Recent developments in the application of membrane separation technology and its challenges in oil-water separation: A review

Preparation of multifunctional PET membrane and its application in high-efficiency filtration and separation in complex environment

Nowadays, effluent treatment is a severe challenge mainly because of its complex composition, which includes oil, heavy metal ions, and dyes. Developing new intelligent membranes is one of the strategies to tackle these significant challenges in wastewater treatment. In this study, we fabricated asymmetric polyethylene glycol terephthalate (PET) membranes by grafting cross-linked poly (itaconic anhydride) (CL-PITA) nanoparticles onto the irradiated face. These nanoparticles were then functionalized with polyethyleneimine (PEI) and protonated with HCl to introduce numerous active electropositive amine groups. The fundamental purpose was to increase surface roughness, introduce numerous hydrophilic groups, and modify it to create a multi-functional PET membrane to separate complex environments. The promising results demonstrated that the protonated PET-g-ITA/DVB(10)-cat membrane exhibited excellent separation efficiencies (SE) for water/light oil, water/heavy oil and oil-in-water (O/W) emulsion. Compared to PET-g-ITA/DVB(0)-cat, it showed superior performance in SE for O/W emulsion and flux decay for water/light oil after 10 cycles. More interestingly, owing to numerous positively charged active amino groups and negativley charged carboxylate groups, the intelligent membrane exhibited a high removal rate of ca. 90 % for anionic dye (congo red) and heavy metals (Cu2+ and Co2+), showing great potential in complex water treatment environments.

Intelligent Devices Harnessing Underwater Superoleophobic and Underoil Superhydrophobic Quartz Sands for the Separation of Diverse Stratified and Emulsified Water-Oil Mixtures

To achieve the green, sustainable, and controllable recovery of oil-water resources and to address the limited functionality of single superwet materials in oil-water separation, this study reports a multifunctional oil-water separation strategy by compositing the underwater superoleophobic and underoil superhydrophobic materials (HS). The underwater superoleophobic quartz sands with an oil contact angle of 152.68° were prepared by adjusting the particle size. This material demonstrated a water flux of 4688 L m-2 h-1 and a low-density oil and water mixture separation efficiency of 98.6%, which remained above 97.9% over 50 cycles. It was effective in separating oil-in-water emulsions with a separation efficiency of >99%. For HS, quartz sands were modified with dodecyltrimethoxysilane. The optimized HS-4 exhibited superhydrophobic properties with a water contact angle of 157.06°. It achieved an oil flux of 5775 L m-2 h-1 and a water and dichloromethane mixture separation efficiency of 98.4%. Additionally, they exhibited significant potential in the separation of water-in-oil emulsions. Furthermore, by placing the underwater superoleophobic and underoil superhydrophobic units at the bottom of the filter, we achieved cyclic separation of high-density oil and water mixtures, low-density oil and water mixtures, water-in-oil emulsions, and oil-in-water emulsions. The separation efficiency consistently exceeded 96.5% over 10 cycles. In addition, the oil-water separation mechanism of underwater oleophobic and underoil hydrophobic materials was demonstrated by the relative concentration distribution of water and oil with molecular dynamics simulations. This intelligent oil-water separation method marks a significant advancement in the sustainable separation of diverse oil-water mixtures.

Ultra-high flux mesh membranes coated with tannic acid-ZIF-8@MXene composites for efficient oil-water separation

Oil/water separation has become a global concern due to the increasing discharge of multi-component harmful oily wastewater. Super wetting membranes have been shown to be an effective material for oil/water separation. Ultra-high flux stainless-steel meshes (SSM) with superhydrophilicity and underwater superoleophobicity were fabricated by tannic acid (TA) modified ZIF-8 nanoparticles (TZIF-8) and two-dimensional MXene materials for oil/water separation. The TZIF-8 increased the interlayer space of MXene, enhancing the flux permeation (69,093 L m-2h-1) and rejection of the composite membrane (TZIF-8@MXene/SSM). The TZIF-8@MXene/SSM membrane showed an underwater oil contact angle of 154.2°. The membrane maintained underwater superoleophobic after stability and durability tests, including various pH solutions, organic solvents, reusability, etc. In addition, the oil/water separation efficiency of TZIF-8@MXene/SSM membranes was higher than 99% after treatment in harsh conditions and recycling. The outstanding anti-fouling, stability, durability, and recyclability properties of TZIF-8@MXene/SSM membrane highlight the remarkable potential of membranes for complex oil/water separation process.

