Bifunctional Cu2S–Co(OH)2 nanotube array/Cu foam electrocatalyst for overall water splitting

Modulating the structure of Cu in Cu2X/CNTs hollow tetrakaidecahedron to enhance high-efficiency H2O2 production

Regulation of active sites of electrocatalysts is critical in adjusting electronic structure and catalytic selectivity towards oxygen reduction reaction (ORR) to hydrogen peroxide (H2O2). Herein, the Cu2X/CNTs (X = Se, SSe, S) hollow tetrakaidecahedron catalysts were synthesized to facilitate the electrocatalytic reduction of O2 to H2O2. The introduction of S resulted in a shift from four-electron pathway on Cu2Se/CNTs to two-electron process on Cu2S/CNTs, ultimately leading to an enhancement in H2O2 productivity. Importantly, the addition of extra S species can modulate the chemical environment of active sites, and electrochemical tests demonstrate that the Cu2S/CNTs catalyst exhibits an enhanced selectivity (over 91 %), production rate (360 mmol gcat-1 h-1), and durability for H2O2 undergoing a two-electron process by an H-type electrolytic cell. The in-situ Raman spectroscopy result confirms that the structural stability of Cu2S/CNTs during the reaction, and the accumulation of H2O2 increased with the extension of reaction time. Various experimental results and density functional theory (DFT) reveal that the S atoms can optimize the adsorption strength of the active sites to reaction intermediates, thereby creating an appropriate energy barrier for the formation of the determinant intermediate OOH* in H2O2 production, while maintain a high energy barrier for OO bond breaking of OOH* towards H2O formation. This study proves insights into strategies for controlling H2O2 production and guiding the optimization of catalysts for H2O2 electrosynthesis.

NH4Cl-Assisted Electrosynthesis of P-Doped Co(OH)2 Nanosheet on Cu2S Hollow Nanotube Arrays for Glycerol Electrooxidation

The glycerol oxidation reaction (GOR) for producing high-value-added organic compounds is of great research interest due to its potential in alleviating the energy crisis. Herein, a facile NH4Cl-assisted electrodeposition strategy is reported to fabricate 3D nano-forest array-like hollow nanostructures. The hierarchical heterojunction by combining phosphorus doping Co(OH)2 nanosheets with Cu2S nanotube arrays (P-Co(OH)2@Cu2S NTs/CF) is developed to realize the optimization on GOR. The optimized P-Co(OH)2@Cu2S NTs/CF catalyst exhibits an exceptional activity with a formate Faradaic efficiency (FE) of 97.40% at a potential of 1.30 V (vs RHE). The experimental results indicate that this unique hollow nano-forest structure, grown on a conductive support, can expose more active sites and facilitate electron transfer, thereby demonstrating excellent GOR performance. This work provides new opportunities for the design of electrocatalysts of high-activity and low-cost hollow heterostructure electrocatalysts for glycerol electrooxidation.

d-Band Center Engineering of Nickel Nanoparticles Accelerates Water Dissociation for Hydrogen Evolution in Neutral NaCl Solution

While Pt is highly efficient for hydrogen evolution reaction (HER), its widespread use is limited by scarcity and high cost. Herein, a vertically aligned electrocatalyst is present comprising Ni3S2 nanotube arrays (NTAs) and Ni nanoparticles (NPs) (Ni3S2/Ni NTAs) for neutral HER. In a neutral 4 wt.% NaCl solution (pH = 7), the Ni3S2/Ni NTAs achieves a current density of 100 mA cm-2 at a low overpotential of 540 mV, outperforming both Ni3S2 NTAs and Ni NTAs and even the commercial Pt plate. The hollow tubular structure offers ample mass transfer channels, and strong electronic interaction between Ni3S2 and Ni is observed. Theoretical studies reveal that the lowered d-band center (ɛd) of Ni 3d orbital significantly reduces the activation energy for H2O dissociation and facilitates the movement of an H atom in H2O away from OH to form a transition state, consequently promoting H2 evolution. When Ni3S2/Ni NTAs is used as the cathode in a two-electrode diaphragm-free electrolyzer with a RuSnTi anode, efficient H2 production and energy-saving Cl2 evolution are achieved. This work highlights the potential of uniquely structured electrocatalysts for HER in neutral NaCl solutions.

