Environmental impacts of post-consumer plastic wastes: Treatment technologies towards eco-sustainability and circular economy

Repurposing Laboratory Plastic into Functional Fibrous Scaffolds via Green Electrospinning for Cell Culture and Tissue Engineering Applications

Cell culture for tissue engineering is a global and flexible research method that relies heavily on plastic consumables, which generates millions of tons of plastic waste annually. Here, we develop an innovative sustainable method for scaffold production by repurposing spent tissue culture polystyrene into biocompatible microfiber scaffolds, while using environmentally friendly solvents. Our new green electrospinning approach utilizes two green, biodegradable and low-toxicity solvents, dihydrolevoglucosenone (Cyrene) and dimethyl carbonate (DMC) to process laboratory cell culture petri dishes into polymer dopes for electrospinning. Scaffolds produced from these spinning dopes, produced both aligned and non-aligned microfiber configurations, were examined in detail. The scaffolds exhibited mechanical properties comparable to cancellous bones whereby aligned scaffolds achieved an ultimate tensile strength (UTS) of 4.58 ± 0.34 MPa and a Young's modulus of 11.87 ± 0.54 MPa, while the non-aligned scaffolds exhibited a UTS of 4.27 ± 0.92 MPa and a Young's modulus of 20.37 ± 4.85. To evaluate their potential for cell-culture, MG63 osteoblast-like cells were seeded onto aligned and non-aligned scaffolds to assess their biocompatibility, cell adhesion, and differentiation, where the cell viability, DNA content, and proliferation were monitored over 14 days. DNA quantification demonstrated an eight-fold increase from 0.195 μg/mL (day 1) to 1.55 μg/mL (day 14), with a significant rise in cell metabolic activity over 7 days, and no observed cytotoxic effects. Confocal microscopy revealed elongated cell alignment on aligned fiber scaffolds, while rounded, disoriented cells were observed on non-aligned fiber scaffolds. Alizarin Red staining and calcium quantification confirmed osteogenic differentiation, as evidenced by mineral deposition on the scaffolds. This research therefore demonstrates the feasibility of this new method to repurpose laboratory polystyrene waste into sustainable cell culture tissue engineering scaffolds using eco-friendly solvents. Such an approach provides a route for cell culture for tissue engineering related activities to transition towards more sustainable and environmentally conscious scientific practices, thereby aligning with the principles of a circular economy.

Mechanisms of electrochemical hydrogenation of aromatic compound mixtures over a bimetallic PtRu catalyst

Efficient electrochemical hydrogenation (ECH) of organic compounds is essential for sustainability, promoting chemical feedstock circularity and synthetic fuel production. This study investigates the ECH of benzoic acid, phenol, guaiacol, and their mixtures, key components in upgradeable oils, using a carbon-supported PtRu catalyst under varying initial concentrations, temperatures, and current densities. Phenol achieved the highest conversion (83.17%) with a 60% Faradaic efficiency (FE). In mixtures, benzoic acid + phenol yielded the best performance (64.19% conversion, 74% FE), indicating a synergistic effect. Notably, BA consistently exhibited 100% selectivity for cyclohexane carboxylic acid (CCA) across all conditions. Density functional theory (DFT) calculations revealed that parallel adsorption of BA on the cathode (-1.12 eV) is more stable than perpendicular positioning (-0.58 eV), explaining the high selectivity for CCA. These findings provide a foundation for future developments in ECH of real pyrolysis oil.

Effect of Polyethylene Pyrolysis Oil Hydrotreatment on the Pt/Al2O3 Catalyst: Experimental Characterization

The dramatic increase in plastics production, coupled with a low recycling and recovery rate, has been a major challenge for sustainable practices and combating climate change. Hydrotreatment processing to upgrade fuel oils is a well-known process in the petroleum industry. In this work, we aim to investigate the catalyst properties before and after the hydrotreatment of pyrolysis oil derived from plastics, namely, linear low-density polyethylene, as no such report is available in the literature. Granular and powder forms of the Pt/Al2O3 catalyst were used in this study with characterization methods executed as such: transmission electron microscopy, X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), thermogravimetric analysis (TGA), and IR-RIS. XRD data show that the crystallinity of the catalyst support was unaffected by the hydrotreatment without any residues left, as the characteristic diffraction peaks were indicated for the crystalline phase of the support as 37.4, 39.8, 46.3, and 67.3°. In addition, the TGA experiments revealed that the carbon deposition on the spent catalyst was higher, as indicated by the higher weight loss (15.359%) compared to the fresh catalyst sample (11.43%). XPS analysis showed that the carbon deposition is more intense on the granular spent catalyst, as the intensity of the peaks is some 15 times greater than the peaks from the fresh catalyst. Also, compared to the observed peaks of the powder catalyst, less coke is formed. The band at 1624.05 cm-1 from the IR-RIS spectra was attributed to a shifted C=O band from the coke formation. The extension of these investigations using different catalysts to improve their characteristics and performance and to inhibit coke deposition will contribute to the incorporation of such processes in industry as well as the cost of fuels.