Recent advances in membrane technologies applied in oil-water separation

Effective treatment of oily wastewater, which is toxic and harmful and causes serious environmental pollution and health risks, has become an important research field. Membrane separation technology has emerged as a key area of investigation in oil-water separation research due to its high separation efficiency, low costs, and user-friendly operation. This review aims to report on the advances in the research of various types of separation membranes around emulsion permeance, separation efficiency, antifouling efficiency, and stimulus responsiveness. Meanwhile, the challenges encountered in oil-water separation membranes are examined, and potential research avenues are identified.

Robust and stable superhydrophilic MIL-101 (Cr)-coated copper mesh for highly efficient oil/water emulsion separation

In this study, dip coating method was investigated to prepare superhydrophilic MIL-101 (Cr)-coated copper mesh for highly efficient oil/water emulsion separation. To increase the surface area of synthesized MIL-101 (Cr), a purification procedure was developed to remove unreacted H2BDC crystals present in the channel of the initial MIL-101 (Cr) sample synthesized. After that, a dispersing solution of MIL-101 (Cr) was needed to coat on the copper mesh. Thermoplastic polyurethane (TPU) was used as a binder in this procedure. The prepared membranes of M1 (once coated mesh) to M6 (six times coated mesh) were performed to separate oil/water emulsion effectively. Contact angle tests showed the superhydrophilic/underwater superoleophobic wettability behavior of MIL-101 (Cr)-coated copper meshes. The wetting mechanism of the prepared membranes is mostly relevant to the surface functional groups of purified MIL-101 (Cr). Also, the roughness of the nanostructured coated membranes was improved because of the uniform coating of MIL-101 (Cr) which is integrated into hydrophilic TPU. Oil/water separation results showed that M2 (twice coated mesh) showed the maximum amount of water flux (83076 L m-2 h-1) in oil/water separation and M3 (three times coated mesh) had the best performance of oil/water emulsion with 99.99% separation efficiency.

MOF-Based Membranes for Remediated Application of Water Pollution

Membrane separation plays a crucial role in the current increasingly complex energy environment. Membranes prepared by metal-organic framework (MOF) materials usually possess unique advantages in common, such as uniform pore size, ultra-high porosity, enhanced selectivity and throughput, and excellent adsorption property, which have been contributed to the separation fields. In this comprehensive review, we summarize various designs and synthesized strategies of free-standing MOF and composite MOF-based membranes for water treatment. Special emphases are given not only on the effects of MOF on membrane performance, removal efficiencies, and elimination mechanisms, but also on the importance of MOF-based membranes for the applications of oily and micro-pollutant removal, adsorption, separation, and catalysis. The challenges and opportunities in the future for the industrial implementation of MOF-based membranes are also discussed.

Pharmaceutically active micropollutants: origin, hazards and removal

Pharmaceuticals, recognized for their life-saving potential, have emerged as a concerning class of micropollutants in the environment. Even at minute concentrations, chronic exposure poses a significant threat to ecosystems. Various pharmaceutically active micropollutants (PhAMP), including antibiotics, analgesics, and hormones, have been detected in underground waters, surface waters, seawater, sewage treatment plants, soils, and activated sludges due to the absence of standardized regulations on pharmaceutical discharge. Prolonged exposureof hospital waste and sewage treatment facilities is linked to the presence of antibiotic-resistant bacteria. Conventional water treatment methods prove ineffective, prompting the use of alternative techniques like photolysis, reverse osmosis, UV-degradation, bio-degradation, and nano-filtration. However, commercial implementation faces challenges such as incomplete removal, toxic sludge generation, high costs, and the need for skilled personnel. Research gaps include the need to comprehensively identify and understand various types of pharmaceutically active micropollutants, investigate their long-term ecological impact, develop more sensitive monitoring techniques, and explore integrated treatment approaches. Additionally, there is a gap in understanding the socio-economic implications of pharmaceutical pollution and the efficacy of public awareness campaigns. Future research should delve into alternative strategies like phagotherapy, vaccines, and natural substance substitutes to address the escalating threat of pharmaceutical pollution.

