Recycling PLA to multifunctional oligomeric compatibilizers for PLA/starch composites

Comprehensive Characterization of Polymeric Composites Reinforced with Silica Microparticles Using Leftover Materials of Fused Filament Fabrication 3D Printing

Silica exhibits properties such that its addition into polymeric materials can result in an enhanced overall quality and improved characteristics and as a result silica has been widely used as a filler material for improving the rheological properties of polymeric materials. The usage of polymers in three-dimensional printing technology has grown exponentially, which has increased the amount of waste produced during this process. Several polymers, such as polypropylene (PP), polyvinyl alcohol (PVA), polylactic acid (PLA), and nylon, are applied in this emerging technology. In this study, the effect of the addition of silica as a filler on the mechanical, thermal, and bulk density properties of the composites prepared from the aforementioned polymeric waste was studied. In addition, the morphology of the composite materials was characterized via scanning electron microscopy. The composite samples were prepared with various silica concentrations using a twin extruder followed by hot compression. Generally, the addition of silica increased the tensile strength of the polymers. For instance, the tensile strength of PVA with 5 wt% filler increased by 76 MPa, whereas those of PP and PLA with 10 wt% filler increased by 7.15 and 121.03 MPa, respectively. The crystallinity of the prepared composite samples ranged from 14% to 35%, which is expected in a composite system. Morphological analysis revealed the random dispersion of silica particles and agglomerate formation at high silica concentrations. The bulk density of the samples decreased with increased amount of filler addition. The addition of silica influenced the changes in the characteristics of the polymeric materials. Furthermore, the properties presented in this study can be used to further study the engineering design, transportation, and production processes, promoting the recycling and reuse of such waste in the same technology with the desired properties.

3D Printing PLA Waste to Produce Ceramic Based Particulate Reinforced Composite Using Abundant Silica-Sand: Mechanical Properties Characterization

Due to the significant properties of silica, thermostatics can be enhanced using silica-additives to maximize the quality of polymer compounds and transform plastics into tailored properties. The silica additives can enhance the handling and quality performance of composites and thermoplastic polymers due to their diverse potential. Besides, using silica as an additive in different characteristics can allow granulates and powders to flow easily, minimize caking, and control rheology. On the other hand, the eruption of 3D printing technology has led to a massive new waste source of plastics, especially the polylactic acid (PLA) that is associated with the fused deposition modeling (FDM) process. In this paper, the impact on the mechanical properties when silica is mixed with waste PLA from 3D printing was studied. The PLA/silica mixtures were prepared using different blends through twin extruders and a Universal Testing Machine was used for the mechanical characterization. The result indicated that increasing silica composition resulted in the increase of the tensile strength to 121.03 MPa at 10 wt%. Similar trends were also observed for the toughness, ductility, and the yield stress values of the PLA/silica blends at 10 wt%, which corresponds to the increased mechanical property of the composite material reinforced by the silica particles. Improvement in the mechanical properties of the developed composite material promotes the effective recycling of PLA from applications such as 3D printing and the potential of reusing it in the same application.

Plasticizer Enhancement on the Miscibility and Thermomechanical Properties of Polylactic Acid-Chitin-Starch Composites

In previous research, a polylactic chitin starch composite was prepared without the use of a solvent to enhance the miscibility. In this study, a polylactic acid (PLA) chitin starch composite was produced with chloroform as a plasticizer in the ratio 1:10. The blending of chitin and starch with PLA ranges from 2% to 8%. Tensile strength, impact, thermogravimetry analysis-Fourier-transform infrared spectroscopy (TGA)-FTIR, and differential scanning calorimetry (DSC) were used to test the thermomechanical properties. Also, the morphological properties, water absorption, and wear rate of the material was observed. The results showed that the tensile strength, yield strength, and impact strength were improved compared to the pure polylactic acid. Also, the elastic modulus of the samples increased, but were lower compared to that of the pure polylactic acid. The result of the fractured surface morphology showed good miscibility of the blending, which accounted for the good mechanical properties recorded in the study. The thermogravimetric analysis (TGA) and derivative thermogravimetric analysis DTA show a single degradation and peak respectively, which is also shown in the glass temperature measures from the DSC analysis. The water absorption test shows that the water absorption rate increases with starch content and the wear rate recorded sample A (92% P/8% C) as the highest. The high miscibility projected was achieved with no void, with the use of chloroform as a plasticizer.

Properties and Characterization of a PLA-Chitin-Starch Biodegradable Polymer Composite

This paper presents a comparison on the effects of blending chitin and/or starch with poly(lactic acid) (PLA). Three sets of composites (PLA–chitin, PLA–starch and PLA–chitin–starch) with 92%, 94%, 96% and 98% PLA by weight were prepared. The percentage weight (wt.%) amount of the chitin and starch incorporated ranges from 2% to 8%. The mechanical, dynamic mechanical, thermal and microstructural properties were analyzed. The results from the tensile strength, yield strength, Young’s modulus, and impact showed that the PLA–chitin–starch blend has the best mechanical properties compared to PLA–chitin and PLA–starch blends. The dynamic mechanical analysis result shows a better damping property for PLA–chitin than PLA–chitin–starch and PLA–starch. On the other hand, the thermal property analysis from thermogravimetry analysis (TGA) shows no significant improvement in a specific order, but the glass transition temperature of the composite increased compared to that of neat PLA. However, the degradation process was found to start with PLA–chitin for all composites, which suggests an improvement in PLA degradation. Significantly, the morphological analysis revealed a uniform mix with an obvious blend network in the three composites. Interestingly, the network was more significant in the PLA–chitin–starch blend, which may be responsible for its significantly enhanced mechanical properties compared with PLA–chitin and PLA–starch samples.

