Mineralization of Methyl Orange azo dye by processes based on H2O2 electrogeneration at a 3D-like air-diffusion cathode

The recent development of innovative photoelectro-Fenton processes for the effective and cost-effective remediation of organic pollutants in waters

Wastewaters with toxic and recalcitrant organic contaminants are poorly remediated in conventional wastewater treatment plants. So, powerful processes need to be developed to destroy such organic pollutants to preserve the quality of the aquatic environment. This critical and comprehensive review presents the recent innovative development of photoelectro-Fenton (PEF) covering the period 2019-September 2024. This emerging photo-assisted Fenton-based electrochemical advanced oxidation process (EAOP) is an efficient and cost-effective treatment for water remediation. It possesses a great oxidation power because the in-situ generated hydroxyl radical as oxidant is combined with the photolysis of the organic by-products under UV or sunlight irradiation. The review is initiated by a brief description of the characteristics of the PEF process to stand out in the role of generated oxidizing agents. Further, the homogeneous PEF. PEF-like, solar PEF (SPEF), and SPEF-like processes with iron catalysts are discussed, taking examples of their application to the removal and mineralization of solutions of industrial chemicals, herbicides, dyes, pharmaceuticals, and direct real wastewaters. Novel heterogeneous PEF treatments of such pollutants with solid iron catalysts or functionalized cathodes are analyzed. Finally, novel hybrid processes including PEF/photocatalysis and PEF/photoelectrocatalysis, followed by novel and potent sequential processes like electrocoagulation-PEF and persulfate-PEF, are discussed. Throughout the manuscript, special attention was made to the total operating cost of PEF, which is more expensive than conventional electro-Fenton due to the high electric cost of the UV lamp, pointing to consider the much more cost-effective SPEF as a preferable alternative in practice.

Efficient electrochemical advanced degradation of Red CL and Red WB dyes from the tanning industry using a boron-doped diamond anode

Electrochemical oxidation (EO), electro-Fenton (EF), and photoelectro-Fenton (PEF) with a BDD anode have been comparatively assessed to remediate solutions of Red CL and/or Red WB azo dyes from real raw water. For the EO process in 50 mM Na2SO4 at pH 3.0, the main oxidant was the heterogeneous •OH generated at the anode, whereas in EF and PEF, the cathodic production of H2O2 and the addition of 0.50 mM Fe2+ catalyst additionally originated homogeneous •OH that enhanced the oxidation of organics. In PEF, the solution was illuminated with a 6 W UVA light. An almost total discoloration was always found operating with a 1:1 mixture of 200 mg L-1 of both dyes in 60 min, whose efficiency increased in the order of EO < EF < PEF. The HPLC analysis of the dye mixture treated by PEF disclosed that its degradation process agreed with its discoloration. A high 74% of COD was reduced due to the oxidative action of hydroxyl radicals and the photolysis of final Fe(III)-carboxylate species with UVA irradiation. The process was accompanied by an energy consumption of 0.76 kWh (g COD)-1, a value similar to the energy consumed by the applied UVA light.

Critical review on electrooxidation and chemical reduction of azo dyes: Economic approach

Effective degradation technologies have been extensively investigated and used to remove azo dyes from wastewater for decades. However, no review dealing with both electrooxidation and chemical reduction of azo dyes from an economic and, therefore, application-relevant perspective has been found in the current literature. A novelty of this review article consists not only in the brief summarization and comparison of both methods but mainly in the evaluation of their economic side. Based on the literature survey of the last 15 years, the costs of treatment approaches published in individual research articles have been summarized, and the missing data have been calculated. A broad spectrum of advanced electrode materials and catalysts have been developed and tested for the treatment, specifically aiming to enhance the degradation performance. An outline of the global prices of electrode materials, reducing agents, and basic chemicals is involved. All additional costs are described in depth in this review. The advantages and disadvantages of respective methods are discussed. It was revealed that effective and cheap treatment approaches can be found even in advanced degradation methods. Based on the collected data, electrooxidation methods offer, on average, 30 times cheaper treatment of aqueous solutions. Concerning chemical reduction, only ZVI provided high removal of azo dyes at prices <100 $ per kg of azo dye. The factors affecting total prices should also be considered. Therefore, the basic diagram of the decision-making process is proposed. In the conclusion, challenges, future perspectives, and critical findings are described.

