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Li Y, Yao MS, He Y, Du S. Recent Advances of Electrocatalysts and Electrodes for Direct Formic Acid Fuel Cells: from Nano to Meter Scale Challenges. NANO-MICRO LETTERS 2025; 17:148. [PMID: 39960581 PMCID: PMC11832879 DOI: 10.1007/s40820-025-01648-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/02/2024] [Accepted: 12/25/2024] [Indexed: 02/20/2025]
Abstract
Direct formic acid fuel cells are promising energy devices with advantages of low working temperature and high safety in fuel storage and transport. They have been expected to be a future power source for portable electronic devices. The technology has been developed rapidly to overcome the high cost and low power performance that hinder its practical application, which mainly originated from the slow reaction kinetics of the formic acid oxidation and complex mass transfer within the fuel cell electrodes. Here, we provide a comprehensive review of the progress around this technology, in particular for addressing multiscale challenges from catalytic mechanism understanding at the atomic scale, to catalyst design at the nanoscale, electrode structure at the micro scale and design at the millimeter scale, and finally to device fabrication at the meter scale. The gap between the highly active electrocatalysts and the poor electrode performance in practical devices is highlighted. Finally, perspectives and opportunities are proposed to potentially bridge this gap for further development of this technology.
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Affiliation(s)
- Yang Li
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK
- Department of Chemical Engineering, Loughborough University, Loughborough, Leicestershire, LE11 3TU, UK
| | - Ming-Shui Yao
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK
- State Key Laboratory of Mesoscience and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, People's Republic of China
- University of the Chinese Academy of Sciences, Beijing, 100049, People's Republic of China
| | - Yanping He
- School of Chemical Engineering, Kunming University of Science and Technology, Kunming, 650504, People's Republic of China.
| | - Shangfeng Du
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK.
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Boosted performance of NiOx/Pt nanocatalyst for the electro-oxidation of formic acid: A substrate's functionalization with multi-walled carbon nanotubes. ARAB J CHEM 2021. [DOI: 10.1016/j.arabjc.2021.103383] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
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Lee H, Kim YJ, Sohn Y, Rhee CK. Pt Deposits on Bi-Modified Pt Electrodes of Nanoparticle and Disk: A Contrasting Behavior of Formic Acid Oxidation. J ELECTROCHEM SCI TE 2021. [DOI: 10.33961/jecst.2021.00178] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
Abstract
This work presents a contrasting behavior of formic acid oxidation (FAO) on the Pt and Bi deposits on different Pt substrates. Using irreversible adsorption method, Bi and Pt were sequentially deposited on Pt electrodes of nanoparticle (Pt NP) and disk (Pt disk). The deposited layers of Bi and Pt on the Pt substrates were characterized with X-ray photoelectron spectroscopy, transmission microscopy and scanning tunneling microscopy. The electrochemical behaviors and FAO enhancements of Pt NP and Pt disk with deposited Bi only (i.e., Bi/Pt NP and Bi/Pt disk), were similar to each other. However, additional deposition of Pt on Bi/Pt NP and Bi/Pt disk (i.e., Pt/Bi/Pt NP and Pt/Bi/Pt disk) changed the electrochemical behavior and FAO activity in different ways depending on the shapes of the Pt substrates. With Pt/Bi/Pt NP, the hydrogen adsorption was suppressed and the surface oxidation of Pt was enhanced; while with Pt/Bi/Pt disk, the opposite behavior was observed. This difference was interpreted as a stronger interaction between the deposited Bi and Pt on Pt NP than that on Pt disk. The FAO performance on Pt/Bi/Pt NP is much better than that on Pt/Bi/Pt disk, most likely due to the difference in the interaction between the deposited Pt and Bi depending on the shapes of Pt substrates. In designing FAO electrochemical catalysts using Pt and Bi, the shape of a Pt substrate was concluded to be critically considered.
