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Li Y, Yao MS, He Y, Du S. Recent Advances of Electrocatalysts and Electrodes for Direct Formic Acid Fuel Cells: from Nano to Meter Scale Challenges. NANO-MICRO LETTERS 2025; 17:148. [PMID: 39960581 PMCID: PMC11832879 DOI: 10.1007/s40820-025-01648-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/02/2024] [Accepted: 12/25/2024] [Indexed: 02/20/2025]
Abstract
Direct formic acid fuel cells are promising energy devices with advantages of low working temperature and high safety in fuel storage and transport. They have been expected to be a future power source for portable electronic devices. The technology has been developed rapidly to overcome the high cost and low power performance that hinder its practical application, which mainly originated from the slow reaction kinetics of the formic acid oxidation and complex mass transfer within the fuel cell electrodes. Here, we provide a comprehensive review of the progress around this technology, in particular for addressing multiscale challenges from catalytic mechanism understanding at the atomic scale, to catalyst design at the nanoscale, electrode structure at the micro scale and design at the millimeter scale, and finally to device fabrication at the meter scale. The gap between the highly active electrocatalysts and the poor electrode performance in practical devices is highlighted. Finally, perspectives and opportunities are proposed to potentially bridge this gap for further development of this technology.
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Affiliation(s)
- Yang Li
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK
- Department of Chemical Engineering, Loughborough University, Loughborough, Leicestershire, LE11 3TU, UK
| | - Ming-Shui Yao
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK
- State Key Laboratory of Mesoscience and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, People's Republic of China
- University of the Chinese Academy of Sciences, Beijing, 100049, People's Republic of China
| | - Yanping He
- School of Chemical Engineering, Kunming University of Science and Technology, Kunming, 650504, People's Republic of China.
| | - Shangfeng Du
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK.
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Bhandari S, Rangarajan S, Li S, Scaranto J, Singh S, Maravelias CT, Dumesic JA, Mavrikakis M. A Coverage Self-Consistent Microkinetic Model for Vapor-Phase Formic Acid Decomposition over Pd/C Catalysts. ACS Catal 2023. [DOI: 10.1021/acscatal.2c06078] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/04/2023]
Affiliation(s)
- Saurabh Bhandari
- Department of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison 53706, Wisconsin, United States
| | - Srinivas Rangarajan
- Department of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison 53706, Wisconsin, United States
| | - Sha Li
- Department of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison 53706, Wisconsin, United States
| | - Jessica Scaranto
- Department of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison 53706, Wisconsin, United States
| | - Suyash Singh
- Department of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison 53706, Wisconsin, United States
| | - Christos T. Maravelias
- Department of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison 53706, Wisconsin, United States
| | - James A. Dumesic
- Department of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison 53706, Wisconsin, United States
| | - Manos Mavrikakis
- Department of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison 53706, Wisconsin, United States
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Juárez-Marmolejo L, Maldonado-Teodocio B, de Oca-Yemha MM, Romero-Romo M, Arce-Estrada E, Ezeta-Mejía A, Ramírez-Silva M, Mostany J, Palomar-Pardavé M. Electrocatalytic oxidation of formic acid by palladium nanoparticles electrochemically synthesized from a deep eutectic solvent. Catal Today 2022. [DOI: 10.1016/j.cattod.2021.10.012] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/02/2022]
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Yang M, Wang B, Fan M, Zhang R. HCOOH decomposition over the pure and Ag-modified Pd nanoclusters: Insight into the effects of cluster size and composition on the activity and selectivity. Chem Eng Sci 2021. [DOI: 10.1016/j.ces.2020.116016] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Short communication: Molecular architecture based on palladium-salen complex/graphene for low potential water oxidation. J Electroanal Chem (Lausanne) 2021. [DOI: 10.1016/j.jelechem.2020.114928] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/16/2022]
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Yuan T, Chen HY, Ma X, Feng JJ, Yuan PX, Wang AJ. Simple synthesis of self-supported hierarchical AuPd alloyed nanowire networks for boosting electrocatalytic activity toward formic acid oxidation. J Colloid Interface Sci 2018; 513:324-330. [DOI: 10.1016/j.jcis.2017.11.012] [Citation(s) in RCA: 21] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/18/2017] [Revised: 11/03/2017] [Accepted: 11/04/2017] [Indexed: 11/25/2022]
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El-Nagar GA, Hassan MA, Lauermann I, Roth C. Efficient Direct Formic Acid Fuel Cells (DFAFCs) Anode Derived from Seafood waste: Migration Mechanism. Sci Rep 2017; 7:17818. [PMID: 29259210 PMCID: PMC5736546 DOI: 10.1038/s41598-017-17978-8] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/19/2017] [Accepted: 12/04/2017] [Indexed: 11/22/2022] Open
Abstract
Commercial Pt/C anodes of direct formic acid fuel cells (DFAFCs) get rapidly poisoned by in-situ generated CO intermediates from formic acid non-faradaic dissociation. We succeeded in increasing the Pt nanoparticles (PtNPs) stability and activity for formic acid oxidation (DFAFCs anodic reaction) by embedding them inside a chitosan matrix obtained from seafood wastes. Atop the commercial Pt/C, formic acid (FA) is predominantly oxidized via the undesired poisoning dehydration pathway (14 times higher than the desired dehydrogenation route), wherein FA is non-faradaically dissociated to CO resulting in deactivation of the majority of the Pt active-surface sites. Surprisingly, PtNPs chemical insertion inside a chitosan matrix enhanced their efficiency for FA oxidation significantly, as demonstrated by their 27 times higher stability along with ~400 mV negative shift of the FA oxidation onset potential together with 270 times higher CO poisoning-tolerance compared to that of the commercial Pt/C. These substantial performance enhancements are believed to originate from the interaction of chitosan functionalities (e.g., NH2 and OH) with both PtNPs and FA molecules improving FA adsorption and preventing the PtNPs aggregation, besides providing the required oxygen helping with the oxidative removal of the adsorbed poisoning CO-like species at low potentials. Additionally, chitosan induced the retrieval of the Pt surface-active sites by capturing the in-situ formed poisoning CO intermediates via a so-called “migration mechanism”.