Hydrogen peroxide electrogeneration from O2 electroreduction: A review focusing on carbon electrocatalysts and environmental applications

Hydrogen peroxide (H2O2) stands as one of the foremost utilized oxidizing agents in modern times. The established method for its production involves the intricate and costly anthraquinone process. However, a promising alternative pathway is the electrochemical hydrogen peroxide production, accomplished through the oxygen reduction reaction via a 2-electron pathway. This method not only simplifies the production process but also upholds environmental sustainability, especially when compared to the conventional anthraquinone method. In this review paper, recent works from the literature focusing on the 2-electron oxygen reduction reaction promoted by carbon electrocatalysts are summarized. The practical applications of these materials in the treatment of effluents contaminated with different pollutants (drugs, dyes, pesticides, and herbicides) are presented. Water treatment aiming to address these issues can be achieved through advanced oxidation electrochemical processes such as electro-Fenton, solar-electro-Fenton, and photo-electro-Fenton. These processes are discussed in detail in this work and the possible radicals that degrade the pollutants in each case are highlighted. The review broadens its scope to encompass contemporary computational simulations focused on the 2-electron oxygen reduction reaction, employing different models to describe carbon-based electrocatalysts. Finally, perspectives and future challenges in the area of carbon-based electrocatalysts for H2O2 electrogeneration are discussed. This review paper presents a forward-oriented viewpoint of present innovations and pragmatic implementations, delineating forthcoming challenges and prospects of this ever-evolving field.

Degradation of methyl orange using hydrodynamic Cavitation, H2O2, and photo-catalysis with TiO2-Coated glass Fibers: Key operating parameters and synergistic effects

Advanced oxidation processes (AOPs) are eco-friendly, and promising technology for treating dye containing wastewater. This study focuses on investigating the removal of methyl orange (MO), an azo dye, from a synthetic wastewater through the use of hydrodynamic cavitation (HC), both independently and in combination with hydrogen peroxide (H2O2), as an external oxidant, as well as photocatalysis (PC) employing catalyst coated on glass fibers tissue (GFT). The examination of various operating parameters, including the pressure drop and the concentration of H2O2, was systematically conducted to optimize the degradation of MO. A per-pass degradation modelwas used to interpret and describe the experimental data. The data revealed that exclusive employment of HC using a vortex-based cavitation device at 1.5 bar pressure drop, resulted in a degradation exceeding 96 % after 100 passes, equivalent to 230 min of treatment (cavitation yield of 3.6 mg/kJ for HC), with a COD mineralization surpassing 12 %. The presence of a small amount of H2O2 (0.01 %) significantly reduced the degradation time from 230 min to 36 min (16 passes), achieving a degradation of 99.8 % (cavitation yield of 6.77 mg/kJ for HC) with COD mineralization rate twice as much as HC alone, indicating a synergistic effect of 4.8. The degradation time was further reduced to 21 min by combining HC with PC using TiO2-coated glass fibers and H2O2, (cavitation yield of 11.83 mg/kJ for HC), resulting in an impressive synergistic effect of 9.2 and COD mineralization twice as high as the HC/H2O2 system. The results demonstrate that HC based hybrid AOPs can be very effective for treating and mineralizing azo dyes in water.

