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Alharbi NM, Osman RB. Trueness of multichromatic versus monochromatic veneers printed using tilted stereolithography technology at different build angles? An in vitro study. J Dent 2025; 156:105702. [PMID: 40122369 DOI: 10.1016/j.jdent.2025.105702] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/21/2025] [Revised: 03/11/2025] [Accepted: 03/18/2025] [Indexed: 03/25/2025] Open
Abstract
OBJECTIVES To evaluate the influence of shade (monochromatic vs multichromatic) and build angle on the trueness of veneers printed using tilted stereolithography technology (TSLA). METHODS A maxillary central incisor typodont tooth model was prepared to receive a butt-joint full veneer with 0.3 mm labial and 2 mm incisal reduction. The preparation was digitized using laboratory scanner (T310; Medit) to design the veneer restoration. Sixty veneers were fabricated using Tilting Stereolithography (TSLA) 3D-printing technique (Dfab; DWS). Thirty veneers were printed in monochromatic shade (N = 30) (IrixMax monochromatic A2; DWS) and thirty veneers in multichromatic shade (N = 30) (A1-A3.5) using hybrid resin-ceramic material (IrixMax Photoshade A1-A3.5; DWS). In each group, three subgroups were defined based on the build angle (N = 10): 90°, 75° and 45° angles. Trueness was evaluated quantitatively and qualitatively using metrology software (Geomagic Control v2020; 3DSystems). Two-way Analysis of Variance (ANOVA) test with Tukey post hoc test for multiple comparisons were used to detect the differences in root mean square estimate (RMSE) between the test groups (α =0.05). RESULTS Two-way ANOVA revealed a statistically significant interaction between different build angles and material shade on RMSE in butt-joint veneer preparation design (P = .001). Multichromatic shade showed significantly higher RMSE values when printed at 45° (P=.010) compared to monochromatic one. CONCLUSIONS Build angle and material shade have an influence on the trueness of veneers printed using TSLA technique. 45° build angle with multichromatic shade material resulted in the highest RMSE deviation values. Therefore, clinicians should be cautious with the selected print angle when printing a multichromatic resin-based veneers. STATEMENT OF CLINICAL RELEVANCE Advances in material science and 3D-printers resulted in the introduction of a chairside TSLA 3D-printer that can be used for the fabrication of multichromatic, resin-based veneer restorations. Both build angle and material shade influence the dimensional accuracy of TSLA printed veneer restorations. To print highly accurate multichromatic restorations and increase the number of printed parts per print cycle, 45° build angle should be avoided.
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Affiliation(s)
- Nawal M Alharbi
- Associate Professor at Department of Prosthetic Dental Sciences, College of Dentistry, King Saud University, Riyadh, Saudi Arabia.
| | - Reham B Osman
- Professor at Prosthodontics Department, Faculty of Dentistry, Cairo University, Egypt
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Mudhaffer S, Haider J, Silikas N, Satterthwaite J. Edge strength of definitive 3D-printed restorative resin materials. Dent Mater 2025:S0109-5641(25)00608-6. [PMID: 40253237 DOI: 10.1016/j.dental.2025.04.005] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/09/2024] [Revised: 03/26/2025] [Accepted: 04/15/2025] [Indexed: 04/21/2025]
Abstract
STATEMENT OF THE PROBLEM With the advent of digital technology in dentistry, manual methods for creating dental restorations are being replaced by digital CAD/CAM processes involving three-dimensional (3D) printing and milling. Marginal degradation and chipping are common issues, yet the literature on the edge strength of 3D-printed restorative materials remains limited. Uncertainties remain regarding the impact of print orientation on edge strength, necessitating further investigation to ensure clinical efficacy. PURPOSE The purpose of this study was to evaluate the influence of print orientation on the edge strength of 3D-printed dental restorative resins indicated for definitive and interim use and compare them with milled materials. MATERIALS AND METHODS Specimens (14 ×14 ×2 mm) were additively manufactured in three orientations (0, 45, and 90 degrees) using five 3D printed resins: VarseoSmile Crownplus (VCP), Crowntec (CT), Nextdent C&B MFH (ND), Dima C&B temp (DT), and GC temp print (GC). A DLP 3D printer (ASIGA MAX UV) was used, with post-processing parameters set according to manufacturer recommendations. Edge strength was measured at 0.5 mm and 1 mm distance from the edge using a CK 10 testing machine. Specimens were tested in dry conditions (0.5 mm) and after 48 hours of storage in artificial saliva at 37°C (0.5 mm and 1 mm). Failure modes were analysed visually and using optical and scanning electron microscopy. Filler content was assessed using the Ash method, and statistical analysis was conducted using ANOVA. Pearson correlation was used to assess the relationship between filler weight and edge strength. RESULTS Due to severe deformation before chipping under load at both distances, data for the 3D-printed and milled interim materials were excluded. The 90-degree printing orientation of definitive materials demonstrated significantly higher edge strength after 48 hours in artificial saliva compared to the 0- and 45-degree orientations (P < 0.001). Significant differences were observed between the 3D printed and milled materials at 0.5 (P < 0.001) mm but not at 1 mm (P ≥ 0.804). Failure modes were predominantly surface indentation without visible cracking (58 %), followed by surface indentation with visible cracking (17 %), edge chipping (0.2 %), and specimen fracture (13 %). A non-significant negative correlation was observed between filler weight and edge strength (r = 0.161, P < 0.680). CONCLUSIONS Based on the current findings, 3D printing definitive resin materials at a 90-degree orientation provided increased edge strength. 3D-printed materials can better resist crack propagation compared to milled composites. CLINICAL IMPLICATIONS Optimizing the print orientation to 90-degree can improve the edge strength of definitive 3D printed materials.
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Affiliation(s)
- Shaymaa Mudhaffer
- Division of Dentistry, School of Medical Sciences, University of Manchester, Manchester, UK; Substitutive Dental Sciences, Faculty of Dentistry, Taibah University, Madinah, Saudi Arabia.
