High-performance textile supercapacitor electrode materials enhanced with three-dimensional carbon nanotubes/graphene conductive network and in situ polymerized polyaniline

Optimizing Electrodeposition of Polyaniline on Various Woven Steel Mesh Sizes for Enhanced Supercapacitor Performance

The development of efficient supercapacitors hinges on the innovation of superior electrodes, which are pivotal in augmenting their energy storage capabilities. Supercapacitors, recognized for their high-power density and extended cycle life, play a crucial role as sustainable solutions in addressing energy storage challenges. A fundamental aspect of supercapacitor functionality involves the electrode material, which works in concert with other key components such as the current collector, separator, and electrolyte. This study focuses on evaluating the impact of the current collector material on the performance of symmetric supercapacitors. We investigated the electropolymerization of polyaniline on woven steel mesh current collectors of varying mesh sizes, ranging from 20 to 200 mesh per inch, using assorted deposition conditions. The electrochemically modified woven steel meshes were utilized to construct symmetric supercapacitors. The electrochemical performance of the assembled supercapacitors, configured in a two-electrode system, was investigated using a variety of electrochemical techniques to better understand the kinetics of electrolyte ion migration. Notably, the 20-mesh size, characterized by the fewest pores per inch, demonstrated superior performance with an optimum capacitance of 4730 mF/cm2, an energy density of 317.8 μWh/cm2, and a power density of 400 μW/cm2 at a current density of 1 mA/cm2.

Advances in Printed Electronic Textiles

Electronic textiles (e-textiles) have emerged as a revolutionary solution for personalized healthcare, enabling the continuous collection and communication of diverse physiological parameters when seamlessly integrated with the human body. Among various methods employed to create wearable e-textiles, printing offers unparalleled flexibility and comfort, seamlessly integrating wearables into garments. This has spurred growing research interest in printed e-textiles, due to their vast design versatility, material options, fabrication techniques, and wide-ranging applications. Here, a comprehensive overview of the crucial considerations in fabricating printed e-textiles is provided, encompassing the selection of conductive materials and substrates, as well as the essential pre- and post-treatments involved. Furthermore, the diverse printing techniques and the specific requirements are discussed, highlighting the advantages and limitations of each method. Additionally, the multitude of wearable applications made possible by printed e-textiles is explored, such as their integration as various sensors, supercapacitors, and heated garments. Finally, a forward-looking perspective is provided, discussing future prospects and emerging trends in the realm of printed wearable e-textiles. As advancements in materials science, printing technologies, and design innovation continue to unfold, the transformative potential of printed e-textiles in healthcare and beyond is poised to revolutionize the way wearable technology interacts and benefits.

Electrode Materials, Structural Design, and Storage Mechanisms in Hybrid Supercapacitors

Currently, energy storage systems are of great importance in daily life due to our dependence on portable electronic devices and hybrid electric vehicles. Among these energy storage systems, hybrid supercapacitor devices, constructed from a battery-type positive electrode and a capacitor-type negative electrode, have attracted widespread interest due to their potential applications. In general, they have a high energy density, a long cycling life, high safety, and environmental friendliness. This review first addresses the recent developments in state-of-the-art electrode materials, the structural design of electrodes, and the optimization of electrode performance. Then we summarize the possible classification of hybrid supercapacitor devices, and their potential applications. Finally, the fundamental theoretical aspects, charge-storage mechanism, and future developing trends are discussed. This review is intended to provide future research directions for the next generation of high-performance energy storage devices.