Heterogeneous electro-Fenton treatment of chemotherapeutic drug busulfan using magnetic nanocomposites as catalyst

The rapid and efficient mineralization of the chemotherapeutic drug busulfan (BSF) as the target pollutant has been investigated for the first time by three different heterogeneous EF systems that were constructed to ensure the continuous electro-generation of H2O2 and •OH consisting of: i) a multifunctional carbon felt (CF) based cathode composed of reduced graphene oxide (rGO), iron oxide nanoparticles and carbon black (CB) (rGO-Fe3O4/CB@CF), ii) rGO modified cathode (rGO/CB@CF) and rGO supported Fe3O4 (rGO-Fe3O4) catalyst and iii) rGO modified cathode (rGO/CB@CF) and multi walled carbon nanotube supported Fe3O4 (MWCNT-Fe3O4) catalyst. The effects of main variables, including the catalyst amount, applied current and initial pH were investigated. Based on the results, H2O2 was produced by oxygen reduction reaction (ORR) on the liquid-solid interface of both fabricated cathodes. •OH was generated by the reaction of H2O2 with the active site of ≡FeII on the surface of the multifunctional cathode and heterogeneous EF catalysts. Utilizing carbon materials with high conductivity, the redox cycling between ≡FeII and ≡FeIII was effectively facilitated and therefore promoted the performance of the process. The results demonstrated almost complete mineralization of BSF through the heterogeneous systems over a wide applicable pH range. According to the reusability and stability tests, multifunctional cathode exhibited outstanding performance after five consecutive cycles which is promising for the efficient mineralization of refractory organic pollutants. Moreover, intermediates products of BSF oxidation were identified and a plausible oxidation pathway was proposed. Therefore, this study demonstrates efficient and stable cathodes and catalysts for the efficient treatment of an anticancer active substance.

Assessment of photo electro-Fenton and solar photo electro-Fenton processes for the efficient degradation of asulam herbicide

The degradation of asulam herbicide by photo electro-Fenton (PEF) and solar photo electro-Fenton (SPEF) processes was studied using an undivided electrochemical BDD/carbon-felt cell to generate H2O2 continuously. A central composite design combined with response surface methodology was applied to determine the optimal operating conditions of current intensity = 0.30 A, [Fe2+] = 0.3 mM, and [Na2SO4] = 0.11 M at pH 3 to achieve the complete degradation of asulam by electro-Fenton. Subsequently, the SPEF process was more efficient treatment compared to PEF, achieving a complete degradation of asulam and 98% of mineralization in 180 min. Moreover, 4-aminobenzenesulfonamide, 4-aminophenol, and 4-benzoquinone were detected as aromatic intermediates, whereas acetic acid, oxalic acid, and NO3- ions were identified as final degradation by-products. Thus, the SPEF process is an efficient alternative for the complete degradation and mineralization of herbicide asulam in an aqueous solution under natural sunlight.

Alginate@ZnCO2O4 for efficient peroxymonosulfate activation towards effective rhodamine B degradation: optimization using response surface methodology

A facile chemical procedure was utilized to produce an effective peroxy-monosulfate (PMS) activator, namely ZnCo₂O₄/alginate. To enhance the degradation efficiency of Rhodamine B (RhB), a novel response surface methodology (RSM) based on the Box-Behnken Design (BBD) method was employed. Physical and chemical properties of each catalyst (ZnCo₂O₄ and ZnCo₂O₄/alginate) were characterized using several techniques, such as FTIR, TGA, XRD, SEM, and TEM. By employing BBD-RSM with a quadratic statistical model and ANOVA analysis, the optimal conditions for RhB decomposition were mathematically determined, based on four parameters including catalyst dose, PMS dose, RhB concentration, and reaction time. The optimal conditions were achieved at a PMS dose of 1 g l^-1, a catalyst dose of 1 g l^-1, a dye concentration of 25 mg l^-1, and a time of 40 min, with a RhB decomposition efficacy of 98%. The ZnCo₂O₄/alginate catalyst displayed remarkable stability and reusability, as demonstrated by recycling tests. Additionally, quenching tests confirmed that SO₄˙^-/OH˙ radicals played a crucial role in the RhB decomposition process.