Experimental analysis on products distribution, characterization and mechanism of waste polypropylene (PP) and polyethylene terephthalate (PET) degradation in sub-/supercritical water

Supercritical water (SCW) treatment of plastics is a clean technology in the 'waste-to-energy' path. In this work, PP and PET plastics were processed by sub-/supercritical water. The results showed that temperature was the most important factor of the PP and PET degradation. The influence of factors on the degradation of plastics follows the following order: temperature > residence time > plastic/water ratio. These factors influenced the yield of gas products by promoting or inhibiting various reactions (such as reverse water gas shift reaction, methylation reaction, and Fischer-Tropsch synthesis reaction). Besides, the composition of liquid oil was also analyzed. The main composition of the liquid oil produced by PET was benzoic acid and acetaldehyde, which were generated from the decarboxylation of terephthalic acid (TPA) and dehydration reaction of ethylene glycol (EG). The liquid oil from PP was mainly long-chain olefins, long-chain alkanes, cycloalkanes, etc., which were formed by the interaction of various methyl, alkyl, hydroxyl, and other free radicals. This study could build fundamental theories of plastic mixture treatment.

Recent advancement on photocatalytic plastic upcycling

More than 8 billion tons of plastics have been generated since 1950. About 80% of these plastics have been dumped in landfills or went into natural environments, resulting in ever-worsening contamination. Among various strategies for waste plastics processing (e.g., incineration, mechanical recycling, thermochemical conversion and electrocatalytic/photocatalytic techniques), photocatalysis stands out as a cost-effective, environmentally benign and clean technique to upcycle plastic waste at ambient temperature and pressure using solar light. The mild reaction conditions for photocatalysis enable the highly selective conversion of plastic waste into targeted value-added chemicals/fuels. Here, we for the first time summarize the recent development of photocatalytic plastic upcycling based on the chemical composition of photocatalysts (e.g., metal oxides, metal sulfides, non-metals and composites). The pros and cons of various photocatalysts have been critically discussed and summarized. At last, the future challenges and opportunities in this area are presented in this review.

Marine plastics, circular economy, and artificial intelligence: A comprehensive review of challenges, solutions, and policies

Global plastic production is rapidly increasing, resulting in significant amounts of plastic entering the marine environment. This makes marine litter one of the most critical environmental concerns. Determining the effects of this waste on marine animals, particularly endangered organisms, and the health of the oceans is now one of the top environmental priorities. This article reviews the sources of plastic production, its entry into the oceans and the food chain, the potential threat to aquatic animals and humans, the challenges of plastic waste in the oceans, the existing laws and regulations in this field, and strategies. Using conceptual models, this study looks at a circular economy framework for energy recovery from ocean plastic wastes. It does this by drawing on debates about AI-based systems for smart management. In the last sections of the present research, a novel soft sensor is designed for the prediction of accumulated ocean plastic waste based on social development features and the application of machine learning computations. Plus, the best scenario of ocean plastic waste management with a concentration on both energy consumption and greenhouse gas emissions is discussed using USEPA-WARM modeling. Finally, a circular economy concept and ocean plastic waste management policies are modeled based on the strategies of different countries. We deal with green chemistry and the replacement of plastics derived from fossil sources.