| | - Julfikar Haider
- Division of Dentistry, School of Medical Sciences, University of Manchester, Manchester, UK; Department of Engineering, Manchester Metropolitan University, Manchester, UK
| | - Nick Silikas
- Division of Dentistry, School of Medical Sciences, University of Manchester, Manchester, UK
| | - Julian Satterthwaite
- Division of Dentistry, School of Medical Sciences, University of Manchester, Manchester, UK
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Pérez MM, Espinar C, Pecho OE, Tejada-Casado M, Della Bona A. Effect of aging on optical behavior and color of 3D printing resin-based dental restorative materials. J Dent 2025; 157:105734. [PMID: 40216073 DOI: 10.1016/j.jdent.2025.105734] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/04/2025] [Revised: 04/02/2025] [Accepted: 04/04/2025] [Indexed: 04/20/2025] Open
Abstract
OBJECTIVES To evaluate the influence of aging on color and optical properties of 3D printing resin-based dental restorative materials. METHODS Four 3D printing resin-based dental restorative materials (DFT- Detax Freeprint Temp; FT- Formlabs Temporary CB; FP- Formlabs Permanent Crown; and GCT- GC TempPrint) were evaluated. The structures were printed using digital light processing (DLP) (DFT and GCT groups) and stereolithography (SLA) (FT and FP groups) technologies. Samples (10 × 10 × 1 mm; n = 3) were printed in light (L) and medium (M) shades and at 0° and 90° and then polished to a thickness of 1.00 ± 0.01 mm with silicon carbide (SiC) sandpapers under water cooling. Artificial aging followed the ISO 4892-2 standard. 1) Color differences were evaluated using CIEDE2000 and perceptibility and acceptability thresholds (PT00 and AT00), 2) spectral reflectance (R%) and transmittance (T%) were measured and scattering (S) and absorption (K) coefficients, light reflectivity (RI), infinite optical thickness (X∞) pre- and post-aging were calculated using Kubelka-Munk method and Root Mean Square Error (RMSE) and Goodness of Fit (GFC) were used as performance optical behavior. RESULTS 1) All 3D-printed dental resins evaluated, irrespectively of the printed angles, showed mean ΔE00 values above AT00 (.ΔE00>1.8), and FT-M and FP-M showed the least color changes among the evaluated materials, 2) GFC<0.999 and RMSE >2 % values were found between pre and post aging for R%, T%, S, K, RI and X∞ properties. CONCLUSIONS This study showed poor spectral match and comparative spectral values of R%, T%, S, K, RI and X∞ between after and before aging, resulting in unacceptable color changes. Printing orientation does not influence the change of the optical behavior of the evaluated materials after aging. CLINICAL SIGNIFICANCE Aging causes significant changes on the spectral optical behavior for the 3D-printed resin-based restorative materials studied, resulting in clinically unacceptable color changes.
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Affiliation(s)
- María M Pérez
- Department of Optics, Faculty of Science, Campus Fuente Nueva, Edificio Mecenas, s/n. University of Granada, 18071, Granada, Spain
| | - Cristina Espinar
- Department of Stomatology, School of Dentistry, Colegio Máximo, Campus de Cartuja, s/n. University of Granada, 18071, Granada, Spain
| | - Oscar E Pecho
- Department of Stomatology, School of Dentistry, Colegio Máximo, Campus de Cartuja, s/n. University of Granada, 18071, Granada, Spain
| | - Maria Tejada-Casado
- Department of Optics, Faculty of Science, Campus Fuente Nueva, Edificio Mecenas, s/n. University of Granada, 18071, Granada, Spain
| | - Alvaro Della Bona
- Post-graduate Program in Dentistry, School of Dentistry, University of Passo Fundo, Passo Fundo, RS, Brazil.
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Alghauli MA, Almutairi S, Almuzaini S, Aljohani R, Aljohani W, Alqutaibi AY. Properties and Behavior of Additively Manufactured Provisional Fixed Dental Prostheses: A Systematic Review on 3D Printing Orientations Relative to Applied Materials and Postprocessing. J ESTHET RESTOR DENT 2025. [PMID: 39972947 DOI: 10.1111/jerd.13435] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/15/2024] [Revised: 01/24/2025] [Accepted: 01/30/2025] [Indexed: 02/21/2025]
Abstract
OBJECTIVES This systematic review aimed to assess the influence of printing orientations alone and with other parameters, such as applied material and postprocessing, on the physical-mechanical properties and mechanical behavior of provisional fixed dental prostheses (FDPs). MATERIALS AND METHODS A comprehensive search of websites such as PubMed, Scopus, Web of Science, and Cochrane was conducted in July 2024. Adhering to PRISMA 2020 guidelines, the studies that investigated the impact of printing orientations on the physical and mechanical properties were included in this review. The modified CONSORT statement was utilized for the risk of bias assessment. A total of 24 records were included; the main build-up angles were horizontal, oblique, and vertical (0°, 45°, and 90°), and other angles such as 30° and 150° were also reported. The data focused on the impact of orientation on 3D-printed products from different materials, applying various postcuring times and artificial aging. Horizontally printed specimens exhibited significantly superior mechanical properties and behavior compared with other angles, while vertically printed specimens displayed the lowest results. Additionally, the material type, amount, and type of fillers and postcuring had the most substantial impacts; zirconia fillers showed more enhanced strength compared to silica fillers, and the mechanical behavior was enhanced with postcuring time of up to 120 min. Optical properties were more related to the materials and technology applied than to printing directions. Polishing of the products enhances surface quality and removes differences from various orientations. Resin specimens exhibited a high susceptibility to staining, irrespective of printing orientation. Furthermore, aging significantly influenced the mechanical properties, gloss, and surface quality of the specimens. CONCLUSIONS To achieve high-quality provisional FDPs, it is essential to select a horizontal orientation. Careful selection of materials is necessary, as well as adherence to optimal printing parameters. 3D-printed resin may not yet be suitable for permanent rehabilitation; however, it is appropriate for short- and long-term temporization. CLINICAL SIGNIFICANCE The production of dental parts is shifting to additive manufacturing; it is crucial to understand the impact of various parameters on the physical and mechanical behavior of dental parts, particularly provisional restorations, to ensure their durable clinical service.
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Affiliation(s)
| | - Shahad Almutairi
- College of Dentistry, Taibah University, Al-Madinah, Saudi Arabia
| | - Sarah Almuzaini
- College of Dentistry, Imam Abdulrahman Bin Faisal University, Dammam, Saudi Arabia
| | - Rola Aljohani
- College of Dentistry, Taibah University, Al-Madinah, Saudi Arabia
| | - Waad Aljohani
- College of Dentistry, Taibah University, Al-Madinah, Saudi Arabia
| | - Ahmed Yaseen Alqutaibi
- Department of Prosthodontics, Faculty of Dentistry, Ibb University, Ibb, Yemen
- Substitutive Dental Sciences Department (Prosthodontics), College of Dentistry, Taibah University, Al-Madinah, Saudi Arabia
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Daghrery A, Vinothkumar TS, Majrashi H, Faqihi G, Gofshi R, Almasoudi S, Madkhali R, Lam WYH, Lunkad H, Chourasia H, Chaurasia A. Dimensional accuracy of additive and subtractive manufactured ceramic-reinforced hybrid composite inlays: a CBCT-based in vitro study. Sci Rep 2025; 15:6048. [PMID: 39972095 PMCID: PMC11840043 DOI: 10.1038/s41598-025-90611-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/25/2024] [Accepted: 02/14/2025] [Indexed: 02/21/2025] Open
Abstract
The dimensional accuracy of digitally processed inlays is often questioned because of inherent manufacturing inconsistencies associated with computer-aided design and manufacturing (CAD/CAM). This study aimed to compare the absolute marginal discrepancy (AMD), marginal gap (MG), internal gap (IG), and overall discrepancy (OD) of three-dimensional (3D) printed, milled and conventional inlays. Forty resin dies were 3D-printed from a class II mesiococclusodistal preparation on a typodont and randomly distributed into four groups of 10 each. Optical impressions were taken for three groups to fabricate CAD/CAM inlays: Group PVC, 3D printed VarseoSmile Crownplus; Group PVT, 3D printed VarseoSmile TriniQ; and Group MVE, milled using Vita Enamic. For Group CGP (control), CGP was conventionally fabricated using Gradia Plus. These inlays were stabilized on dies and subjected to cone‒beam computed tomography to measure discrepancies in mesiodistal and buccolingual sectional images. All the discrepancies differed significantly among the groups (one-way ANOVA, P > 0.05). The mean OD was significantly greater in the MVE than in the PVT and CGP; the mean AMD and MG were significantly greater in the PVC than in the PVT (Tukey test, P > 0.05). Compared with the other groups, the 3D-printed inlays, especially the VarseoSmile TriniQ, presented a closer marginal and internal fit.