Designing High-Performing Symmetric Supercapacitor by Engineering Polyaniline on Steel Mesh Surface via Electrodeposition

Energy storage is one of the most stimulating requirements to keep civilization on the wheel of progress. Supercapacitors generally exhibit a high-power density, have a maximum life cycle, quick charging time, and are eco-friendly. Polyaniline (PANI), a conductive polymer, is considered an efficacious electrode material for supercapacitors due to its good electroactivity, including pseudocapacitive behavior. Here, we present the fabrication of a symmetric supercapacitor device based on steel mesh electrodeposited with PANI. Due to its effective conductivity, porous nature, and low cost, steel mesh is a good choice as a current collector to fabricate a high-performance supercapacitor at a low cost. The optimum fabricated supercapacitor has a high specific capacitance of ∼353 mF cm^-2 . Furthermore, the supercapacitor obtained an energy density of ∼26.4 μW h cm^-2 at a power density of ∼400 μW cm^-2 . The fabricated supercapacitor shows high stability, as the initial capacitance remained almost the same after 1000 charge/discharge cycles. PANI is a promising candidate for mass production and wide applications due to its low cost and high performance.

Smart Electronic Textile-Based Wearable Supercapacitors

Electronic textiles (e-textiles) have drawn significant attention from the scientific and engineering community as lightweight and comfortable next-generation wearable devices due to their ability to interface with the human body, and continuously monitor, collect, and communicate various physiological parameters. However, one of the major challenges for the commercialization and further growth of e-textiles is the lack of compatible power supply units. Thin and flexible supercapacitors (SCs), among various energy storage systems, are gaining consideration due to their salient features including excellent lifetime, lightweight, and high-power density. Textile-based SCs are thus an exciting energy storage solution to power smart gadgets integrated into clothing. Here, materials, fabrications, and characterization strategies for textile-based SCs are reviewed. The recent progress of textile-based SCs is then summarized in terms of their electrochemical performances, followed by the discussion on key parameters for their wearable electronics applications, including washability, flexibility, and scalability. Finally, the perspectives on their research and technological prospects to facilitate an essential step towards moving from laboratory-based flexible and wearable SCs to industrial-scale mass production are presented.

Phase-Inverted Copolymer Membrane for the Enhancement of Textile Supercapacitors

This paper presents a universal fabrication process for single-layer textile supercapacitors, independent of textile properties such as weave pattern, thickness and material. To achieve this, an engineered copolymer membrane was fabricated within these textiles with an automated screen printing, phase inversion and vacuum curing process. This membrane, together with the textile yarns, acts as a porous, flexible and mechanically durable separator. This process was applied to four textiles, including polyester, two polyester-cottons and silk. Carbon-based electrodes were subsequently deposited onto both sides of the textile to form the textile supercapacitors. These supercapacitors achieved a range of areal capacitances between 3.12 and 38.2 mF·cm⁻², with energy densities between 0.279 and 0.681 mWh·cm⁻³ with average power densities of between 0.334 and 0.32 W·cm⁻³. This novel membrane facilitates the use of thinner textiles for single-layered textile supercapacitors without significantly sacrificing electrochemical performance and will enable future high energy density textile energy storage, from supercapacitors to batteries.

Recent Trends in Carbon Nanotube Electrodes for Flexible Supercapacitors: A Review of Smart Energy Storage Device Assembly and Performance

In order to upgrade existing electronic technology, we need simultaneously to advance power supply devices to match emerging requirements. Owing to the rapidly growing wearable and portable electronics markets, the demand to develop flexible energy storage devices is among the top priorities for humankind. Flexible supercapacitors (FSCs) have attracted tremendous attention, owing to their unrivaled electrochemical performances, long cyclability and mechanical flexibility. Carbon nanotubes (CNTs), long recognized for their mechanical toughness, with an elastic strain limit of up to 20%, are regarded as potential candidates for FSC electrodes. Along with excellent mechanical properties, high electrical conductivity, and large surface area, their assemblage adaptability from one-dimensional fibers to two-dimensional films to three-dimensional sponges makes CNTs attractive. In this review, we have summarized various assemblies of CNT structures, and their involvement in various device configurations of FSCs. Furthermore, to present a clear scenario of recent developments, we discuss the electrochemical performance of fabricated flexible devices of different CNT structures and their composites, including additional properties such as compressibility and stretchability. Additionally, the drawbacks and benefits of the study and further potential scopes are distinctly emphasized for future researchers.