Fabrication of Ru-doped CuMnBP micro cluster electrocatalyst with high efficiency and stability for electrochemical water splitting application at the industrial-level current density

Electrochemical water splitting has been considered as a key pathway to generate environmentally friendly green hydrogen energy and it is essential to design highly efficient electrocatalysts at affordable cost to facilitate the redox reactions of hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). In this work, a novel micro-clustered Ru/CuMnBP electrocatalyst is introduced, prepared via hydrothermal deposition and soaking-assisted Ru doping approaches on Ni foam substrate. Ru/CuMnBP micro-clusters exhibit relatively low HER/OER turnover overpotentials of 11 mV and 85 mV at 10 mA/cm2 in 1 M KOH. It also demonstrates a low 2-E turnover cell voltage of 1.53 V at 10 mA/cm2 for the overall water-splitting, which is comparable with the benchmark electrodes of Pt/C||RuO2. At a super high-current density of 2000 mA/cm2, the dual functional Ru/CuMnBP demonstrates an exceptionally low 2-E cell voltage of 3.13 V and also exhibits superior stability for over 10 h in 1 M KOH. Excellent electrochemical performances originate from the large electrochemical active surface area with the micro cluster morphology, high intrinsic activity of CuMnBP micro-clusters optimized through component ratio adjustment and the beneficial Ru doping effect, which enhances active site density, conductivity and stability. The usage of Ru in small quantities via the simple soaking doping approach significantly improves electrochemical reaction rates for both HER and OER, making Ru/CuMnBP micro-clusters promising candidates for advanced electrocatalytic applications.

Transition Metals-Based Water Splitting Electrocatalysts on Copper-Based Substrates: The Integral Role of Morphological Properties

Electrocatalytic water splitting is a promising alternative to produce high purity hydrogen gas as the green substitute for renewable energy. Thus, development of electrocatalysts for both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) are vital to improve the efficiency of the water splitting process particularly based on transition metals which has been explored extensively to replace the highly active electrocatalytic activity of the iridium and ruthenium metals-based electrocatalysts. In situ growth of the material on a conductive substrate has also been proven to have the capability to lower down the overpotential value significantly. On top of that, the presence of substrate has given a massive impact on the morphology of the electrocatalyst. Among the conductive substrates that have been widely explored in the field of electrochemistry are the copper based substrates mainly copper foam, copper foil and copper mesh. Copper-based substrates possess unique properties such as low in cost, high tensile strength, excellent conductor of heat and electricity, ultraporous with well-integrated hierarchical structure and non-corrosive in nature. In this review, the recent advancements of HER and OER electrocatalysts grown on copper-based substrates has been critically discussed, focusing on their morphology, design, and preparation methods of the nanoarrays.

BaRuO3 coated Ti plate as an efficient and stable electro-catalyst for water splitting reaction in alkaline medium

Water splitting using an electrochemical device to produce hydrogen fuel is a green and economic approach to solve the energy and environmental crisis. The realistic design of durable electro-catalysts and their synthesis using a simplistic technique is a great challenge to produce hydrogen by water electrolysis. Herein, we report a stable highly active barium ruthenium oxide (BRO) electro-catalysts over Ti plate using a soft chemical method at low temperature. The synthesized material shows facile hydrogen evolution reaction (HER) as well as oxygen evolution reaction (OER) in alkaline medium with over-potentials of 195 mV and 300 mV, respectively at a current density of 10 mA cm-2. The excellent stability lasts for at least 24 h without any degradation for both the HER and OER at the current density of 10 mA cm-2, inferring the practical applications of the material toward production of green hydrogen energy. Certainly, the synthesized catalyst is capable adequately for the overall water splitting at a cell voltage of 1.60 V at a current density of 10 mA cm-2 with an impressive stability for at least 24 h, showing a minimum loss of potential. Thus the present work contributes to the rational design of stable and efficient electro-catalysts for overall water splitting reaction in alkaline media.

Highly Durable Nanoporous Cu2-xS Films for Efficient Hydrogen Evolution Electrocatalysis under Mild pH Conditions

Copper-based hydrogen evolution electrocatalysts are promising materials to scale-up hydrogen production due to their reported high current densities; however, electrode durability remains a challenge. Here, we report a facile, cost-effective, and scalable synthetic route to produce Cu2-xS electrocatalysts, exhibiting hydrogen evolution rates that increase for ∼1 month of operation. Our Cu2-xS electrodes reach a state-of-the-art performance of ∼400 mA cm-2 at -1 V vs RHE under mild conditions (pH 8.6), with almost 100% Faradaic efficiency for hydrogen evolution. The rise in current density was found to scale with the electrode electrochemically active surface area. The increased performance of our Cu2-xS electrodes correlates with a decrease in the Tafel slope, while analyses by X-ray photoemission spectroscopy, operando X-ray diffraction, and in situ spectroelectrochemistry cooperatively revealed the Cu-centered nature of the catalytically active species. These results allowed us to increase fundamental understanding of heterogeneous electrocatalyst transformation and consequent structure-activity relationship. This facile synthesis of highly durable and efficient Cu2-xS electrocatalysts enables the development of competitive electrodes for hydrogen evolution under mild pH conditions.

