Biotechnological recycling of hazardous waste PCBs using Sulfobacillus thermosulfidooxidans through pretreatment of toxicant metals: Process optimization and kinetic studies

Innovative Approaches to Tin Recovery from Low-Grade Secondary Resources: A Focus on (Bio)hydrometallurgical and Solvometallurgical Methods

Tin, although not considered a critical material in all world regions, is a key material for modern technologies. The projected scarcity of tin in the coming decades emphasizes the need for efficient recycling methods to maintain uninterrupted supply chains. This review article focuses on the recovery of tin from low-grade secondary sources, specifically obsolete printed circuit boards (PCBs) and liquid crystal displays (LCDs). In both types of waste, tin occurs in various concentrations and in different chemical forms-a few percent as metal or alloy in PCBs and several hundred ppm as tin(IV) oxide in LCDs. This article presents pretreatment methods to preconcentrate tin and enhance subsequent leaching. It discusses not only conventional acid and alkaline leaching techniques but also the use of complexing agents and the challenges associated with bioleaching. Due to the dilution of the resulting leachates, advanced methods for tin ion separation and preconcentration before final product recovery are shown. Solvometallurgical methods employing deep eutectic solvents or ionic liquids, are also discussed; although promising, they still remain under development.

Copper recovery from waste printed circuit boards using pyrite as the bioleaching substrate

Waste printed circuit boards (WPCBs) can be bioleached for Cu recovery, but lack of substrate for the bioleaching culture. In this study, using pyrite as a bacterial substrate for bioleaching WPCBs and recovering Cu was explored. The results showed that the WPCBs bioleaching using pyrite as the bacterial substrate was feasible. Mechanical crushing was a suitable WPCBs pretreatment method. The optimal WPCBs and pyrite pulp densities were respectively found to be 1.25% (w/v) and 1.0% (w/v), and the suitable nitrogen source ratio ((NH4)2SO4: (NH4)2HPO4) was deemed as 2 g/L: 2 g/L, achieving a Cu2+ leaching efficiency of 95.60 ± 1.57% in 14 d. Copper in the bioleaching solution can be directly recovery via electrodeposition. The Cu recovery efficiency in 60 min was up to 92.19 ± 1.35% under the optimal condition that the initial Cu2+ concentration and pH were respectively set at 7.34 g/L and 2.75, and the current density was set at 200 A/m2. Copper was found as the dominant metal in the cathode deposits, existing in the form of Cu and Cu2O. This work provided a novel approach for bioleaching WPCBs and recovering Cu.

An in-depth analysis and review of management strategies for E-waste in the south Asian region: A way forward towards waste to energy conversion and sustainability

The soaring rise of electronic and electrical waste (E-waste) leads to significant challenges to the South Asian region, urging for incorporating comprehensive assessment and management strategies. The research dives into the intricacies of E-waste and examines how regulatory barriers, public ignorance, and the limited lifespan of electronic devices all contribute to the significant production of E-waste. This study emphasizes the vital need for ongoing and appropriate management practices by bringing attention to the short lifespan of electronic devices and the resulting generation of E-waste. This work also addresses the increased risks that people who live close to informal recycling sites for electronic waste face, as well as the dangerous substances that are found in them and how they harm the environment and human health. Furthermore, in order to promote circular economies and increase productivity, the study assesses management practices in both developed and developing nations, placing special emphasis on component reuse and recycling. Along with addressing the grave consequences of the illicit E-waste trade on the environment, particularly in developing nations, this review attempts to enlighten stakeholders and policymakers about the vital need for coordinated efforts to address the issues related to E-waste in the South Asian region by offering insights into E-waste assessment and management techniques.