Lignin-based carbon nanofibe rs: Morphologies, properties, and features as substrates for pseudocapacitor electrodes

In this work, lignin-based carbon nanofibers (LCNFs) were for the first time served as substrate for in-situ electrodeposition of polyaniline (PANI) and tested as pseudocapacitor. Two LCNFs with different lignin ratios were designed to distinguish their morphology and structural properties. Next, PANI deposition mechanisms on both LCNFs were investigated and the electrochemical performance of the resulting LCNF/PANIs were evaluated. It was found although LCNF2 was composed of less uniform nanofibers due to more presence of lignin in precursor dope, it had higher tensile strength/modulus than LCNF1 (strength: 34.3MPa to 24.2 MPa; Modulus: 2.40 GPa to 1.45GPa) and was more cost-effective. Particularly, the beaded fibers on LCNF2 contributes to the deposition of PANI with higher specific mass capacitance (612.8 F g^-1 to 547.0 F g^-1). Upon assembling into solid-state supercapacitors, the C_m of LCNF2/PANI device was determined to be 229 F g^-1 and the maximum energy density was 11.13Wh kg^-1 at a power density of 0.08 kW kg^-1. This work showed LCNF produced from renewable and low-cost lignin could be directly used as substrate for PANI deposition. Moreover, the composition in spinning dope played an important role in determining the performances of resulting pseudocapacitors.

Hybridized Graphene for Supercapacitors: Beyond the Limitation of Pure Graphene

Graphene-based supercapacitors have been attracting growing attention due to the predicted intrinsic high surface area, high electron mobility, and many other excellent properties of pristine graphene. However, experimentally, the state-of-the-art graphene electrodes face limitations such as low surface area, low electrical conductivity, and low capacitance, which greatly limit their electrochemical performances for supercapacitor applications. To tackle these issues, hybridizing graphene with other species (e.g., atom, cluster, nanostructure, etc.) to enlarge the surface area, enhance the electrical conductivity, and improve capacitance behaviors are strongly desired. In this review, different hybridization principles (spacers hybridization, conductors hybridization, heteroatoms doping, and pseudocapacitance hybridization) are discussed to provide fundamental guidance for hybridization approaches to solve these challenges. Recent progress in hybridized graphene for supercapacitors guided by the above principles are thereafter summarized, pushing the performance of hybridized graphene electrodes beyond the limitation of pure graphene materials. In addition, the current challenges of energy storage using hybridized graphene and their future directions are discussed.

Capacitance Enhancement by Incorporation of Functionalised Carbon Nanotubes into Poly(3,4-Ethylenedioxythiophene)/Graphene Oxide Composites

This paper reports on the role of oxidised carbon nanotubes (oxMWCNTs) present in poly-3,4-ethylenedioxytiophene (PEDOT)/graphene oxide (GOx) composite. The final ternary composites (pEDOT/GOx/oxMWCNTs) are synthesised by an electrodeposition process from the suspension-containing monomer, oxidised carbon nanotubes and graphene oxide. Dissociated functional groups on the surface of graphene oxide play a role of counter-ions for the polymer chains. Detailed physicochemical and electrochemical characterisation of the ternary composites is presented in the paper. The results prove that the presence of oxMWCNTs in the ternary composites doubles the capacitance values compared to the binary ones (450 vs. 270 F cm^-3 for PEDOT/GOx/oxMWCNTs and PEDOT/GOx, respectively). The amount of carbon nanotubes in the synthesis solution is crucial for physicochemical properties of the composites, their adhesion to the electrode substrate and the electrochemical performance.