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Affiliation(s)
- Arwa Daghrery
- Department of Restorative Dental Sciences, Division of Operative Dentistry, College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia.
| | - Thilla Sekar Vinothkumar
- Department of Restorative Dental Sciences, Division of Operative Dentistry, College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia
| | - Hissah Majrashi
- College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia
| | - Ghadah Faqihi
- College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia
| | - Rahaf Gofshi
- College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia
| | - Shroog Almasoudi
- College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia
| | - Rehaf Madkhali
- College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia
| | - Walter Yu Hang Lam
- Faculty of Dentistry, the University of Hong Kong, Hong Kong Special Administrative Region, Hong Kong, China.
| | - Honey Lunkad
- Department of Prosthetic Dental Sciences, College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia
| | - Hemant Chourasia
- Department of Restorative Dental Sciences, Division of Endodontics, College of Dentistry, Jazan University, Jazan, 45142, Saudi Arabia
| | - Akhilanand Chaurasia
- Department of Oral Medicine and Radiology, Faculty of Dental Sciences, King George's Medical University, Lucknow, India
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Yüceer ÖM, Kaynak Öztürk E, Çiçek ES, Aktaş N, Bankoğlu Güngör M. Three-Dimensional-Printed Photopolymer Resin Materials: A Narrative Review on Their Production Techniques and Applications in Dentistry. Polymers (Basel) 2025; 17:316. [PMID: 39940517 PMCID: PMC11819923 DOI: 10.3390/polym17030316] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/05/2025] [Revised: 01/20/2025] [Accepted: 01/21/2025] [Indexed: 02/16/2025] Open
Abstract
Additive manufacturing (3D printing) has transformed dentistry by providing solutions with high precision and accuracy achieved through digital workflows, which facilitate the creation of intricate and personalized structures. Additionally, 3D printing promotes cost efficiency by reducing material waste and errors while enabling on-demand production, minimizing the need for extensive inventories. Recent advancements in 3D-printed resin materials have enhanced their clinical applications by improving mechanical strength, biocompatibility, esthetics, and durability. These innovations have facilitated the fabrication of complex and patient-specific structures, such as dental prostheses, surgical guides, and orthodontic appliances, while significantly reducing production time and material waste. Ongoing research and innovation are expected to strengthen resin properties, including strength, translucency, and durability, broadening their clinical applications. The ongoing evolution of 3D printing technology is poised to play a critical role in driving personalized treatments, streamlining clinical workflows, and shaping the future of dental care. This narrative review comprehensively examines the production techniques and clinical applications of 3D-printed photopolymer resins across various dental specialties, including prosthodontics, orthodontics, pediatric dentistry, maxillofacial surgery, periodontology, endodontics, and conservative dentistry. Additionally, the review provides insight into the transformative impact of these technologies on patient care, highlights existing challenges, and suggests future directions for advancing resin properties and their integration into routine dental practice.
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Affiliation(s)
- Özge Mine Yüceer
- Department of Prosthodontics, Faculty of Dentistry, Gazi University, Ankara 06490, Türkiye; (Ö.M.Y.); (E.K.Ö.); (E.S.Ç.)
| | - Esra Kaynak Öztürk
- Department of Prosthodontics, Faculty of Dentistry, Gazi University, Ankara 06490, Türkiye; (Ö.M.Y.); (E.K.Ö.); (E.S.Ç.)
| | - Elif Su Çiçek
- Department of Prosthodontics, Faculty of Dentistry, Gazi University, Ankara 06490, Türkiye; (Ö.M.Y.); (E.K.Ö.); (E.S.Ç.)
| | - Nagehan Aktaş
- Department of Pediatric Dentistry, Faculty of Dentistry, Gazi University, Ankara 06490, Türkiye;
| | - Merve Bankoğlu Güngör
- Department of Prosthodontics, Faculty of Dentistry, Gazi University, Ankara 06490, Türkiye; (Ö.M.Y.); (E.K.Ö.); (E.S.Ç.)
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Wang S, Dai J, Xu S, Li P, Fouda AM, Yilmaz B, Alhotan A. Surface characteristics, cytotoxicity, and microbial adhesion of 3D-printed hybrid resin-ceramic materials for definitive restoration. J Dent 2025; 152:105436. [PMID: 39488296 DOI: 10.1016/j.jdent.2024.105436] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/16/2024] [Revised: 10/23/2024] [Accepted: 10/24/2024] [Indexed: 11/04/2024] Open
Abstract
OBJECTIVE This study investigated the surface properties, cytotoxicity, and microbial adhesion of 3D-printed specimens made from hybrid resin-ceramic materials intended for use in definitive crowns. METHODS Disc-shaped specimens were 3D-printed using six different hybrid resin-ceramic materials recommended for definitive restorations: Crowntec (CT), VarseoSmile Crown Plus (VS), Tera Harz TC-80DP Graphy (TH), C&B Permanent ODS (CB), Formlabs Permanent Crown (FP), and HeyGears (HG). Surface topography, surface roughness, and water contact angle values were measured for each material (n = 6). Cytotoxicity was assessed using direct contact and extract tests on human gingival fibroblasts (n = 4). Additionally, the adhesion of mixed oral bacteria to the surfaces of the specimens was evaluated by counting colony-forming units (CFUs) after a 2-hour incubation period (n = 6). RESULTS The TH group exhibited significantly lower surface roughness (Ra: 0.28 ± 0.13 μm) compared to the other materials (CT: 1.87 ± 0.34 μm; VS: 1.13 ± 0.09 μm; CB: 2.91 ± 0.27 μm; FP: 2.50 ± 0.08 μm; HG: 1.50 ± 0.55 μm). The VS group had the highest water contact angle (129.5 ± 1.1°), indicating greater hydrophobicity, in contrast to the other groups (CT: 72.6 ± 2.1°; TH: 75.0 ± 0.3°; CB: 69.1 ± 0.2°; FP: 93.0 ± 1.6°; HG: 77.7 ± 0.3°). Cytotoxicity testing showed no harmful effects, as relative cell viability exceeded 70 %, and lactate dehydrogenase (LDH) release remained below 30 % for all materials. The TH specimens also demonstrated the lowest bacterial adhesion. CONCLUSIONS The surface characteristics of the tested resin-ceramic materials varied significantly, with TH showing the smoothest surface and the least bacterial adhesion. All materials were found to be non-toxic. Therefore, TH material has the potential to provide definitive restorations with less microbial adhesion. CLINICAL SIGNIFICANCE The type of resin-ceramic material significantly affects the surface properties of 3D-printed specimens. These findings are crucial for selecting the appropriate resin-ceramic material for definitive restorations.