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PT-BI Co-Deposit Shell on AU Nanoparticle Core: High Performance and Long Durability for Formic Acid Oxidation. Catalysts 2021. [DOI: 10.3390/catal11091049] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
This work presents the catalysts of Pt-Bi shells on Au nanoparticle cores and Pt overlayers on the Pt-Bi shells toward formic acid oxidation (FAO). Pt and Bi were co-deposited on Au nanoparticles (Au NP) via the irreversible adsorption method using a mixed precursor solution of Pt and Bi ions, and the amount of the co-deposits was controlled with the repetition of the deposition cycle. Rinsing of the co-adsorbed ionic layers of Pt and Bi with a H2SO4 solution selectively removed the Bi ions to leave Pt-rich and Bi-lean (<0.4 atomic %) co-deposits on Au NP (Pt-Bi/Au NP), conceptually similar to de-alloying. Additional Pt was deposited over Pt-Bi/Au NPs (Pt/Pt-Bi/Au NPs) to manipulate further the physicochemical properties of Pt-Bi/Au NPs. Transmission electron microscopy revealed the core–shell structures of Pt-Bi/Au NPs and Pt/Pt-Bi/Au NPs, whose shell thickness ranged from roughly four to six atomic layers. Moreover, the low crystallinity of the Pt-containing shells was confirmed with X-ray diffraction. Electrochemical studies showed that the surfaces of Pt-Bi/Au NPs were characterized by low hydrogen adsorption abilities, which increased after the deposition of additional Pt. Durability tests were carried out with 1000 voltammetric cycles between −0.26 and 0.4 V (versus Ag/AgCl) in a solution of 1.0 M HCOOH + 0.1 M H2SO4. The initial averaged FAO performance on Pt-Bi/Au NPs and Pt/Pt-Bi/Au NPs (0.11 ± 0.01 A/mg, normalized to the catalyst weight) was higher than that of a commercial Pt nanoparticle catalyst (Pt NP, 0.023 A/mg) by a factor of ~5, mainly due to enhancement of dehydrogenation and suppression of dehydration. The catalytic activity of Pt/Pt-Bi/Au NP (0.04 ± 0.01 A/mg) in the 1000th cycle was greater than that of Pt-Bi/Au NP (0.026 ± 0.003 A/mg) and that of Pt NP (0.006 A/mg). The reason for the higher durability was suggested to be the low mobility of surface Pt atoms on the investigated catalysts.
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Chen Y, Qiao Z, Liu H, Yuan Q, Xie Q, Yao S. Bi-Underpotential/PtAu-bulk co-electrodeposition and subsequent Bi dissolution for the electrocatalytic oxidation and amperometric analysis of formaldehyde. Analyst 2020; 145:7546-7550. [PMID: 32996909 DOI: 10.1039/d0an01608j] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/03/2023]
Abstract
A PtAuBi-UPD composite electrocatalyst modified glassy carbon electrode (GCE) is prepared via the simultaneous underpotential deposition (UDP) of Bi and bulk deposition of Pt and Au, followed by stripping of the accessible Bi, and it shows high performance for the electrocatalytic oxidation and amperometric analysis of formaldehyde.
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Affiliation(s)
- Yingying Chen
- Key Laboratory of Chemical Biology and Traditional Chinese Medicine Research (MOE of China), National & Local Joint Engineering Laboratory for New Petro-chemical Materials and Fine Utilization of Resources, Hunan Normal University, Changsha 410081, China.
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Lee H, Kim YJ, Sohn Y, Rhee CK. Co-deposits of Pt and Bi on Au disk toward formic acid oxidation. J Solid State Electrochem 2020. [DOI: 10.1007/s10008-020-04794-w] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Lee H, Sohn Y, Rhee CK. Pt Deposits on Bi/Pt NP Catalyst for Formic Acid Oxidation: Catalytic Enhancement and Longer Lifetime. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2020; 36:5359-5368. [PMID: 32321248 DOI: 10.1021/acs.langmuir.0c00755] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/26/2023]
Abstract
This work presents an improvement in the activity and catalytic lifetime of Pt deposits on Bi-modified Pt nanoparticles (Bi/Pt NP) toward formic acid oxidation (FAO). Using an irreversible adsorption method, Bi was deposited on Pt NP to form Bi/Pt NP and sequentially Pt was deposited on Bi/Pt NP to form Pt/Bi/Pt NP. Voltammetric studies of Pt NP, Bi/Pt NP, and Pt/Bi/Pt NPs supported that Pt deposits of Pt/Bi/Pt NPs provided quite a unique behavior: simultaneous surface oxidation of deposited Pt and Bi and significant resistance to the oxidative removal of Bi. Furthermore, combined spectroscopic investigations revealed that the concentration of the employed Pt precursor ion solution determined the amount of deposited Pt from ∼0.2 to ∼0.4 in coverage. The best Pt/Bi/Pt NP catalyst with a Pt coverage of ∼0.25 enhanced the dehydrogenation processes below ∼0.4 V by a factor of more than 2 and increased the FAO current at ∼0.8 V roughly by 15 times, referring to those of Bi/Pt NP. The lifetime measurement works revealed that after the 1000th voltammetric cycle to 0.4 V, the FAO currents of Pt/Bi/Pt NPs were 2 and 4 times higher than those of Bi/Pt NP and Pt NP, respectively. The Pt deposits on Bi/Pt NP were concluded to play two roles in FAO: the promotion of FAO processes to increase the activity and the retardation of Bi oxidative removal to maintain the activity much longer.