New insights into brominated epoxy resin type WPCBs pyrolysis mechanisms: Integrated experimental and DFT simulation studies

Pyrolysis is a recycling technology for waste circuit boards (WPCBs) with a wide range of applications. In this research, the brominated epoxy resin (BER) type WPCBs were taken as the research object, and the optimal pyrolysis process parameters were determined. Combined with experiments and density functional theory (DFT) calculations, the pyrolysis gaseous generation pattern and product distribution of BER type WPCBs were analyzed, and the generation mechanism of phenol, bromide and other pyrolysis products was investigated in depth. The results of the study showed that the pyrolysis rate of WPCBs exceeded 95 % under optimal reaction conditions. In the initial phase of the pyrolysis of WPCBs, the BER's CO bonds and a portion of Ph-Br bonds will be broken, leading to the production of intermediates such propylene oxide, bisphenol A, isopropyl alcohol, tetrabromobisphenol A and HBr. Among them, propylene oxide can generate ethylene oxide through free radical reaction. In the second stage, intermediates such as bisphenol A undergo homolytic cleavage and radical addition to form phenols, bromides, alcohols, ketones and other pyrolysis products.

A Green Conformable Thermoformed Printed Circuit Board Sourced from Renewable Materials

Printed circuit boards (PCBs) physically support and connect electronic components to the implementation of complex circuits. The most widespread insulating substrate that also acts as a mechanical support in PCBs is commercially known as FR4, and it is a glass-fiber-reinforced epoxy resin laminate. FR4 has exceptional dielectric, mechanical, and thermal properties. However, it was designed without considering sustainability and end-of-life aspects, heavily contributing to the accumulation of electronic waste in the environment. Thus, greener alternatives that can be reprocessed, reused, biodegraded, or composted at the end of their function are needed. This work presents the development and characterization of a PCB substrate based on poly(lactic acid) and cotton fabric, a compostable alternative to the conventional FR4. The substrate has been developed by compression molding, a process compatible with the polymer industry. We demonstrate that conductive silver ink can be additively printed on the substrate's surface, as its morphology and wettability are similar to those of FR4. For example, the compostable PCB's water contact angle is 72°, close to FR4's contact angle of 64°. The developed substrate can be thermoformed to curved surfaces at low temperatures while preserving the conductivity of the silver tracks. The green substrate has a dielectric constant comparable to that of the standard FR4, showing a value of 5.6 and 4.6 at 10 and 100 kHz, respectively, which is close to the constant value of 4.6 of FR4. The substrate is suitable for microdrilling, a fundamental process for integrating electronic components to the PCB. We implemented a proof-of-principle circuit to control the blinking of LEDs on top of the PCB, comprising resistors, capacitors, LEDs, and a dual in-line package circuit timer. The developed PCB substrate represents a sustainable alternative to standard FR4 and could contribute to the reduction of the overwhelming load of electronic waste in landfills.

Recovery of valuable metals from spent lithium-ion batteries using microbial agents for bioleaching: a review

Spent lithium-ion batteries (LIBs) are increasingly generated due to their widespread use for various energy-related applications. Spent LIBs contain several valuable metals including cobalt (Co) and lithium (Li) whose supply cannot be sustained in the long-term in view of their increased demand. To avoid environmental pollution and recover valuable metals, recycling of spent LIBs is widely explored using different methods. Bioleaching (biohydrometallurgy), an environmentally benign process, is receiving increased attention in recent years since it utilizes suitable microorganisms for selective leaching of Co and Li from spent LIBs and is cost-effective. A comprehensive and critical analysis of recent studies on the performance of various microbial agents for the extraction of Co and Li from the solid matrix of spent LIBs would help for development of novel and practical strategies for effective extraction of precious metals from spent LIBs. Specifically, this review focuses on the current advancements in the application of microbial agents namely bacteria (e.g., Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans) and fungi (e.g., Aspergillus niger) for the recovery of Co and Li from spent LIBs. Both bacterial and fungal leaching are effective for metal dissolution from spent LIBs. Among the two valuable metals, the dissolution rate of Li is higher than Co. The key metabolites which drive the bacterial leaching include sulfuric acid, while citric acid, gluconic acid and oxalic acid are the dominant metabolites in fungal leaching. The bioleaching performance depends on both biotic (microbial agents) and abiotic factors (pH, pulp density, dissolved oxygen level and temperature). The major biochemical mechanisms which contribute to metal dissolution include acidolysis, redoxolysis and complexolysis. In most cases, the shrinking core model is suitable to describe the bioleaching kinetics. Biological-based methods (e.g., bioprecipitation) can be applied for metal recovery from the bioleaching solution. There are several potential operational challenges and knowledge gaps which should be addressed in future studies to scale-up the bioleaching process. Overall, this review is of importance from the perspective of development of highly efficient and sustainable bioleaching processes for optimum resource recovery of Co and Li from spent LIBs, and conservation of natural resources to achieve circular economy.