Co(OH)2 Nanoflowers Decorated α-NiMoO4 Nanowires as a Bifunctional Electrocatalyst for Efficient Overall Water Splitting

The development of bifunctional electrocatalysts with high catalytic activity and cyclic stability is an effective method for electrocatalytic water splitting. Herein, a promising hydroxide/oxide Co(OH)2/α-NiMoO4 NWs/CC heterostructure with nanoflowers decorating the nanowires was fabricated on a carbon cloth (CC) substrate via hydrothermal and calcination methods. In contrast to one-dimensional nanomaterials, the interfaces of Co(OH)2 nanoflowers and α-NiMoO4 nanowires on CC provide more active sites for electrocatalytic reactions; therefore, they exhibit obviously enhanced electrocatalytic activities in overall water splitting. Specifically, the Co(OH)2/α-NiMoO4 NWs/CC electrodes exhibit an overpotential of 183.01 mV for hydrogen evolution reaction (HER) and of 170.26 mV for oxygen evolution reactions (OER) at the current density of 10 mA cm−2 in 1.0 M KOH. Moreover, the electrocatalytic oxygen evolution reaction (OER) activity of the Co(OH)2/α-NiMoO4 NWs/CC electrocatalyst was enhanced after long-term stability tests.

Mo-Doped Cu2S Multilayer Nanosheets Grown In Situ on Copper Foam for Efficient Hydrogen Evolution Reaction

Metal sulfide electrocatalyst is developed as a cost-effective and promising candidate for hydrogen evolution reaction (HER). In this work, we report a novel Mo-doped Cu₂S self-supported electrocatalyst grown in situ on three-dimensional copper foam via a facile sulfurization treatment method. Interestingly, Mo-Cu₂S nanosheet structure increases the electrochemically active area, and the large fleecy multilayer flower structure assembled by small nanosheet facilitates the flow of electrolyte in and out. More broadly, the introduction of Mo can adjust the electronic structure, significantly increase the volmer step rate, and accelerate the reaction kinetics. As compared to the pure Cu₂S self-supported electrocatalyst, the Mo-Cu₂S/CF show much better alkaline HER performance with lower overpotential (18 mV at 10 mA cm⁻², 322 mV at 100 mA cm⁻²) and long-term durability. Our work constructs a novel copper based in-situ metal sulfide electrocatalysts and provides a new idea to adjust the morphology and electronic structure by doping for promoting HER performance.

Tuning the Polarity of a Fibrous Poly(vinylidene fluoride-co-hexafluoropropylene)-Based Support for Efficient Water Electrolysis

Water electrolysis under alkaline conditions is of interest due to the applicability of non-precious metal-based materials for electrocatalysts. However, the successful design and synthesis of earth-abundant and efficient catalysts for the oxygen evolution reaction (OER) remain a significant challenge. This work presents cost-effective and straightforward ways to improve the OER activity under alkaline conditions by activating the catalyst-support and reactant-support interaction. Micro/nano-sized fibrous poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-HFP) was synthesized via simple and scalable electrospinning and subsequently coated with Cu by electroless deposition to obtain the electrocatalyst with a large specific surface area, enhanced mass transport, and high catalyst utilization. Scanning electron microscopy, infrared spectroscopy, and X-ray diffraction confirmed the successful synthesis of the series of Cu/PVdF-HFP fibrous catalysts with varied ferroelectric polarizability of the PVdF-HFP support in the order of stretch-anneal > anneal > stretch > without pre-treatment of the catalyst. The best OER activity was confirmed for the Cu/PVdF-HFP catalyst with stretch and annealed treatment among the catalysts tested, suggesting that both the reaction kinetics and energetics of stretch-annealed Cu/PVdF-HFP catalysts were optimal for the OER. The electron delocalization between Cu and PVdF-HFP substrates (electron transfer from Cu to the negatively charged (δ^- _eff) PVdF-HFP region at the Cu|PVdF-HFP interface) and the enhanced transport of reactive hydroxide species and/or the increase in the local pH by positively charged (δ⁺ _eff) PVdF-HFP region concertedly accelerate the OER activity. The overall activity for the prototype water electrolyzer increased 10-fold with stretch-anneal treatment compared to the one without pre-treatment, highlighting the effect of tuning the catalyst-support and reactant-support interaction on improving the efficiency of the water electrolysis.

Electrocatalytic Water Splitting: From Harsh and Mild Conditions to Natural Seawater

Electrocatalytic water splitting is regarded as the most effective pathway to generate green energy-hydrogen-which is considered as one of the most promising clean energy solutions to the world's energy crisis and climate change mitigation. Although electrocatalytic water splitting has been proposed for decades, large-scale industrial hydrogen production is hindered by high electricity cost, capital investment, and electrolysis media. Harsh conditions (strong acid/alkaline) are widely used in electrocatalytic mechanism studies, and excellent catalytic activities and efficiencies have been achieved. However, the practical application of electrocatalytic water splitting in harsh conditions encounters several obstacles, such as corrosion issues, catalyst stability, and membrane technical difficulties. Thus, the research on water splitting in mild conditions (neutral/near neutral), even in natural seawater, has aroused increasing attention. However, the mechanism in mild conditions or natural seawater is not clear. Herein, different conditions in electrocatalytic water splitting are reviewed and the effects and proposed mechanisms in the three conditions are summarized. Then, a comparison of the reaction process and the effects of the ions in different electrolytes are presented. Finally, the challenges and opportunities associated with direct electrocatalytic natural seawater splitting and the perspective are presented to promote the progress of hydrogen production by water splitting.