Superhydrophilic-superhydrophobic integrated system based on copper mesh for continuous and efficient oil-water separation

In petroleum, petrochemicals, metallurgy, and chemical industries, a significant volume of oily wastewater is unavoidably generated throughout the production processes. This not only harms the environment but also brings about diverse adverse effects on social and economic progress. In this study, copper mesh separation membranes exhibiting superhydrophobicity and superhydrophilicity/underwater superoleophobicity were fabricated through in situ oxidation, chemical vapor deposition, and other physical and chemical modification techniques. Moreover, copper meshes possessing contrasting wetting properties were incorporated into a system combining superhydrophilicity and superhydrophobicity enabling the continuous and efficient separation of mixed oil-water liquids. The separation efficiency of both the superhydrophobic and superhydrophilic membranes surpassed 99.0% and remained above 97.0% after 15 days of continuous use, showcasing the remarkable effectiveness and durability of the integrated system design. This research presents a straightforward and cost-effective design approach for the large-scale treatment of oily wastewater in industrial settings, which is expected to have extensive applications in practical production.

Sugarcane-based superhydrophilic and underwater superoleophobic membrane for efficient oil-in-water emulsions separation

The development of ecological, low cost, easy preparation, especially high performance materials for emulsions separation is of great importance due to the rise in pollution of oil-water emulsions from industrial production and domestic waste. Straws as agricultural wastes, including plenty of hydrophilic groups and multi-level pore structures, can be prepared as biomass membranes for oil-water emulsion separation. Herein, a novel super-hydrophilic sugarcane-based (SHS) membrane was prepared using a facile and eco-friendly method including chemical treatment and freeze-drying. The as-prepared SHS membrane has unique wettabilities due to the hydrophilic property of the internal cellulose and the micro-nano pores, including superhydrophilicity (water contact angle of 0°) and underwater superoleophobicity (underwater oil contact angles of over 150°). The SHS membrane has good durability and stability against ultraviolet (UV) irradiation, corrosion by acids and alkalis, mechanical abrasion and especially mould adhesion. Importantly, the SHS membrane can be used for separation of various oil-in-water emulsions, and exhibits excellent separation performances such as high separation efficiency (> 99 %) and good separation flux (above 891 L m-2 h-1 bar-1). The SHS membrane also exhibits excellent recyclability over 10 continuous separation cycles. Furthermore, the SHS membrane can be utilized to selectively absorb water from oils as a water absorbent material. Hence, SHS membrane is a promising and practical material for applications in treatment of wastewater containing oil-water emulsions.

Fully biobased hydrogel based on chitosan and tannic acid coated cotton fabric for underwater superoleophobicity and efficient oil/water separation

Underwater superoleophobic (UWSO) materials have garnered significant attention in separating oil/water mixtures. But, the majority of these materials are made from non-degradable and non-renewable raw materials, polluting the environment and wasting scarce resources while using them. Against this backdrop, this study aimed to fabricate an environmental-friendly UWSO textile using biobased materials. To achieve this, hydrogel consisting of chitosan (CS) and poly(tannic acid) (PTA) were formed and coated on cotton fabric (CTF) via dip-coating followed by oxidative polymerization. CS&PTA hydrogel endowed the CTF with a rough surface and high surface energy, leading to an UWSO CTF with an underwater oil contact angle as high as 166.84°. The CS&PTA/CTF had excellent separation capability toward various oil/water mixtures, showing separation efficiency above 99.84 % and water flux higher than 23, 999 L m-2 h-1. Moreover, CS&PTA/CTF possessed excellent mechanical and environmental stability with underwater superoleophobicity unchanged after sandpaper friction, ultrasonication, organic solvents, NaCl (m/v, 30 %) solution, and acid/base solution immersion, due to the strong interaction between the hydrogel and cotton fabric generated by the mussel-inspired adhesion owing to the presence of PTA. The fully biobased UWSO CTF exhibits great promising to be an alternative to traditional superwetting materials for separation of oil/water mixtures.