A Review on Tetrabromobisphenol A: Human Biomonitoring, Toxicity, Detection and Treatment in the Environment

Tetrabromobisphenol A (TBBPA) is a known endocrine disruptor employed in a range of consumer products and has been predominantly found in different environments through industrial processes and in human samples. In this review, we aimed to summarize published scientific evidence on human biomonitoring, toxic effects and mode of action of TBBPA in humans. Interestingly, an overview of various pretreatment methods, emerging detection methods, and treatment methods was elucidated. Studies on exposure routes in humans, a combination of detection methods, adsorbent-based treatments and degradation of TBBPA are in the preliminary phase and have several limitations. Therefore, in-depth studies on these subjects should be considered to enhance the accurate body load of non-invasive matrix, external exposure levels, optimal design of combined detection techniques, and degrading technology of TBBPA. Overall, this review will improve the scientific comprehension of TBBPA in humans as well as the environment, and the breakthrough for treating waste products containing TBBPA.

Metal bioleaching from printed circuit boards by bio-Fenton process: Optimization and prediction by response surface methodology and artificial intelligence models

Recycling printed circuit boards (PCBs) in the e-waste stream is essential for ecological protection and metal recycling for a circular economy. Efficient metal recovery from PCBs is highly dependent on the determination of the optimum combination of inputs in the recycling process. In this study, optimization and predictive modelling of the bio-Fenton process were performed employing the response surface methodology (RSM) and the artificial intelligence (AI) models for efficient enzymatic metal bioleaching from discarded cellphone PCBs. The Box-Behnken design (BBD) of RSM was chosen as the design matrix. Further, two AI models, i.e., support vector machine (SVM) and artificial neural network (ANN) were employed to predict complex metal bioleaching process. Experiments were performed based on variations of four input process parameters, namely, glucose oxidase (GOx) content (100-1000 U/L), Fe²⁺ content (10-50 mM), PCB pulp density (1-10 g/L), and shaking speed (150-450 rpm). Results revealed that the maximum simultaneous enzymatic metal extraction of 100% Cu, 70% Ni, 40% Pb, and 100% Zn was attained at the optimized conditions: GOx content: 300 U/L, Fe²⁺ content: 10 mM, pulp density: 1 g/L, and shaking speed: 335 rpm. A comparative analysis of the AI models suggested that the ANN-based model predicting more accurate results than the SVM-based model with coefficient of determination values > 0.99 for all the targeted metals. The FTIR analysis confirmed the partial disintegration of PCB polymeric base by OH radicals (OH•), which helped in liberating and exposing the embedded metals to the bio-Fenton solution. Further, the oxidation of metals by ferric ions produced from GOx-mediated oxidation of ferrous ions ensued efficient enzymatic metal bioleaching. Selective metal recovery of >99% was obtained by the chemical precipitation of bioleachate.

Current Trends in Metal Biomining with a Focus on Genomics Aspects and Attention to Arsenopyrite Leaching-A Review

The presented review is based on scientific microbiological articles and patents in the field of biomining valuable metals. The main attention is paid to publications of the last two decades, which illustrate some shifts in objects of interest and modern trends both in general and applied microbiology. The review demonstrates that microbial bioleaching continues to develop actively, despite various problems in its industrial application. The previous classic trends in the microbial bioleaching persist and remain unchanged, including (i) the search for and selection of new effective species and strains and (ii) technical optimization of the bioleaching process. Moreover, new trends were formed during the last decades with an emphasis on the phylogeny of leaching microbiota and on genomes of the leaching microorganisms. This area of genomics provides new, interesting information and forms a basis for the subsequent construction of new leaching strains. For example, this review mentions some changed strains with increased resistance to toxic compounds. Additionally, the review considers some problems of bioleaching valuable metals from toxic arsenopyrite.