Development of reusable Ni/γ-Al2O3 catalyst for catalytic hydrolysis of waste PET bottles into terephthalic acid

In order to efficiently recycle waste polyethylene terephthalate (PET) bottles, this study aimed to enhance the hydrolysis process to convert PET bottle into valuable terephthalic acid (TPA) by developing effective and reusable Ni/γ-Al2O3 catalysts. A series of Ni/γ-Al2O3 catalyst was prepared by the impregnation method with different Ni loadings (5-15 wt%) and was characterized by various techniques including XRD, SEM-EDX, and N2 adsorption-desorption. The prepared catalysts were employed in the catalytic hydrolysis of PET under varied influencing factors, namely reaction temperature (220-280 °C), reaction time (20-60 min), and Ni loading. The response surface methodology (RSM) was used to optimize the operating condition to produce the maximum TPA yield, and the optimal values were determined as follows: reaction temperature = 267.07 °C, reaction time = 48.54 min, and Ni loading = 12.90 wt%, giving the highest TPA yield of 97.06%. The R2, F-value, and P-value of the analysis of variance (ANOVA) were 0.9982, 424.96, and <0.0001, respectively, indicating a good fit of the model. The results from XRD and FTIR measurement of the produced TPA indicated the high purity and comparable chemical structures to the TPA standard. In addition, the 12.9Ni/Al catalyst exhibited high catalytic activity in repeated cycles of hydrolysis process of PET and could be regenerated by calcination to restore its catalytic activity. This finding could be a promising alternative for an effective TPA recovery from waste plastic bottles.

Pyrolysis Kinetic Behavior and Thermodynamic Analysis of PET Nonwoven Fabric

This research aims to maximize polyethylene terephthalate (PET) nonwoven fabric waste and make it as a new source for benzoic acid extraction using a pyrolysis process. The treatment was performed using a thermogravimetric analyzer (TGA) and released products were characterized using FTIR spectroscopy and gas chromatography-mass spectrometry (GC-MS). The pyrolysis kinetic and thermodynamic behavior of PET fabric was also studied and simulated using different linear and nonlinear models. The results show that the PET fabric is very rich in volatile matter (80 wt.%) and can completely degrade under 490 °C with a weight loss of 84%. Meanwhile, the generated vapor was rich in the carbonylic C=O functional group (FTIR), and the GC-MS analysis concluded that benzoic acid was the major compound with an abundance of 75% that was achieved at the lowest heating rate (5 °C/min). The linear kinetic results showed that PET samples had an activation energy in the ranges of 193-256 kJ/mol (linear models) and ~161 kJ/mol (nonlinear models). The thermodynamic parameters, including enthalpy, Gibbs free energy, and entropy, were estimated in the ranges of 149-250 kJ/mol, 153-232 kJ/mol, and 256-356 J/mol K, respectively. Accordingly, pyrolysis treatment can be used to extract benzoic acid from PET fabric waste with a 134% increase in the benzoic acid abundance that can be recovered from PET bottle plastic waste.

Circular Production, Designing, and Mechanical Testing of Polypropylene-Based Reinforced Composite Materials: Statistical Analysis for Potential Automotive and Nuclear Applications

The circularity of polymer waste is an emerging field of research in Europe. In the present research, the thermal, surface, mechanical, and tribological properties of polypropylene (PP)-based composite produced by injection molding were studied. The pure PP matrix was reinforced with 10, 30, and 40% wt. of pure cotton, synthetic polyester, and polyethylene terephthalate post-consumer fibers using a combination of direct extrusion and injection molding techniques. Results indicate that PP-PCPESF-10% wt. exhibits the highest value of tensile strength (29 MPa). However, the values of tensile and flexural strain were lowered with an increase in fiber content due to the presence of micro-defects. Similarly, the values of modulus of elasticity, flexural modulus, flexural strength, and impact energy were enhanced due to an increase in the amount of fiber. The PP-PCCF-40% wt. shows the highest values of flexural constant (2780 MPa) and strength (57 MPa). Additionally, the increase in fiber loadings is directly proportional to the creation of micro-defects, surface roughness, abrasive wear, coefficient of friction, and erosive wear. The lowest average absolute arithmetic surface roughness value (Ra) of PP and PP-PCCF, 10% wt., were 0.19 µm and 0.28 µm. The lowest abrasive wear value of 3.09 × 10-6 mm3/Nm was found for pure PP. The erosive wear value (35 mm3/kg) of PP-PCCF 40% wt. composite material was 2 to 17 times higher than all other composite materials. Finally, the single-step analysis of variance predicts reasonable results in terms of the p-values of each composite material for commercial applications.