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Affiliation(s)
- Suya Wang
- Center of Oral Implantology, Stomatological Hospital, School of Stomatology, Southern Medical University, S366 Jiangnan Boulevard, Guangzhou 510280, China
| | - Jingtao Dai
- Department of Orthodontics, Stomatological Hospital, School of Stomatology, Southern Medical University, S366 Jiangnan Boulevard, Guangzhou 510280, China.
| | - Shulan Xu
- Center of Oral Implantology, Stomatological Hospital, School of Stomatology, Southern Medical University, S366 Jiangnan Boulevard, Guangzhou 510280, China
| | - Ping Li
- Department of Prosthodontics, School and Hospital of Stomatology, Guangdong Engineering Research Center of Oral Restoration and Reconstruction & Guangzhou Key Laboratory of Basic and Applied Research of Oral Regenerative Medicine, Guangzhou Medical University, Guangzhou, PR China
| | - Ahmed Mahmoud Fouda
- Department of Oral Technology, Medical Faculty, University Hospital Bonn, 53111, Bonn, North Rhine-Westphalia, Germany; Department of Fixed Prosthodontics, Suez Canal University, Ismailia, Egypt
| | - Burak Yilmaz
- Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, Bern, Switzerland
| | - Abdulaziz Alhotan
- Department of Dental Health, College of Applied Medical Sciences, King Saud University, P.O. Box 10219, Riyadh 12372, Saudi Arabia
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Kaushik A, Garg RK, Saini RS, Bennardo F, Heboyan A. Evaluating the effect of printing parameters on the performance of resin occlusal splints for a sustainable dentistry. J Appl Biomater Funct Mater 2025; 23:22808000251333700. [PMID: 40269656 DOI: 10.1177/22808000251333700] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/25/2025] Open
Abstract
Bruxism affects millions worldwide, leading to dental damage like worn teeth and tooth loss. Resin 3D printing presents a promising method for creating intricate, comfortable, and durable occlusal splints. This study examines how printing parameters-layer thickness, orientation angle, and curing time-affect the mechanical (compressive strength, wear rate, impact strength) and physical (water sorption, surface roughness, dimensional accuracy) properties of occlusal splints made from a methacrylate-based resin. A total of 120 specimens were produced according to American Society for Testing and Materials (ASTM) standards using different parametric combinations. The response surface methodology (RSM) was applied to optimize key parameters. The optimum printing parameters for compressive strength include a layer height of 16.5 mm, curing time of 93.6 min, an orientation angle of 12.8º, yielding a compressive strength of 9.05 MPa, wear rate of 159 mm3/min, and impact strength of 71.58 J/m. Similarly, the optimum results for minimum surface roughness (8.013 microns), maximum dimensional accuracy (97.67 and minimum water sorption (0.386%) are achieved at a layer thickness of 16 mm, curing time of 93 min, and orientation angle of 12º. Results show that optimizing resin 3D printing parameters for occlusal splints significantly reduces production costs, particularly in regions with limited access to dental care, while promoting sustainable dental solutions by minimizing the environmental impact of traditional manufacturing methods and enhancing the efficiency of splint production.
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Affiliation(s)
- Ashish Kaushik
- Department of Mechanical Engineering, Deenbandhu Chhotu Ram University of Science and Technology, Murthal, Sonipat, Haryana, India
| | - Ramesh Kumar Garg
- Department of Mechanical Engineering, Deenbandhu Chhotu Ram University of Science and Technology, Murthal, Sonipat, Haryana, India
| | - Ravinder S Saini
- Allied Dental Health Sciences, College of Applied Medical Science, King Khalid University, Abha, Saudi Arabia
| | - Francesco Bennardo
- Department of Health Sciences, School of Dentistry, Magna Graecia University of Catanzaro, Italy
| | - Artak Heboyan
- Department of Prosthodontics, Faculty of Stomatology, Yerevan State Medical University after Mkhitar Heratsi, Armenia
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Tichá D, Tomášik J, Oravcová Ľ, Thurzo A. Three-Dimensionally-Printed Polymer and Composite Materials for Dental Applications with Focus on Orthodontics. Polymers (Basel) 2024; 16:3151. [PMID: 39599241 PMCID: PMC11598508 DOI: 10.3390/polym16223151] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/21/2024] [Revised: 11/08/2024] [Accepted: 11/09/2024] [Indexed: 11/29/2024] Open
Abstract
Three-dimensional printing has transformed dentistry by enabling the production of customized dental restorations, aligners, surgical guides, and implants. A variety of polymers and composites are used, each with distinct properties. This review explores materials used in 3D printing for dental applications, focusing on trends identified through a literature search in PubMed, Scopus, and the Web of Science. The most studied areas include 3D-printed crowns, bridges, removable prostheses, surgical guides, and aligners. The development of new materials is still ongoing and also holds great promise in terms of environmentally friendly technologies. Modern manufacturing technologies have a promising future in all areas of dentistry: prosthetics, periodontology, dental and oral surgery, implantology, orthodontics, and regenerative dentistry. However, further studies are needed to safely introduce the latest materials, such as nanodiamond-reinforced PMMA, PLA reinforced with nanohydroxyapatite or magnesium, PLGA composites with tricalcium phosphate and magnesium, and PEEK reinforced with hydroxyapatite or titanium into clinical practice.
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Affiliation(s)
- Daniela Tichá
- Department of Orthodontics, Regenerative and Forensic Dentistry, Faculty of Medicine, Comenius University in Bratislava, 81102 Bratislava, Slovakia; (J.T.); (Ľ.O.)
| | | | | | - Andrej Thurzo
- Department of Orthodontics, Regenerative and Forensic Dentistry, Faculty of Medicine, Comenius University in Bratislava, 81102 Bratislava, Slovakia; (J.T.); (Ľ.O.)