Potential Risk, Spatial Distribution, and Soil Identification of Potentially Toxic Elements in Lycium barbarum L. (Wolfberry) Fruits and Soil System in Ningxia, China

Eight potentially toxic elements (PTEs, including nickel (Ni), copper (Cu), zinc (Zn), arsenic (As), cadmium (Cd), lead (Pb), chromium (Cr), and mercury (Hg)) in Lycium barbarum L. (wolfberries) and the associated root soil from a genuine producing area were analyzed. The potential ecological risk of PTEs in the soil and the health risk of PTEs through wolfberry consumption were determined. Geostatistical methods were used to predict the PTE concentrations in the wolfberries and soil. Positive matrix factorization (PMF) was applied to identify the source of PTEs in the soil. The PTE concentrations in the soils were within the standard limits, and Cd in the wolfberries exceeded the standard limit at only one site. The bioconcentration factors (BCF) order for the different PTEs was Cd > Cu > 1 > Zn > Cr > As > Ni > Pb, indicating that Cd and Cu were highly accumulated in wolfberries. The multiple regression models for Ni, Cu, Zn, As, Pb, and Cr concentrations in the wolfberries exhibited good correlations (p < 0.1). The ecological risk for Hg in the soil was high, whereas the risks for the remaining PTEs were mostly medium or low. Health risks for inhabitants through wolfberry consumption were not obvious. The spatial distributions of the PTEs in the soil differed from the PTE concentrations in the wolfberries. Source identification results were in the order of natural source (48.2%) > industrial activity source (27.8%) > agricultural activity source (14.5%) > transportation source (9.5%). The present study can guide the site selection of wolfberry cultivation and ensure the safety of wolfberry products when considering PTE contamination.

Bacillales: From Taxonomy to Biotechnological and Industrial Perspectives

For a long time, the genus Bacillus has been known and considered among the most applicable genera in several fields. Recent taxonomical developments resulted in the identification of more species in Bacillus-related genera, particularly in the order Bacillales (earlier heterotypic synonym: Caryophanales), with potential application for biotechnological and industrial purposes such as biofuels, bioactive agents, biopolymers, and enzymes. Therefore, a thorough understanding of the taxonomy, growth requirements and physiology, genomics, and metabolic pathways in the highly diverse bacterial order, Bacillales, will facilitate a more robust designing and sustainable production of strain lines relevant to a circular economy. This paper is focused principally on less-known genera and their potential in the order Bacillales for promising applications in the industry and addresses the taxonomical complexities of this order. Moreover, it emphasizes the biotechnological usage of some engineered strains of the order Bacillales. The elucidation of novel taxa, their metabolic pathways, and growth conditions would make it possible to drive industrial processes toward an upgraded functionality based on the microbial nature.

Sustainable approach for valorization of solid wastes as a secondary resource through urban mining

The incessant population has increased the production and consumption of plastics, paper, metals, and organic materials, which are discarded as solid waste after their end of life. The accumulation of these wastes has created growing concerns all over the world. However, conventional methods of solid waste management i.e., direct combustion and landfilling have caused several negative impacts on the environment (releasing toxic chemicals and greenhouse gases, huge land use) besides affecting human health. Therefore, it is requisite to determine sustainable alternative technologies that not only help in mitigating environmental issues but also increase the economic value of the discarded solid wastes. This process is known as urban mining where waste is converted into secondary resources and thereby conserves the natural primary resources. Thus, this review highlights the technological advancements in the valorization process of discarded wastes and their sustainable utilization. We also discussed several limitations of the existing urban mining processes and further the feasibility of valorization techniques was critically analyzed from a techno-economical perspective. This paper recommends a novel sustainable model based on the circular economy concept, where waste is urban mined and recovered as a secondary resource to support the united nations sustainable development goals (SDGs). The implementation of this model will ultimately help the developing countries to achieve the target of SDGs 11, 12, and 14.