The Role of Multiwalled Carbon Nanotubes in the Mechanical, Thermal, Rheological, and Electrical Properties of PP/PLA/MWCNTs Nanocomposites

Polypropylene/polylactic acid (PP/PLA) blend (10–40% of PLA) and PP/PLA/MWCNTs nanocomposites (0.5, 1, and 2 wt% of MWCNTs) were prepared via melt compounding. Scanning electron microscopy revealed a co-continuous PLA phase in the PP/PLA blends with high PLA content. Moreover, the addition of 2 wt% multi-walled carbon nanotubes (MWCNTs) increased the tensile modulus and tensile strength of the PP/PLA40% by 60% and 95%, respectively. A conductive network was found with the addition of 2 wt% MWCNTs, where the electrical conductivity of the PP/PLA increased by nine orders of magnitude. At 2 wt% MWCNTs, a solid network within the composite was characterized by rheological assessment, where the composite turned from nonterminal to terminal behavior. Soil burial testing of the PP/PLA blend within 30 days in natural humus compost soil featured suitable biodegradation, which indicates the PP/PLA blend is as an appropriate candidate for food packing applications.

Synthesis and Characterization of Aluminum Containing Silica Aerogel Catalysts for Degradation of PLA

Aluminum loaded silica aerogel based catalysts were synthesized by impregnation of aluminum into silica aerogel produced using sol-gel method in different aluminum loadings (2.5–15 wt%) to investigate their performances in degradation of polylactic acid (PLA).

Synthesized catalysts showed Type IV isotherm with H1 hysteresis which indicates the mesoporosity of the materials. They have demonstrated favorable properties in terms of high surface area (743–510 m2/g), pore volume (1.79–0.69 cm3/g), and pore diameter (6.38–3.60 nm) depending on aluminum loading amounts.

Thermogravimetric analysis demonstrated that metal loaded silica aerogel catalysts have an influence on degradation profile of PLA. A noticeable reduction in the activation energy for the PLA degradation was attained with an increase in aluminum loading. These findings show that silica aerogel catalysts are promising for the recycling processes of PLA with their pore characteristics and their acidity affect the degradation performance significantly.

Physicochemical evolutions of starch/poly (lactic acid) composite biodegraded in real soil

Plastic pollution is a major environmental problem and the waste disposal is a challenge in this case. Poly (lactic acid) (PLA) based biodegradable materials is one of the most attractive polymers which can fulfill the current demand. In this work, the degradation of starch/PLA composite was investigated in real soil environment. The weight loss results demonstrated that the degradation rate of PLA could be accelerated by starch. Scanning electrical microscopy (SEM) and Fourier transform infrared (FTIR) results showed that the samples degraded faster with the presence of starch. The mechanical strengths had an abrupt decrease for the starch/PLA composite while that of PLA only decreased in a low degree. The distribution of carboxyl group intensity and carbon atomic percent reflected the heterogeneity of biodegradation for starch/PLA composite in soil. Moreover, the variation of internal carbon atomic percent was higher than that on the surface, demonstrating that the degradation of starch/PLA composite was bulk degradation. Based on the role of starch played in starch/PLA composite and the physicochemical performance evolutions during biodegradation, it should create a scientific basis for people interested in studying the biodegradation of PLA, and provide some knowledge about controlling the biodegradation rate of PLA through adjusting the content of starch in the composite.

From starch to polylactide and nano-graphene oxide: fully starch derived high performance composites

Starch-derived nGO is an efficient compatibilizer and property enhancer for high performance PLA/starch biocomposites.

Effect of Silica Size on the Thermal, Mechanical and Biodegradable Properties of Polylactide/Silica Composite Material Prepared by Melt Blending

In this study, we attempt to investigate the effect of silica size on the thermal, mechanical and biodegradable properties of polylactide/amino-silica (PLA/SiO2) composite material, by preparing the PLA/ SiO2 hybrids containing different size of silica particle through twin-screw extruder. First of all, we prepared amino-functionalized silica particles through performing the conventional base-catalyzed sol-gel reaction of methyltrimethoxysilane (MTMS) and 3-aminopropyltrimethoxysilane (APTMS). The average diameter of silica particle employed in hybrids was 150 nm (S-silica) and 1μm (B-silica), respectively. Systematically comparative studies on the thermal properties and mechanical strength of hybrids containing two different sizes of SiO2 particles materials were carried out on a basis of studies of thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). It should be noted that the mechanical strength of hybrids containing smaller size of silica particles was found to reveal significant improvement in storage modulus as compared to its corresponding counterpart based on the DMA investigation. Moreover, the thermal stability of hybrids containing smaller size of silica particles was found to reveal slight improvement in glass transition temperature as compared to its corresponding counterpart based on the DSC investigation. Eventually, the as-prepared hybrids were found to exhibit almost similar degradation behavior to that of neat PLA.