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Doumit M, Beuer F, Böse MWH, Nicic R, Hey J, Prause E. The colour stability of 3D-printed, non-invasive restorations after 24 months in vivo - esthetically pleasing or not? J Dent 2024; 150:105391. [PMID: 39369881 DOI: 10.1016/j.jdent.2024.105391] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/09/2024] [Revised: 10/01/2024] [Accepted: 10/03/2024] [Indexed: 10/08/2024] Open
Abstract
OBJECTIVES The aim of the present prospective study was to evaluate the colour stability of 3D-printed non-invasive restorations after 24 months in vivo. METHODS The study included 29 patients, who received 3D-printed restorations made of a computer-aided design (CAD) / computer aided-manufacturing (CAM) hybrid material (n = 354). Restoration colour of 190 restorations was measured using a spectrophotometer. By applying the CIELAB system, *L (lightness), a* (red-green) and b* (blue-yellow) values were recorded. An evaluation of the colour differences (ΔE) after 6, 12 and 24 months was conducted. RESULTS Analysis of colour differences of 3D-printed restorations showed continuous discolouration of the restorations. After one year 34 % and after two years 18 % of the restorations were rated alpha or bravo, indicating no or hardly visible colour change. After two years, 54 % of the evaluated restorations yielded a colour difference with ΔE > 6.8 (delta). More than 82 % of the evaluated restorations showed values between ΔE 3.8 - 6.8 (charlie) and ΔE ˃ 6.8 (delta) after two years. CONCLUSIONS 3D-printed non-invasive restorations showed an overall reduced colour stability after 24 months in vivo. CLINICAL SIGNIFICANCE The present study provides first clinical data regarding 3D-printed restorations. These restorations are recommended for a wearing time of about 6 months.
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Affiliation(s)
- Magda Doumit
- Department of Prosthodontics, Geriatric Dentistry and Craniomandibular Disorders, Charité-Universitätsmedizin Berlin, corporate member of Freie Universität Berlin and Humboldt-Universität zu Berlin, Aßmannshauser Str. 4-6 14197 Berlin, Germany
| | - Florian Beuer
- Department of Prosthodontics, Geriatric Dentistry and Craniomandibular Disorders, Charité-Universitätsmedizin Berlin, corporate member of Freie Universität Berlin and Humboldt-Universität zu Berlin, Aßmannshauser Str. 4-6 14197 Berlin, Germany
| | - Mats Wernfried Heinrich Böse
- Department of Prosthodontics, Geriatric Dentistry and Craniomandibular Disorders, Charité-Universitätsmedizin Berlin, corporate member of Freie Universität Berlin and Humboldt-Universität zu Berlin, Aßmannshauser Str. 4-6 14197 Berlin, Germany
| | - Robert Nicic
- Department of Prosthodontics, Geriatric Dentistry and Craniomandibular Disorders, Charité-Universitätsmedizin Berlin, corporate member of Freie Universität Berlin and Humboldt-Universität zu Berlin, Aßmannshauser Str. 4-6 14197 Berlin, Germany
| | - Jeremias Hey
- Department of Prosthodontics, School of Dental Medicine, Martin-Luther-University, Halle, Germany
| | - Elisabeth Prause
- Department of Prosthodontics, Geriatric Dentistry and Craniomandibular Disorders, Charité-Universitätsmedizin Berlin, corporate member of Freie Universität Berlin and Humboldt-Universität zu Berlin, Aßmannshauser Str. 4-6 14197 Berlin, Germany.
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11
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Huang HY, Yang YT, Chuang CC, Shen YK, Chen MH, Lin WC. Evaluation of the clinical application of personalized 3D printing and CAD/CAM resin crowns to replace stainless steel crowns in paediatric dentistry. Int J Paediatr Dent 2024; 34:811-821. [PMID: 38570933 DOI: 10.1111/ipd.13182] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 08/12/2023] [Revised: 11/23/2023] [Accepted: 01/04/2024] [Indexed: 04/05/2024]
Abstract
BACKGROUND Children with dental caries are treated with stainless steel metal crowns (SSC), but the aesthetics and precision still need to be improved. Currently, both 3D-printed resin crowns (PRC) and computer-aided design/computer-aided manufacture (CAD/CAM) resin crowns (CRC) meet the clinical requirements for crown applications in terms of strength, production time, cost, and aesthetics. AIM This study replaced SSC with customized resin crowns by 3D printing and CAD/CAM. DESIGN In this study, PRC, CRC, and SSC were used for incisor and molar restorations, and 60 crowns were made with 10 for each group. The fabrication efficiency, surface characteristics, marginal fit, and stability of the two different crowns were evaluated. RESULTS PRC and CRC show superior color and surface characteristics, though production times are longer (5.3-12.4 times and 3.3-9.1 times, respectively) than for SSC (p < .05). They, however, can be completed within 80 min. Edge gaps for PRC and CRC are significantly lower (13.0-19.2 times and 13.0-13.7 times) than for SSC (p < .05). All materials exhibit good stability. CONCLUSION The 3D-PRCs and CAD/CAM resin crowns may replace SSCs as a potential choice for clinical child caries.
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Affiliation(s)
- Huei-Yu Huang
- Department of Pediatric Dentistry, Shuang Ho Hospital, Taipei Medical University, New Taipei City, Taiwan
- School of Dentistry, College of Oral Medicine, Taipei Medical University, Taipei City, Taiwan
| | - Ya-Ting Yang
- Department of Pediatric Dentistry, Shuang Ho Hospital, Taipei Medical University, New Taipei City, Taiwan
| | - Chun-Chao Chuang
- Department of Medical Imaging and Radiological Sciences, Chung Shan Medical University, Taichung, Taiwan
- Chung Shan Medical University Hospital, Taichung, Taiwan
| | - Yung-Kang Shen
- School of Dental Technology, College of Oral Medicine, Taipei Medical University, Taipei, Taiwan
| | - Mu-Hsiung Chen
- Department of Dentistry, National Taiwan University Hospital, College of Medicine, National Taiwan University, Taipei, Taiwan
| | - Wei-Chun Lin
- School of Dental Technology, College of Oral Medicine, Taipei Medical University, Taipei, Taiwan
- Center for Tooth Bank and Dental Stem Cell Technology, Taipei Medical University, Taipei, Taiwan
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12
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Mascaro BA, Tejada-Casado M, Fonseca RG, Reis JMDSN, Pérez MM. Exploring the optical behavior and relative translucency parameter of CAD-CAM resin-based composites, polymer-infiltrated ceramic network, and feldspar porcelain. Dent Mater 2024; 40:1954-1961. [PMID: 39327131 DOI: 10.1016/j.dental.2024.09.007] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/02/2024] [Revised: 09/18/2024] [Accepted: 09/20/2024] [Indexed: 09/28/2024]
Abstract
OBJECTIVES To evaluate and compare the optical properties and relative translucency parameter of CAD-CAM restorative materials. METHODS Four CAD-CAM materials were evaluated: Lava Ultimate (LU), Grandio Blocs (GB), VITA Enamic (VE), and VITA Mark II (VM). Disk-shaped samples in shade A2-HT were prepared (n = 10) and polished to 1.00 ± 0.01 mm of thickness. Scattering (S), absorption (K), albedo (a) coefficient, transmittance (T%), light reflectivity (RI), infinite optical thickness (X∞), and radiative transfer coefficients (μa, and μ'S) were calculated using Kubelka-Munk method and Thennadil's semi-empirical approach. Root Mean Square Error (RMSE) and Goodness of Fit (GFC) were used as performance optical behavior. Translucency differences were evaluated using the relative translucency parameter (RTP00) and 50:50 % translucency perceptibility and acceptability thresholds (TPT00 and TAT00). RESULTS The spectral distribution of S, K, T%, RI, and X∞ was wavelength-dependent. GFC and RMSE values indicated good spectral behavior matches and good comparative spectral values for RI in LU-GB, LU-VE, and GB-VE, and for K in VE-VM. VM displayed the highest scattering values across the wavelengths, while VE and VM showed lower absorption at shorter wavelengths. LU and GB had the highest transmittance. The X∞ values indicated that all 1.0 mm thick materials could be influenced by the background. No good spectral match and no good comparative spectral values were found between CAD-CAM materials and anterior bovine maxillary specimens. VM had the lowest RTP00 values with perceptible and unacceptable differences compared to CAD-CAM materials evaluated. SIGNIFICANCE Understanding the optical behavior of different CAD-CAM materials was essential for guiding clinicians in material selection and optimizing their clinical performance. The findings confirm that the different compositions and microstructure impact the optical properties and translucency of CAD-CAM restorative materials.