Singlet oxygen generation for selective oxidation of emerging pollutants in a flow-by electrochemical system based on natural air diffusion cathode

The decay of free radicals involved in side reactions is one of the challenges faced by electrochemical degradation of organic pollutants. To this end, a non-radical oxidation system was constructed by a natural air diffusion cathode (ADC) and a Ti-based dimensional stable anode coated by RuO₂ (RuO₂-Ti anode) for cathodic hydrogen peroxide activation by anodic chlorine evolution. The ADC fabricated by the carbon black of BP2000 produced a stable concentration of hydrogen peroxide of 339.94 mg L^-1 (current efficiency of 73.4%) without aeration, which was superior to the cathode made by the XC72 carbon black. The flow-by ADC-RuO₂ system consisted of an ADC and a RuO₂-Ti anode showed high selectivity to aniline (AN) compared to benzoate (BA) in a NaCl electrolyte, whose degradation efficiencies were 97.72% and 1.3%, respectively. Rapid degradations of a mixture of emerging pollutants and AN were also observed in the ADC-RuO₂ system, with pseudo-first-order kinetic constants of 0.51, 1.29, 0.89, and 0.99 min^-1 for Bisphenol A (BPA), tetracycline (TC), sulfamethoxazole (SMX) and AN, respectively. Quenching experiments revealed the main reactive oxygen species for the pollutant degradation was singlet oxygen (¹O₂), which was also identified by the electron spin resonance (ESR) analysis. Finally, the steady-stable content of ¹O₂ was quantitatively determined to be 6.25 × 10^-11 M by the method of furfuryl alcohol (FFA) probe. Our findings provide a fast, low energy consumption and well controlled electrochemical oxidation method for selective degradation of organic pollutants. H₂O₂ generated on an air diffusion cathode by naturally diffused O₂, reacts with ClO^- produced from chloride oxidation on the RuO₂-Ti anode to form singlet oxygen (¹O₂). The electrochemical system shows an efficient oxidation to electron-rich emerging pollutants including bisphenol A, tetracycline, sulfamethoxazole and aniline, but a poor performance on the electron-deficient compounds (e.g., benzoate).

A feasible approach for azo-dye methyl orange degradation in siderite/H2O2 assisted by persulfate: Optimization using response surface methodology and pathway

Siderite was applied to the binary oxidant system of siderite-catalyzed hydrogen peroxide (H₂O₂) and enhanced with persulfate (PS). In the absence of PS, methyl orange (MO) almost could not be degraded by the siderite/H₂O₂ process. However, adding PS significantly improved the capacity of MO to oxidize azo-dye. The influence of individual and interaction of reaction factors have been explored with a simple response surface methodology (RSM) based on central composite design (CCD). The quadratic model with low probabilities (<0.0001) at a confidence level of 95% was satisfactory to predict MO degradation in siderite/H₂O₂/PS system, whose correlation coefficients of R² and R²-adj were 0.9569 and 0.9264, respectively. Moreover, the optimum operation conditions of 21.20 mM, 2.75 g/L, 3.86 mM, and 4.69 for H₂O₂, siderite, PS and initial pH, respectively with the response of C/C₀ around 0.047. Radical scavenging experiments and electron spin resonance (ESR) determined that ·OH was crucial for MO degradation, while the contribution of SO₄^·- was minor. The surface morphology and iron content of siderite before and after the oxidation process showed clear differences. Possible intermediates and a degradation pathway were proposed based on the results of UV-Vis spectral and GC-MS analysis. Moreover, the toxicity to Vibrio fischeri bioluminescent bacterium has increased in the earlier degradation stage due to the generated by-products and weaken with the continuous treatment. This study demonstrated that the siderite/H₂O₂/PS system was effective over a relatively wide pH range without producing secondary pollutants, making it a promising technology and potential environmentally benign approach to azo-dye wastewater treatment.

Graphite felt modified by nanoporous carbon as a novel cathode material for the EF process

Nanoporous carbon prepared by carbonizing ZIF-8@MWCNTs can greatly improve the performance of graphite felt as an electro-Fenton cathode.