Review on Carbon/Polyaniline Hybrids: Design and Synthesis for Supercapacitor

Polyaniline has been widely used in high-performance pseudocapacitors, due to its low cost, easy synthesis, and high theoretical specific capacitance. However, the poor mechanical properties of polyaniline restrict its further development. Compared with polyaniline, functionalized carbon materials have excellent physical and chemical properties, such as porous structures, excellent specific surface area, good conductivity, and accessibility to active sites. However, it should not be neglected that the specific capacity of carbon materials is usually unsatisfactory. There is an effective strategy to combine carbon materials with polyaniline by a hybridization approach to achieve a positive synergistic effect. After that, the energy storage performance of carbon/polyaniline hybridization material has been significantly improved, making it a promising and important electrode material for supercapacitors. To date, significant progress has been made in the synthesis of various carbon/polyaniline binary composite electrode materials. In this review, the corresponding properties and applications of polyaniline and carbon hybrid materials in the energy storage field are briefly reviewed. According to the classification of different types of functionalized carbon materials, this article focuses on the recent progress in carbon/polyaniline hybrid materials, and further analyzes their corresponding properties to provide guidance for the design, synthesis, and component optimization for high-performance supercapacitors.

Recent development of Supercapacitor Electrode Based on Carbon Materials

Supercapacitor has gained significant attention due to its fast charging/discharging speed, high power density and long-term cycling stability in contrast to traditional batteries. In this review, state-of-the-art achievements on supercapacitor electrode based on carbon materials is summarized. In all-carbon composite materials part, various carbon materials including graphene, carbon nanotube, carbon foam and carbon cloth are composited to fabricate larger specific surface area and higher electrical conductivity electrodes. However, obstacles of low power density as well as low cycling life still remain to be addressed. In metal-oxide composites part, carbon nanotube, graphene, carbon fiber fabric and hollow carbon nanofibers combine with MnO2respectively, which significantly address drawbacks of all-carbon material electrodes. Additionally, TiO2is incorporated into graphene electrode to overcome the low mechanical flexibility of graphene. In organic active compounds part, conducting polymers are employed to combinate with carbon materials to fabricate high specific capacitance, long-term thermal stability and outstanding electroconductivity flexible textile supercapacitors. In each part, innovation, fabrication process and performance of the resulting composites are demonstrated. Finally, future directions that could enhance the performance of supercapacitors are discussed.

Fabrication of three-dimensional composite textile electrodes by metal-organic framework, zinc oxide, graphene and polyaniline for all-solid-state supercapacitors

Textile electrode materials have attracted intense attention in the flexible supercapacitor field due to their flexibility, light weight, hierarchical porosity and mechanical robustness. However, their electrochemical performance is not good due to the low conductivity, ineffective ion diffusion and small electroactive surface area. In this study, a three-dimensional (3D) textile electrode material was constructed by utilizing ZIF-8 (Zeolitic Imidazolate Framework), metal oxides, conductive polymers and graphene sheets. The polyaniline/ZnO/ZIF-8/graphene/polyester textile electrode exhibited good electrochemical performance with a high areal capacitance of 1.378 F/cm² at 1 mA/cm² and high stability under different mechanical deformations. A flexible all-solid-state symmetric supercapacitor device was further fabricated, which can provide a high energy density of 235 μWh/cm³ at a power density of 1542 μW/cm³.

Synthesis and Supercapacitor Performance of Polyaniline/Nitrogen-Doped Ordered Mesoporous Carbon Composites

The electrochemical property of ordered mesoporous carbon (OMC) can be changed significantly due to the incorporating of electron-donating heteroatoms into OMC. Here, we demonstrate the successful fabrication of nitrogen-doped ordered mesoporous carbon (NOMC) materials to be used as carbon substrates for loading polyaniline (PANI) by in situ polymerization. Compared with NOMC, the PANI/NOMC prepared with a different mass ratio of PANI and NOMC exhibits remarkably higher electrochemical specific capacitance. In a typical three-electrode configuration, the hybrid has a specific capacitance about 276.1 F/g at 0.2 A/g with a specific energy density about 38.4 Wh/kg. What is more, the energy density decreases very slowly with power density increasing, which is a different phenomenon from other reports. PANI/NOMC materials exhibit good rate performance and long cycle stability in alkaline electrolyte (~ 80% after 5000 cycles). The fabrication of PANI/NOMC with enhanced electrochemical properties provides a feasible route for promoting its applications in supercapacitors.