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Affiliation(s)
- Bruno Arruda Mascaro
- São Paulo State University (UNESP), School of Dentistry, Araraquara, São Paulo, Brazil
| | - Maria Tejada-Casado
- Department of Optics, Faculty of Science, University of Granada, Campus Fuente Nueva, Edifício Mecenas, s/n, 18071 Granada, Spain
| | - Renata Garcia Fonseca
- São Paulo State University (UNESP), School of Dentistry, Araraquara, São Paulo, Brazil
| | | | - María M Pérez
- Department of Optics, Faculty of Science, University of Granada, Campus Fuente Nueva, Edifício Mecenas, s/n, 18071 Granada, Spain.
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Sutejo IA, Zhang S, Gal CW, Choi YJ, Park H, Kim S, Lim HB, Yun HS. Composition control of additively manufactured color-graded temporary veneer. Dent Mater 2024; 40:1643-1651. [PMID: 39079762 DOI: 10.1016/j.dental.2024.07.027] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/05/2024] [Revised: 06/21/2024] [Accepted: 07/24/2024] [Indexed: 09/17/2024]
Abstract
OBJECTIVE The aim of this study was to design and assess composite resin composition for patient-specific esthetic color-graded temporary veneer. METHODS Various compositions of composite structures (assorted by Ba2SiO4 filler, TiO2 pigment, and photoinitiator) were prepared via additive manufacturing with 3 s UV exposure (405 nm, 10 W/cm2) per 50 µm thick layer followed by 20 min post-curing treatment after fabrication. The effect of each component on the generated color shades was observed and compared to the commonly used VITA shade guide. The coloration was explored by staining aging treatment under dry, wet, artificial saliva environments, coffee, and cola. The mechanical properties were also evaluated. Color measurement and comparison were done using a colorimeter (lightness (L*), green-red color (a*), and blue-yellow color (b*)), and the changes were calculated by CIEDE2000 (ΔE00), translucency parameter (TP) and whiteness index (WID). The composition color analysis results were then applied to produce a color-graded temporary veneer for mimicking a natural look. RESULT Mechanically, all composition result in adequate bending strength with maximum achievable strength of 111.64 MPa. At the same time, the composite color was affected by each constituent differently. The L* value, which indicates the color lightness of the composite, was considerably tuned by the TiO2 pigment, whereas Ba2SiO4 filler only triggered minor changes. Photoinitiator concentration significantly affected the yellowness, indicated by the increased b* value. Similar tendency also observed toward the calculated TP and WID as well. Based on these evaluations, color-graded temporary veneer successfully generated, matching the VITA A3, A2, and B1 shades gradation. However, the stability of the composite color decreased at high amounts of Ba2SiO4 and photoinitiator. SIGNIFICANCE The study presents a composition guide for fabricating temporary patient-specific color-graded veneer. It provides insights on the effect of the constituent material on dental esthetics.
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Affiliation(s)
- Imam Akbar Sutejo
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea,; University of Science and Technology (UST), Daejeon, Republic of Korea
| | - Sinuo Zhang
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea,; University of Science and Technology (UST), Daejeon, Republic of Korea
| | - Chang Woo Gal
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea
| | - Yeong-Jin Choi
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea
| | - Honghyun Park
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea
| | - Sungmin Kim
- Human Aid System Supplier (HASSBIO), Gangwon, Republic of Korea
| | - Hyung-Bong Lim
- Human Aid System Supplier (HASSBIO), Gangwon, Republic of Korea
| | - Hui-Suk Yun
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea,; University of Science and Technology (UST), Daejeon, Republic of Korea.
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14
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Li M, Ma B, Zhou Z, Liu W. Influence of impression method and shoulder design on the marginal adaptation of CAD/CAM nanoceramic resin onlay restorations. Heliyon 2024; 10:e35915. [PMID: 39224323 PMCID: PMC11367026 DOI: 10.1016/j.heliyon.2024.e35915] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/06/2023] [Revised: 07/22/2024] [Accepted: 08/06/2024] [Indexed: 09/04/2024] Open
Abstract
Objective This in-vitro study investigates the influence of two different impression techniques and two shoulder designs on the marginal adaptation of computer-aided design/computer-aided manufacturing restorations. Methods Forty mandibular first premolars were cast into dental arch models for this in vitro study. Fragile cusps and concavities on the mesial-buccal-occlusal surfaces were treated, with 2 mm of the occlusal surface removed. Teeth were categorised into two groups based on shoulder preparation. Digital scanning using a 3Shape 3D scanner identified them further for allocation into conventional and digital impression subgroups. The restorations were created from nanoceramic resin blocks using prescribed guidelines. Microscopic evaluation assessed the restoration's marginal adaptation, with data analysed using SPSS 27.0. The level of significance was set at p ≤ 0.05. Results Digital intraoral scanning consistently demonstrated smaller marginal gaps than the traditional impression method, regardless of shoulder preparation, with the differences being statistically significant (p < 0.05). Furthermore, shoulder preparation significantly reduced the marginal gaps in both the digital and traditional impression groups (p < 0.05). Conclusions The onlay preparation design with a shoulder led to restorations with improved marginal adaptation compared with the design with no shoulder. Direct digital impression techniques produced restorations within a better marginal discrepancy than traditional impressions.