Electro-Fenton, solar photoelectro-Fenton and UVA photoelectro-Fenton: Degradation of Erythrosine B dye solution

The treatment of Erythrosine B, selected as a model compound, has been comparatively studied by electrochemical advanced oxidation processes (EAOPs) such as electro-Fenton, UVA photoelectro-Fenton and solar photoelectro-Fenton at constant current density. Experiments are performed in a one-compartment cell with a BDD anode, and a commercial carbon felt cathode at pH = 3, treating a volume of 0.3 L in each test. The irradiation plays a crucial role in the increasing of hydroxyl radical production and in the recover of iron catalyst. A faster colour and COD removal degradation are achieved under the light application. UVA photoelectro-Fenton and solar photoelectro-Fenton processes allow degrading COD entirely in 90 min, while a conventional electro-Fenton does not reach 90% COD removal after 2 h. Energy consumptions are a substantial factor in process selection. Photo electro-Fenton with a UVA-100 W lamp has one of the best removal performance, but it becomes not suitable for application due to high energy demand, up to 515.6 kWh m^-3, and the UVA system requires the main fraction of this energy. Possible alternatives are proposed to contain costs: the first is the reduction of UVA lamp power to 25 W, maintaining a high-performance removal with an E_c decreasing to 187.9 kWh m^-3. Nevertheless, the lowest and competitive energy demands is obtained working with a solar photoelectro-Fenton system, where energy consumption are only related to the electrochemical process (20.9 kWh m^-3), and removal is complete.

Degradation of Acid Violet 19 textile dye by electro-peroxone in a laboratory flow plant

This paper deals with the degradation of Acid Violet 19 (AV19) textile dye by the electro-peroxone (E-peroxone) process in a laboratory flow plant using a filter press cell fitted with a 3D gas diffusion electrode (3D GDE) containing a graphite felt positioned on carbon-cloth PTFE as cathode, and a Ti|IrSnSb-oxides plate as anode. H₂O₂ was formed by the oxygen reduction reaction (ORR) in the cathode; the air was supplied by an external compressor. The O₃ produced externally by an ozonator was added in the pipeline at the outlet of the electrolyzer to promote the reaction between the H₂O₂ and O₃ to produce OH, which is the responsible for the mineralization of the dye. The effect of electrolyte flow rate (Q), current density (j), and initial concentration of AV19 dye on its degradation was addressed. The best electrolysis in a solution containing 40 mg TOC L^-1, 0.05 M Na₂SO₄, at pH 3, was obtained at j = 20 mA cm^-2, Q = 2.0 L min^-1, using a pressure of the air fed to the 3D GDE of P_GDE = 3 psi, and an ozone inlet mass flow rate of [Formula: see text]  = 14.5 mg L^-1, achieving 100% discoloration, 60% mineralization, with mineralization current efficiency and energy consumption of 36% and 0.085 kWh(gTOC)^-1. The degradation of AV19 dye was also performed by anodic oxidation plus H₂O₂ electrogenerated (AO-H₂O₂) and ozonation. The oxidation power was AO-H₂O₂ < ozonation < E-peroxone. Three carboxylic acids were quantified by chromatography as oxidation end products.

Recent Achievements in Dyes Removal Focused on Advanced Oxidation Processes Integrated with Biological Methods

In the last 3 years alone, over 10,000 publications have appeared on the topic of dye removal, including over 300 reviews. Thus, the topic is very relevant, although there are few articles on the practical applications on an industrial scale of the results obtained in research laboratories. Therefore, in this review, we focus on advanced oxidation methods integrated with biological methods, widely recognized as highly efficient treatments for recalcitrant wastewater, that have the best chance of industrial application. It is extremely important to know all the phenomena and mechanisms that occur during the process of removing dyestuffs and the products of their degradation from wastewater to prevent their penetration into drinking water sources. Therefore, particular attention is paid to understanding the mechanisms of both chemical and biological degradation of dyes, and the kinetics of these processes, which are important from a design point of view, as well as the performance and implementation of these operations on a larger scale.