A Review on Tetrabromobisphenol A: Human Biomonitoring, Toxicity, Detection and Treatment in the Environment

Tetrabromobisphenol A (TBBPA) is a known endocrine disruptor employed in a range of consumer products and has been predominantly found in different environments through industrial processes and in human samples. In this review, we aimed to summarize published scientific evidence on human biomonitoring, toxic effects and mode of action of TBBPA in humans. Interestingly, an overview of various pretreatment methods, emerging detection methods, and treatment methods was elucidated. Studies on exposure routes in humans, a combination of detection methods, adsorbent-based treatments and degradation of TBBPA are in the preliminary phase and have several limitations. Therefore, in-depth studies on these subjects should be considered to enhance the accurate body load of non-invasive matrix, external exposure levels, optimal design of combined detection techniques, and degrading technology of TBBPA. Overall, this review will improve the scientific comprehension of TBBPA in humans as well as the environment, and the breakthrough for treating waste products containing TBBPA.

A review of environmental friendly green composites: production methods, current progresses, and challenges

The growing concern about environmental damage and the inability to meet the demand for more versatile, environmentally friendly materials has sparked increasing interest in polymer composites derived from renewable and biodegradable plant-based materials, mainly from forests. These composites are mostly referred to as "green" and they can be widely employed in many industrial applications. Green composites are less harmful to the environment and could be potential substitutes for petroleum-based polymeric materials. It is helpful to limit usage of fossil oil assets by developing biopolymer matrices such as cellulose-reinforced biocomposites using renewable assets such as plant oils, carbohydrates, and proteins. This paper focuses on green composites processing utilizing a variety of naturally available resources, sustainable materials which are not detrimental to the environment, new scientific signs of progress in achieving green sustainable development, as well as nanotechnology and its environmental consequences. Additionally, the environmental impacts of different composite materials are examined in this paper, along with their production from eco-friendly materials. Moreover, the manufacturing aspects of green composites and some concerns related to their production are also discussed. The merits of green composite materials and valid reasons why they are a valuable substitute for the traditionally used composite materials are also covered.

Polysaccharides for Biodegradable Packaging Materials: Past, Present, and Future (Brief Review)

The ecological problems emerging due to accumulation of non-biodegradable plastics are becoming more and more urgent. This problem can be solved by the development of biodegradable materials which will replace the non-biodegradable ones. Among numerous approaches in this field, there is one proposing the use of polysaccharide-based materials. These polymers are biodegradable, non-toxic, and obtained from renewable resources. This review opens discussion about the application of polysaccharides for the creation of biodegradable packaging materials. There are numerous investigations developing new formulations using cross-linking of polymers, mixing with inorganic (metals, metal oxides, clays) and organic (dyes, essential oils, extracts) compounds. The main emphasis in the present work is made on development of the polymer blends consisting of cellulose, starch, chitin, chitosan, pectin, alginate, carrageenan with some synthetic polymers, polymers of natural origin, and essential oils.

A systematic review on plastic waste conversion for a circular economy: recent trends and emerging technologies

Our biosphere has been adversely affected by plastic waste pollution, especially non-biodegradables in landfills, which induces hazardous chemical leaching and toxic gas emissions on burning into the atmosphere.

Comparison of Carbon-Nanoparticle-Filled Poly(Butylene Succinate-co-Adipate) Nanocomposites for Electromagnetic Applications

Electrostatic dissipative (ESD), anti-static (AS), and electromagnetic interference (EMI) shielding materials are commonly based on commodity fossil-fuel-based plastics. This, in turn, contributes to ever-growing non-biodegradable plastic pollution. Graphene nanoplatelets (GN), multi-walled carbon nanotubes (MWCNT), nanostructured carbon black (NCB), and amorphous carbon black (CB) were utilized as nanofillers to prepare bio-based and biodegradable poly(butylene succinate-co-adipate) (PBSA) nanocomposites. Solvent-cast composites were prepared with 1.1 to 30.0 vol.% nanoparticle loading. The literature mainly focuses on relatively low loadings; therefore, for this research, filler loadings were increased up to 30 vol.% but the maximum loading for NCB and CB loadings only reached 17.4 vol.% due to a lack of dimensional stability at higher loadings. The composites were characterized using tensile testing, volumetric and surface conductivity measurements, thermal conductivity measurements, dielectric spectroscopy in the microwave region, and transmittance in the terahertz range. Tensile tests showed excellent carbon filler compatibility and enhanced tensile strength for loadings up to 5 vol.% (up to 20 vol.% for MWCNT). The highest thermal conductivity values were reached for the MWCNT filler, with the 30.0 vol.% filled composite reaching 0.756 W/mK (262% increase over PBSA). All fillers were able to produce composites that yielded volume conductivities above 10^-10 S/m. Composites with MWCNT, GN, and NCB inclusions above the percolation threshold are suitable for EMI applications in the microwave and THz frequency range.