy metal removal from sludge. The pH of the sludge is declined by microorganisms with S or FeS as energy source. Sludge considered to be used in land is mainly due to its fertilizer values as it contains nitrogen, phosphorus, and potassium. Therefore, it is important to understand how the bioleaching would impact on sludge characterization. In addition, pathogens are great threat to human health. The ability of pathogen elimination of bioleaching is highly concerned. In this review, the major heavy metals in the sludge are summarized. The change of nitrogen, phosphorus, and potassium after bioleaching is stated. The pathogen elimination due to bioleaching has been discussed. The work has provided an insight of research need in sludge bioleaching with the aim of residual sludge land application.