Free-standing Co/Zn sulfide supported on Cu-foam for efficient overall water splitting

High-performance bifunctional electrocatalyst for both the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is arousing great interest aiming at efficient electrochemical splitting of water. Herein, we report a...

CoTe2–NiTe2 heterojunction directly grown on CoNi alloy foam for efficient oxygen evolution reaction

One-step fabrication of a self-supported CoTe2–NiTe2 heterojunction electrocatalyst directly grown on CoNi foam for efficient and durable oxygen evolution reactions.

Advancing the extended roles of 3D transition metal based heterostructures with copious active sites for electrocatalytic water splitting

The replacement of noble metals with alternative electrocatalysts is highly demanded for water splitting. From the exploration of 3D -transition metal based heterostructures, engineering at the nano-level brought more enhancements in active sites with reduced overpotentials for both the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). However, recent developments in 3D transition metal based heterostructures like direct growth on external substrates (Ni foam, Cu foam) gave highly impressive activities and stabilities. Research needs to be focused on how the active sites can be enhanced further with 3D heterostructures of transition metals by studying them with various counterparts like hydroxides, layered double hydroxides and phosphides for empowering both OER and HER applications. This perspective covers the way to enlarge the utilization of 3D heterostructures successfully in terms of reduced overpotentials, highly exposed active sites, increased electrical conductivity, porosity and high-rate activity. From the various approaches of growth of transition metal based 3D heterostructures, it is easy to fine tune the active sites to have a viable production of hydrogen with less applied energy input. Overall, this perspective outlines a direction to increase the number of active sites on 3D transition metal based heterostructures by growing on 3D foams for enhanced water splitting applications.

Self-supported cobalt–nickel bimetallic telluride as an advanced catalyst for the oxygen evolution reaction

The Ni-doped Co@CoTe2 electrode exhibits an outstanding OER activity and excellent long-term stability and outperforms most of the well-studied Co-based dichalcogenides.

Cu2O@Fe-Ni3S2 nanoflower in situ grown on copper foam at room temperature as an excellent oxygen evolution electrocatalyst

Herein, we have synthesized successfully a three-dimensional/two dimensional (3D/2D) core-shell Cu₂O@Fe-Ni₃S₂ nanoflower on copper foam at room temperature. Remarkably, by virtue of rich active sites and vacancies, large surface area, high conductivity and close contact with the electrolyte, the Cu₂O@Fe-Ni₃S₂ catalyst exhibits superior stability and oxygen evolution reaction performance.

Urea-assisted enhanced electrocatalytic activity of MoS2–Ni3S2 for overall water splitting

Urea-assisted enhanced electrocatalytic activity of MoS₂–Ni₃S₂ as a bifunctional electrocatalyst for overall water splitting.

Photo-reduction enables catalyst regeneration in Fenton reaction on an Fe2O3-decorated TiO2 nanotube-based photocatalyst

The Fenton reaction is regarded as an advanced oxidation process that can efficiently remediate environmental pollutants. However, the one-time irreversible consumption of its catalysts raises the cost in practical application. Herein, we report the generation of active Fe2+ sites via photo-reduction by photogenerated electrons on a TiO2 nanotube-based catalyst (TNT(Pd)/Fe2O3) with Fe2O3 decorated on the outside wall, while the inside cavity entrapped Pd nanoparticles. Fenton catalytic investigations under visible light show that TNT(Pd)/Fe2O3 displays superior methyl orange degradation activity with 90% removal in 10 minutes. The kinetic constant is 4.3 times as the sum of the pure photocatalysis and Fenton catalytic kinetic constants. The synergistic effect between the Fenton and photocatalytic reactions is further evidenced by the photocurrent and photodegradation tests. The TNT(Pd)/Fe2O3 catalyst showed no decay in the Fenton-photocatalytic performance over three successive cycles. XPS measurements after long-term stability tests revealed no loss, but a slight increase in the number of Fe2+ species. All of these results suggest that the most active Fe2+ species in the Fenton reaction can be regenerated via the reduction by photogenerated electrons. This work addressed the challenge in catalyst regeneration in the traditional Fenton reaction via photoreduction by rational combination with a photocatalyst and the realized synergistic effect between photocatalysis and the Fenton reaction.