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Affiliation(s)
- Hyein Lee
- Department of Chemistry, Chungnam National University, Daejeon 34134, Republic of Korea
| | - Youngku Sohn
- Department of Chemistry, Chungnam National University, Daejeon 34134, Republic of Korea
| | - Choong Kyun Rhee
- Department of Chemistry, Chungnam National University, Daejeon 34134, Republic of Korea
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Lee J, Yoo JK, Lee H, Kim SH, Sohn Y, Rhee CK. Formic acid oxidation on Pt deposit model catalysts on Au: Single-layered Pt deposits, plateau-type Pt deposits, and conical Pt deposits. Electrochim Acta 2019. [DOI: 10.1016/j.electacta.2019.04.107] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Fabrication of CuOx-Pd Nanocatalyst Supported on a Glassy Carbon Electrode for Enhanced Formic Acid Electro-Oxidation. JOURNAL OF NANOTECHNOLOGY 2018. [DOI: 10.1155/2018/3803969] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022] Open
Abstract
Formic acid (FA) electro-oxidation (FAO) was investigated at a binary catalyst composed of palladium nanoparticles (PdNPs) and copper oxide nanowires (CuOxNWs) and assembled onto a glassy carbon (GC) electrode. The deposition sequence of PdNPs and CuOxNWs was properly adjusted in such a way that could improve the electrocatalytic activity and stability of the electrode toward FAO. Several techniques including cyclic voltammetry, chronoamperometry, field-emission scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction were all combined to report the catalyst’s activity and to evaluate its morphology, composition, and structure. The highest catalytic activity and stability were obtained at the CuOx/Pd/GC electrode (with PdNPs directly deposited onto the GC electrode followed by CuOxNWs with a surface coverage, Г, of ca. 49%). Such enhancement was inferred from the increase in the peak current of direct FAO (by ca. 1.5 fold) which associated a favorable negative shift in its onset potential (by ca. 30 mV). The enhanced electrocatalytic activity and stability (decreasing the loss of active material by ca. 1.5-fold) of the CuOx/Pd/GC electrode was believed originating both from facilitating the direct oxidation (decreasing the time needed to oxidize a complete monolayer of FA, increasing turnover frequency, by ca. 2.5-fold) and minimizing the poisoning impact (by ca. 71.5%) at the electrode surface during FAO.
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Lee J, Yoo JK, Kim J, Sohn Y, Rhee CK. Conical multiple-layered Pt deposits on Au and its adsorption stoichiometries of CO and hydrogen. Electrochim Acta 2018. [DOI: 10.1016/j.electacta.2018.09.078] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Formic acid electrooxidation activity of Pt and Pt/Au catalysts: Effects of surface physical properties and irreversible adsorption of Bi. Electrochim Acta 2018. [DOI: 10.1016/j.electacta.2018.04.071] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Promotional effects of trace Bi on its highly catalytic activity for methanol oxidation of hollow Pt/graphene catalyst. Electrochim Acta 2018. [DOI: 10.1016/j.electacta.2018.01.096] [Citation(s) in RCA: 29] [Impact Index Per Article: 4.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Mahesh I, Jaithaliya R, Sarkar A. Efficient electrooxidation of ethanol on Bi@Pt/C nanoparticles: (i) Effect of monolayer Bi deposition on specific sites of Pt nanoparticle (ii) Calculation of average number of e-s without help of chemical analysis. Electrochim Acta 2017. [DOI: 10.1016/j.electacta.2017.11.144] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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The study of platinum-tellurium intermetallic nanoparticles for formic acid electro-oxidation. Electrochim Acta 2017. [DOI: 10.1016/j.electacta.2017.07.126] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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