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Affiliation(s)
- Muyue Li
- Department of Endodontics, Shenzhen Stomatology Hospital (Pingshan) of Southern Medical University, Shenzhen, 518118, China
| | - Ben Ma
- Department of Oral and Maxillofacial Surgery, Shenzhen Stomatology Hospital (Pingshan) of Southern Medical University, Shenzhen, 518118, China
| | - Zhuanyuan Zhou
- CAD/CAM Center for Dentistry, Shenzhen Stomatology Hospital (Pingshan) of Southern Medical University, Shenzhen, 518118, China
| | - Wei Liu
- Department of Endodontics, Shenzhen Stomatology Hospital (Pingshan) of Southern Medical University, Shenzhen, 518118, China
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15
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Kim HT, Çakmak G, Lee YH, Jo YH, Yoon HI, Yilmaz B. Mechanical properties, cytotoxicity, and protein adsorption of three-dimensionally printable hybrid resin containing zwitterionic polymer and silicate-based composites for dental restorations. J Dent 2024; 147:105134. [PMID: 38885733 DOI: 10.1016/j.jdent.2024.105134] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/29/2024] [Revised: 05/28/2024] [Accepted: 06/14/2024] [Indexed: 06/20/2024] Open
Abstract
OBJECTIVE To evaluate the mechanical and biological properties of three-dimensionally (3D) printable resins filled with 2-methacryloyloxyethyl phosphorylcholine (MPC) and silicate-based composites and compare with those of a commercially available 3D-printable resin for definitive restorations. METHODS A group of 3D-printable hybrid resins (HRs) filled with 6 wt% MPC and three different compositions of silicate-based composites (barium silicate to zirconium silicate ratios: 1.50:1 for HR1, 0.67:1 for HR2, and 0.25:1 for HR3) were prepared. The HR groups were compared with the commercially available unfilled 3D-printable resin (CR) marketed for definitive restorations in terms of flexural strength and modulus, fracture toughness, surface roughness, Vickers hardness, light transmittance (all, n = 15), cytotoxicity, and protein adsorption (both, n = 3). All data were analyzed by using non-parametric Kruskal-Wallis and Dunn's tests (α=0.05). RESULTS The HR groups had significantly higher flexural strength, modulus, fracture toughness, and hardness values than the CR (P < 0.001). HR3 had the highest surface roughness and light transmittance among the groups (P ≤ 0.006). None of tested resins showed cytotoxicity. Both HR2 and HR3 showed significantly lower protein adsorption than the CR, with a difference of approximately 60% (P ≤ 0.026). CONCLUSION Both HR2 and HR3 exhibited superior mechanical properties (flexural strength, flexural modulus, fracture toughness, and Vickers hardness), light transmittance, and protein-repellent activity than the CR, with no impact on cytotoxicity. CLINICAL SIGNIFICANCE The MPC/silicate-based composite-filled resins may be a suitable alternative for definitive restorations, given their higher mechanical properties and promising biological properties to prevent microbial adhesion and subsequent biofilm formation, as well as their non-cytotoxic properties.
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Affiliation(s)
- Hyun-Tae Kim
- Department of Prosthodontics, Seoul National University Dental Hospital, Seoul, Republic of Korea
| | - Gülce Çakmak
- Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, Bern, Switzerland
| | | | - Ye-Hyeon Jo
- Dental Research Institute, Seoul National University, Seoul, Republic of Korea
| | - Hyung-In Yoon
- Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, Bern, Switzerland; Department of Prosthodontics, School of Dentistry and Dental Research Institute, Seoul National University, Seoul, Republic of Korea.
| | - Burak Yilmaz
- Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, Bern, Switzerland; Department of Restorative, Preventive and Pediatric Dentistry, School of Dental Medicine, University of Bern, Bern, Switzerland; Division of Restorative and Prosthetic Dentistry, The Ohio State University, Columbus, OH, United States
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16
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Temizci T, Kölüş T. Effects of Printing Angle and Post-Curing Time on the Color and Translucency of 3D-Printed Temporary Restoration. Biomimetics (Basel) 2024; 9:420. [PMID: 39056861 PMCID: PMC11274986 DOI: 10.3390/biomimetics9070420] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/16/2024] [Revised: 07/03/2024] [Accepted: 07/05/2024] [Indexed: 07/28/2024] Open
Abstract
In resins produced with a 3D printer, the printing parameters affect the properties of the restoration produced. This study examined the effect of the printing angle and post-curing time on the optical properties of temporary restorations. A total of 135 disk-shaped Formlabs temporary resins (10 × 2 mm) were produced at three different printing angles (0, 45, and 90 degrees) and post-cured for three different times (20, 40, and 60 min) (n = 15). Color and translucency measurements were taken for each group with a spectrophotometer (VITA Easyshade V). The ΔE values between printing angles and curing times influence each other. The highest color change was observed in the groups produced with a 90° printing angle. Considering the post-curing times, the highest color change was observed in the groups cured for 40 min. Increasing the curing time from 20 to 40 min decreases the translucency, whereas further increasing the curing time does not significantly affect the translucency. In terms of the impact on the translucency caused by the printing angles, 0° exhibited a lower translucency compared to other printing angles. During the 3D printing of temporary prostheses, both printing angles and post-curing times can affect their optical properties.
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Affiliation(s)
- Tuğba Temizci
- Department of Prosthodontics, Faculty of Dentistry, Karamanoğlu Mehmetbey University, 70200 Karaman, Turkey
| | - Türkay Kölüş
- Department of Restorative Dentistry, Faculty of Dentistry, Karamanoğlu Mehmetbey University, 70200 Karaman, Turkey;
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Zattera ACA, Morganti FA, de Souza Balbinot G, Della Bona A, Collares FM. The influence of filler load in 3D printing resin-based composites. Dent Mater 2024; 40:1041-1046. [PMID: 38763819 DOI: 10.1016/j.dental.2024.05.016] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/22/2024] [Revised: 05/06/2024] [Accepted: 05/13/2024] [Indexed: 05/21/2024]
Abstract
OBJECTIVE To evaluate the influence of the barium glass (BG) filler in 3D printing resin-based composites for restorative structures. METHODS Experimental 3D printing resin-based composites were formulated with UDMA 70%wt, Bis-EMA 20%wt, and TEGDMA 10%wt. Photoinitiators TPO and DFI (2%wt) were used. BG was incorporated at 40%wt and 50%wt. 0%wt BG was used as negative control and the VarseoSmile Crownplus (Bego) was used as a commercial control. Specimens were printed using a 3D printer. Subsequently, specimens were washed and submitted to post-curing with 405 nm at 60ºC for 2 × 20 min at FormCure (FormLabs). 3D printing resin-based composites were evaluated by flexural strength, degree of conversion, softening in solvent, radiopacity, and cytotoxicity against gingival fibroblasts. Data were statistically analyzed using one-way ANOVA (α = 0.05). RESULTS No significant differences in flexural strength were showed between BG40% (90.5 ± 5,4 MPa), BG50% (102.0 ± 11.7 MPa) and VA (105.2 ± 11.7 MPa). Addition of 40% and 50% of BG showed no influence in the degree of conversion compared to VA (p > 0.05). All groups showed softening in solvent after immersion in ethanol (p < 0.05). All groups showed more than 1mmAl of radiopacity. BG50% showed significantly higher radiopacity (2.8 ± 0.3 mmAl) than other groups (p < 0,05). Cytotoxicity evaluation showed gingival cell viability higher than 80% for all groups. SIGNIFICANCE Addition of up to 50%wt of barium glass in experimental 3D printing resin-based composites showed promising results for long-term restorative structures.