Modified polymer membranes for the removal of pharmaceutical active compounds in wastewater and its mechanism-A review

Membrane technology can play a suitable role in removing pharmaceutical active compounds since it requires low energy and simple operation. Even though membrane technology has progressed for wastewater applications nowadays, modifying membranes to achieve the strong desired membrane performance is still needed. Thus, this study overviews a comprehensive insight into the application of modified polymer membranes to remove pharmaceutical active compounds from wastewater. Biotoxicity of pharmaceutical active compounds is first prescribed to gain deep insight into how membranes can remove pharmaceutical active compounds from wastewater. Then, the behavior of the diffusion mechanism can be concisely determined using mass transfer factor model that represented by β and B with value up to 2.004 g h mg-1 and 1.833 mg g-1 for organic compounds including pharmaceutical active compounds. The model refers to the adsorption of solute to attach onto acceptor sites of the membrane surface, external mass transport of solute materials from the bulk liquid to the membrane surface, and internal mass transfer to diffuse a solute toward acceptor sites of the membrane surface with evidenced up to 0.999. Different pharmaceutical compounds have different solubility and relates to the membrane hydrophilicity properties and mechanisms. Ultimately, challenges and future recommendations have been presented to view the future need to enhance membrane performance regarding fouling mitigation and recovering compounds. Afterwards, the discussion of this study is projected to play a critical role in advance of better-quality membrane technologies for removing pharmaceutical active compounds from wastewater in an eco-friendly strategy and without damaging the ecosystem.

Ultraflat Graphene Oxide Membranes with Newton-Ring Prepared by Vortex Shear Field for Ion Sieving

The wrinkles on graphene oxide (GO) membranes have unique properties; however, they interfere with the mass transfer of interlayer channels, posing a major challenge in the development of wrinkle-free GO membranes with smooth channels. In this study, the wrinkles on GO were flattened using vortex shear to tightly stack them into ultraflat GO membranes with Newton's ring interference pattern, causing hydrolysis of the lipid bonds in the wrinkles and an increase in the number of oxygen-containing groups. With increasing flatness, the interlayer spacing of the GO membranes decreased, improving the stability of the interlayer structure, the flow resistance of water through the ultraflat interlayer decreased, and the water flux increased 3-fold. Importantly, the selectivity for K+/Mg2+ reached approximately 379.17 in a real salt lake. A novel concept is proposed for the development of new membrane preparation methods. Our findings provide insights into the use of vortex shearing to flatten GO.

Highly Permeable Sulfonated Polydopamine Integrated MXene Membranes for Efficient Surfactant-Stabilized Oil-in-Water Separation

MXene is an incredibly promising two-dimensional material with immense potential to serve as a high-performing separating or barrier layer to develop advanced membranes. Despite the significant progress made in MXene membranes, two major challenges still exist: (i) effectively stacking MXene nanosheets into defect-free membranes and (ii) the high fouling tendency of MXene-based membranes. To address these issues, we employed sulfonated polydopamine (SPD), which simultaneously serves as a binding agent to promote the compact assembling of Ti3C2Tx MXenes (MX) nanosheets and improves the antifouling properties of the resulting sulfonated polydopamine-functionalized MX (SPDMX) membranes. The SPDMX membrane was tested for challenging surfactant-stabilized oil-in-water separation with an impressive efficiency of 98%. Moreover, an ultrahigh permeability of 1620 LMH/bar was also achieved. The sulfonation of PD helps in improving the antifouling characteristics of SPDMX by developing a strong hydration layer and enhancing the oleophobicity of the membrane. The underwater SPDMX membrane appeared superoleophobic with an oil contact angle of 153°, whereas the ceramic membrane exhibited an oil contact angle of 137°. The SPDMX membranes showed an improved flux recovery (31%) compared to the nonsulfonated counterpart. This work highlights the appropriate functionalization of MXene as a promising approach to developing MXene membranes with high permeation flux and better antifouling characteristics for oily wastewater treatment.