Potential and current practices of recycling waste printed circuit boards: A review of the recent progress in pyrometallurgy

Over the last few decades, a substantial amount of e-waste including waste printed circuit boards (WPCBs) has been produced and is accumulating worldwide. More recently, the rate of production has increased significantly, and this trend has raised some serious concerns regarding the need to develop viable recycling methods. The presence of other materials in the WPCBs, such as ceramics and polymers, and the multi-metal nature of WPCBs all contribute to the increased complexity of any recycling process. Among the viable techniques, pyrometallurgy, with the inherent ability to process the waste independent of its composition, is a promising candidate for both rapid and large-scale treatment. In the present study, firstly, the principles of the pyrometallurgical methods for WPCB recycling are discussed. Secondly, the different unit operations of thermochemical pretreatment including incineration, pyrolysis, and molten salt processing are reviewed. Thirdly, the smelting processes for the recovery of metals from WPCBs, as well as the issues surrounding slag formation and subsequent treatment are explained. Fourthly, alternative methods for the recovery of polymers and ceramics, in addition to metal recycling, are elucidated. Fifthly, emission control techniques and the potential for energy recovery are evaluated.

Feasibility of reduced iron species for promoting Li and Co recovery from spent LiCoO2 batteries using a mixed-culture bioleaching process

The recovery of metals from spent LiCoO₂ batteries (SLBs) is essential to avoid resource wastage and the production of hazardous waste. However, the major challenge in regard to recovering metals from SLBs using traditional bioleaching is the low Co yield. To overcome this issue, a mixed culture of Acidithiobacillus caldus and Sulfobacillus thermosulfidooxidans was designed for use in SLBs leaching in this study. With the assistance of Fe²⁺ as a reductant, 99% of Co and 100% of Li were leached using the above mixed-culture bioleaching (MCB) process, thus solving the problem of low metal leaching efficiency from SLBs. Analysis of the underlying mechanism revealed that the effective extraction of metals from SLBs by the Fe²⁺-MCB process relied on Fe²⁺-releasing electrons to reduce refractory Co(III) to Co(II) that can be easily bioleached. Finally, the hazardous SLBs was transformed into a non-toxic material after treatment utilizing the Fe²⁺-MCB process. However, effective SLBs leaching was not achieved by the addition of Fe⁰ to the MCB system. Only 25% Co and 31% Li yields were obtained, as the addition of Fe⁰ caused acid consumption and bacterial apoptosis. Overall, this study revealed that reductants that cause acid consumption and harm bacteria should be ruled out for use in reductant-assisted bioleaching processes for extracting metals from SLBs.

A comprehensive review on hazardous aspects and management strategies of electronic waste: Bangladesh perspectives

Electronic waste (e-waste) contains a variety of electronic components e.g., metals, non-metals, plastics, cables, etc. The excessive generation of e-waste has become a significant concern in the last few decades. The current global e-waste generation is 57.4 million metric tons (MMT) per year. Asia produces the highest amount of e-waste (24.9 MMT) followed by America, Europe, Africa, and Oceania. In Bangladesh, e-waste produces from two sources: its own consumption of electronic devices, which is 0.6 MMT, and imported e-waste from ship breaking yards that is 2.5 MMT in 2021. However, inadequate information on the current state of e-waste generation and management systems in Bangladesh has created a void to establish the future direction for proper handling of e-waste. In this work, the Bangladesh perspective of e-waste has been analyzed. The environmental, health economical forfeiture of e-waste has been discussed. The development of government legislations regarding e-waste have been stated. The establishment of e-waste management has been designed by the life cycle assessment (LCA) and material flow analysis (MFA) models. Moreover, a holistic approach for understanding the possible hazards, the economic feasibility of e-waste processing and viable management models for e-waste in Bangladesh was endeavored in this work to propose systematic future directions and recommendations to improve the current e-waste scenario of Bangladesh.