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Affiliation(s)
- Ana Cristina Andrioli Zattera
- Graduate student, Department of Dental Materials, School of Dentistry, Universidade Federal do Rio Grande do Sul, Porto Alegre, RS, Brazil
| | - Francisco Amaro Morganti
- Graduate student, Department of Dental Materials, School of Dentistry, Universidade Federal do Rio Grande do Sul, Porto Alegre, RS, Brazil
| | - Gabriela de Souza Balbinot
- Adjunct Professor, Department of Dental Materials, School of Dentistry, Universidade Federal do Rio Grande do Sul, Porto Alegre, RS, Brazil
| | - Alvaro Della Bona
- Senior professor and Chair, School of Dentistry, University of Passo Fundo, Passo Fundo, RS, Brazil
| | - Fabricio Mezzomo Collares
- Associate professor and Chair, Department of Dental Materials, School of Dentistry, Universidade Federal do Rio Grande do Sul, Porto Alegre, RS, Brazil.
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Prause E, Hannak WB, Nicic R, Jakstat HA, Böning K, Klinke T. Visual Versus Digital Color Determination of 3D-Printed Teeth as an Exercise in Dental Students' Education. Dent J (Basel) 2024; 12:24. [PMID: 38392228 PMCID: PMC10888070 DOI: 10.3390/dj12020024] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/28/2023] [Revised: 01/05/2024] [Accepted: 01/22/2024] [Indexed: 02/24/2024] Open
Abstract
Visual color determination is part of the daily routine in dental practice. However, it is not a part of dental education so far. The aim of this study was to evaluate whether visual or digital tooth color determination of 3D-printed teeth is a reliable tool for inexperienced dentistry students. Preclinical dental students evaluated eleven 3D-printed, tooth-shaped samples (VarseoSmile Crown plus, BEGO, Bremen, Germany) of different color shades. Visual shade determination using a reference scale (3D-Master Toothguide (3DM_TG), VITA Zahnfabrik, Bad Säckingen, Germany), followed by a digital color determination using a spectrophotometer (VITA Easyshade V, (ES_V), VITA Zahnfabrik), was performed. Color deviation was calculated in the Lab* color space (ΔE00) and converted into CIELAB 2000. The results were evaluated using the Mann-Whitney U test and the Wilcoxon Rank Sum test (α = 0.05). Significant differences between visual and digital color determination were proven (p < 0.001). Visual color determination (3DM_TG) showed a mean deviation (ΔE00 ± 95%CI) of 6.49 ± 0.47. Digital color determination (ES_V) showed significantly lower mean deviations of ΔE00 of 1.44 ± 0.58. Digital tooth color measurement using a spectrophotometer was a more reliable tool for the color determination of 3D-printed teeth for inexperienced dentistry students.
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Affiliation(s)
- Elisabeth Prause
- Department of Prosthodontics, Geriatric Dentistry and Craniomandibular Disorders, Charité-Universitätsmedizin Berlin, Corporate Member of Freie Universität Berlin and Humboldt-Universität zu Berlin, 14197 Berlin, Germany
| | - Wolfgang B Hannak
- Department of Prosthodontics, Geriatric Dentistry and Craniomandibular Disorders, Charité-Universitätsmedizin Berlin, Corporate Member of Freie Universität Berlin and Humboldt-Universität zu Berlin, 14197 Berlin, Germany
| | - Robert Nicic
- Department of Prosthodontics, Geriatric Dentistry and Craniomandibular Disorders, Charité-Universitätsmedizin Berlin, Corporate Member of Freie Universität Berlin and Humboldt-Universität zu Berlin, 14197 Berlin, Germany
| | - Holger A Jakstat
- Department of Prosthodontics and Material Science, University of Leipzig, 20251 Leipzig, Germany
| | - Klaus Böning
- Department of Prosthetic Dentistry, Faculty of Medicine Carl Gustav Carus, Technische Universität Dresden, 01069 Dresden, Germany
| | - Thomas Klinke
- Department of Prosthodontics, Gerodontology and Dental Materials, Center of Oral Health, University Medicine Greifswald, 17489 Greifswald, Germany
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Lu TY, Lin WC, Yang TH, Sahrir CD, Shen YK, Feng SW. The Influence of Dental Virtualization, Restoration Types, and Placement Angles on the Trueness and Contact Space in 3D-Printed Crowns: A Comprehensive Exploration. Dent J (Basel) 2023; 12:2. [PMID: 38275677 PMCID: PMC10814425 DOI: 10.3390/dj12010002] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/13/2023] [Revised: 12/05/2023] [Accepted: 12/18/2023] [Indexed: 01/27/2024] Open
Abstract
The current digital dentistry workflow has streamlined dental restoration production, but the effectiveness of digital virtual design and 3D printing for restorations still needs evaluation. This study explores the impact of model-free digital design and 3D-printing placement angles on restorations, including single crowns and long bridges produced with and without casts. The restorations are 3D printed using resin at placement angles of 0°, 60°, and 90°. Each group of samples was replicated ten times, resulting in a total of 120 restorations. The Root Mean Square Error (RMSE) value was used to evaluate the surface integrity of the restoration. In addition, the contact space, edge gap, and occlusal space of restorations produced by different processes were recorded. The results indicate that there was no significant difference in the RMSE value of the crown group (p > 0.05). Changing the bridge restoration angle from 0° to 90° resulted in RMSE values increasing by 2.02 times (without casts) and 2.39 times (with casts). Furthermore, the marginal gaps in the crown group were all less than 60 μm, indicating good adaptation. In contrast, the bridge group showed a significant increase in marginal gaps at higher placement angles (p > 0.05). Based on the findings, virtual fabrication without casts does not compromise the accuracy of dental restorations. When the position of the long bridge exceeds 60 degrees, the error will increase. Therefore, designs without casts and parallel placement result in higher accuracy for dental restorations.
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Affiliation(s)
- Tsung-Yueh Lu
- School of Dentistry, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan; (T.-Y.L.); (C.D.S.)
| | - Wei-Chun Lin
- School of Dental Technology, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan; (T.-H.Y.); (Y.-K.S.)
- Department of Dentistry, Wan-Fang Hospital, Taipei Medical University, Taipei 116, Taiwan
- Center for Tooth Bank and Dental Stem Cell Technology, Taipei Medical University, Taipei 110, Taiwan
| | - Tzu-Hsuan Yang
- School of Dental Technology, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan; (T.-H.Y.); (Y.-K.S.)
| | - Citra Dewi Sahrir
- School of Dentistry, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan; (T.-Y.L.); (C.D.S.)
| | - Yung-Kang Shen
- School of Dental Technology, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan; (T.-H.Y.); (Y.-K.S.)
| | - Sheng-Wei Feng
- School of Dentistry, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan; (T.-Y.L.); (C.D.S.)
- Division of Prosthodontics, Department of Dentistry, Taipei Medical University Hospital, Taipei 110, Taiwan
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