Durably dual superlyophobic cationic guar gum‑calcium complex decorated cellulose fabrics for on-demand oil/water separation

The removal to oils from water has become a global issue because of the growing of wastewater discharge and unceasing appearance of oil leaks. Herein, a kind of durably dual superlyophobic (superhydrophobic under oil and superoleophobic under water) cotton fabric (CF) was fabricated via simple assembly route that introduced guar hydroxypropyltrimonium chloride‑calcium (GHTC-Ca) chelate compound on the fabric surface. The coated CF exhibits good resistance to mechanical abrasion, corrosive aqueous solution, high temperature, and organic solvent immersion. Furthermore, due to prewetting-caused superoleophobicity underwater and superhydrophobicity underoil, the as-prepared CF can selectively separate both heavy oils and light oils in water under extremely harsh conditions with separation efficiencies as high as 98.7 % and 98.4 %, respectively. More importantly, the as-prepared fabrics are able to remove dispersed oil droplets from oil-in-water emulsions and water droplets from water-in-oil emulsions with separation efficiency of over 89 % and 91.4 %, respectively. Hence, this prominent separation performance suggests a good application prospect of GHTC-Ca functionalized CF in oily water purification.

Green Synthesis of a Carbon Quantum Dots-Based Superhydrophobic Membrane for Efficient Oil/Water Separation

The efficient separation of oil and water is a significant challenge worldwide due to the increasing frequency of industrial oily wastewater. Previous work by our group utilizes biological metal-organic framework-based superhydrophobic (S.P) textile fabric for oil/water separation. However, this system is limited due to the low mechanical stability, so there is a need for producing a more robust S.P membrane for oil/water separation. In this study, we report on the synthesis of carbon quantum dots (CQD) from banana leaves via a hydrothermal process and their application in producing a robust S.P coating on textile fabric for oil/water separation. The CQDs were characterized using various techniques including TEM, XRD, absorbance spectroscopy, and the BET method. The TEM images showed that the CQDs were circular in shape with a size of 4.4 nm, while the XRD micrograph indicated that the CQDs were crystalline in nature. The UV-vis graph showed a peak at a wavelength of 278 nm, suggesting strong absorption in the ultraviolet region. The BET-specific surface area of the prepared CQDs is 845 m2/g, with a pore volume of 0.33 cm3/g, and a mean pore diameter of 1.62 nm. We examined the surface wettability, morphology, composition, oil absorption capacity, oil/water separation performance, flux rate, chemical stability, and mechanical stability of the S.P membrane. Our findings indicate that the developed CQD-based S.P membrane possesses excellent S.P properties, displaying high water contact angles of 163° and low water sliding angles of 1°. The membrane demonstrated superior oil absorption capacity, separation efficiency, and flux rate towards three different oils-petroleum ether, n-hexane, and silicone oil. Petroleum ether has the highest separation efficiency (99.5%), and flux rate (13,500 L m-2 h-1), while silicone oil has the lowest. However, silicone oil has the highest absorption capacity (218.9 g/g) and petroleum ether has the lowest (194.8 g/g). For the absorption capacity and separation efficiency, a one-way ANOVA test was conducted. The statistical analyses revealed significant differences in absorption capacity and separation efficiency for the three oils, highlighting the efficacy of the superhydrophobic membrane for tailored oil/water separation. Additionally, the S.P membrane exhibited good mechanical (the membrane maintains its superhydrophobicity until an abrasion length of 850 cm) and chemical stability (the membrane maintains its superhydrophobicity in pH range 1-13), withstanding abrasion and immersion in solutions of varying pH values. The CQD-based S.P membrane shows great potential as a promising material for oil/water separation applications, with excellent performance and stability under various environmental conditions.

Dynamics of Droplet Coalescence on Hydrophobic Fibers in Oil: Morphology and Liquid Bridge Evolution

Although droplet self-jumping on hydrophobic fibers is a well-known phenomenon, the influence of viscous bulk fluids on this process is still not fully understood. In this work, two water droplets' coalescence on a single stainless-steel fiber in oil was investigated experimentally. Results showed that lowering the bulk fluid viscosity and increasing the oil-water interfacial tension promoted droplet deformation, reducing the coalescence time of each stage. While the total coalescence time was more influenced by the viscosity and under-oil contact angle than the bulk fluid density. For water droplets coalescing on hydrophobic fibers in oils, the expansion of the liquid bridge can be affected by the bulk fluid, but the expansion dynamics exhibited similar behavior. The drops begin their coalescence in an inertially limited viscous regime and transition to an inertia regime. Larger droplets did accelerate the expansion of the liquid bridge but had no obvious influence on the number of coalescence stages and coalescence time. This study can provide a more profound understanding of the mechanisms underlying the behavior of water droplet coalescence on hydrophobic surfaces in oil.