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Affiliation(s)
- Gumaa A El-Nagar
- Chemistry Department, Faculty of Science, Cairo University, 12613, Cairo, Egypt. .,Institute for Chemistry and Biochemistry, FU Berlin, Takustr. 3, D-14195, Berlin, Germany.
| | - Mohamed A Hassan
- Nanotechnology and Advanced Materials Central Lab, Agriculture Research Center, Giza, Egypt
| | - Iver Lauermann
- Helmholtz-Zentrum Berlin für Materialien und Energie, Hahn-Meitner-Platz 1, 14109, Berlin, Germany
| | - Christina Roth
- Institute for Chemistry and Biochemistry, FU Berlin, Takustr. 3, D-14195, Berlin, Germany
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El-Nagar GA, Mohammad AM, El-Deab MS, El-Anadouli BE. Propitious Dendritic Cu 2O-Pt Nanostructured Anodes for Direct Formic Acid Fuel Cells. ACS APPLIED MATERIALS & INTERFACES 2017; 9:19766-19772. [PMID: 28530403 DOI: 10.1021/acsami.7b01565] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/07/2023]
Abstract
This study introduces a novel competent dendritic copper oxide-platinum nanocatalyst (nano-Cu2O-Pt) immobilized onto a glassy carbon (GC) substrate for formic acid (FA) electro-oxidation (FAO); the prime reaction in the anodic compartment of direct formic acid fuel cells (DFAFCs). Interestingly, the proposed catalyst exhibited an outstanding improvement for FAO compared to the traditional platinum nanoparticles (nano-Pt) modified GC (nano-Pt/GC) catalyst. This was evaluated from steering the reaction mechanism toward the desired direct route producing carbon dioxide (CO2); consistently with mitigating the other undesired indirect pathway producing carbon monoxide (CO); the potential poison deteriorating the catalytic activity of typical Pt-based catalysts. Moreover, the developed catalyst showed a reasonable long-term catalytic stability along with a significant lowering in onset potential of direct FAO that ultimately reduces the polarization and amplifies the fuel cell's voltage. The observed catalytic enhancement was believed to originate bifunctionally; while nano-Pt represented the base for the FA adsorption, nanostructured copper oxide (nano-Cu2O) behaved as a catalytic mediator facilitating the charge transfer during FAO and providing the oxygen atmosphere inspiring the poison's (CO) oxidation at relatively lower potential. Surprisingly, moreover, nano-Cu2O induced a surface retrieval of nano-Pt active sites by capturing the poisoning CO via "a spillover mechanism" to renovate the Pt surface for the direct FAO. Finally, the catalytic tolerance of the developed catalyst toward halides' poisoning was discussed.
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Affiliation(s)
- Gumaa A El-Nagar
- Chemistry Department, Faculty of Science, Cairo University , Cairo 12613, Egypt
- Chemistry & Biochemistry-Physical & Theoretical Chemistry, Free Berlin University , 14195, Berlin, Germany
| | - Ahmad M Mohammad
- Chemistry Department, Faculty of Science, Cairo University , Cairo 12613, Egypt
| | - Mohamed S El-Deab
- Chemistry Department, Faculty of Science, Cairo University , Cairo 12613, Egypt
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Lv M, Li W, Liu H, Wen W, Dong G, Liu J, Peng K. Enhancement of the formic acid electrooxidation activity of palladium using graphene/carbon black binary carbon supports. CHINESE JOURNAL OF CATALYSIS 2017. [DOI: 10.1016/s1872-2067(17)62834-1] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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