Tunable electrical conductivity of polystyrene/polyamide-6/carbon nanotube blend nanocomposites via control of morphology and nanofiller localization

Surfactant-Mediated Highly Conductive Cellulosic Inks for High-Resolution 3D Printing of Robust and Structured Electromagnetic Interference Shielding Aerogels

Technological fusion of emerging three-dimensional (3D) printing of aerogels with gel processing enables the fabrication of lightweight and functional materials for diverse applications. However, 3D-printed constructs via direct ink writing for fabricating electrically conductive structured biobased aerogels suffer several limitations, including poor electrical conductivity, inferior mechanical strength, and low printing resolution. This work addresses these limitations via molecular engineering of conductive hydrogels. The hydrogel inks, namely, CNC/PEDOT-DBSA, featured a unique formulation containing well-dispersed cellulose nanocrystal decorated by a poly(3,4-ethylene dioxythiophene) (PEDOT) domain combined with dodecylbenzene sulfonic acid (DBSA). The rheological properties were precisely engineered by manipulating the solid content and the intermolecular interactions among the constituents, resulting in 3D-printed structures with excellent resolution. More importantly, the resultant aerogels following freeze-drying exhibited a high electrical conductivity (110 ± 12 S m-1), outstanding mechanical properties (Young's modulus of 6.98 MPa), and fire-resistance properties. These robust aerogels were employed to address pressing global concerns about electromagnetic pollution with a specific shielding effectiveness of 4983.4 dB cm2 g-1. Importantly, it was shown that the shielding mechanism of the 3D printed aerogels could be manipulated by their geometrical features, unraveling the undeniable role of additive manufacturing in materials design.

Morphology and Properties of Poly(2,6-dimethyl-1,4-phenylene oxide)/Polyamide 11 Hybrid Nanocomposites: Effect of Silica Surface Modification

Poly(2,6-dimethyl-1,4-phenylene oxide)/polyamide 11 (PPO/PA11 80/20) blend filled with neat (SiO₂) or modified silica having amine functional groups (A-SiO₂) was melt mixing in a twin-screw extruder. The silica was prepared by the sol–gel process. SEM shows that, with increasing A-SiO₂ content from 1 to 5 wt.%, the morphology of PPO/PA11blend changed from droplet matrix to co-continuous with phase inversion. The phase inversion was also observed for 5 wt.% of neat silica, but the droplet-matrix structure was retained. The overall rheological and mechanical properties improvement of the A-SiO₂-filled composites in comparison with the unfilled blend and neat silica counterpart was drastic, especially in terms of viscosity and stiffness. A-SiO₂ improved PPO and PA11 miscibility and reduced the crystallinity of PA11, without affecting the T_c, owing to the compatibilization effect. On the other hand, neat silica slightly increased the crystallinity of PA11 and decreased the crystallization temperature of PA11 and the glass transition temperature of PPO as a result of its plasticization.

Comparison of Three Interfacial Conductive Networks Formed in Carbon Black-Filled PA6/PBT Blends

Interfacial localization of carbon fillers in cocontinuous-structured polymer blends is well-known as a high-efficiency strategy for conductive network formation. However, a comparison with interfacial localization of carbon fillers in sea-island-structured polymer blends is lacking. Here, three types of highly efficient conductive networks formed on the basis of interfacial localization of carbon black (CB) in polyamide 6 (PA6)/poly(butylene terephthalate) (PBT) blends with different blend compositions (80/20, 50/50 and 20/80 vol/vol) were investigated and compared in terms of electrical resistivity, morphology as well as rheological and mechanical properties. The order of the electrical percolation threshold of CB in the three blends is 50/50 < 20/80 < 80/20, which can be attributed to different network structures. The rheological percolation thresholds are close to the electrical ones, confirming the formation of CB networks. The formation mechanisms for the three types of CB network structures are analyzed. All the three types of PA6/PBT-6 vol% CB composites showed improved tensile strength compared with PA6/PBT blends, being in favor for practical applications.

Interface Strengthening of PS/aPA Polymer Blend Nanocomposites via In Situ Compatibilization: Enhancement of Electrical and Rheological Properties

The process of strengthening interfaces in polymer blend nanocomposites (PBNs) has been studied extensively, however a corresponding significant enhancement in the electrical and rheological properties is not always achieved. In this work, we exploit the chemical reaction between polystyrene maleic anhydride and the amine group in nylon (polyamide) to achieve an in-situ compatibilization during melt processing. Herein, nanocomposites were made by systematically adding polystyrene maleic anhydride (PSMA) at different compositions (1-10 vol%) in a two-step mixing sequence to a Polystyrene (PS)/Polyamide (aPA) blend with constant composition ratio of 25:75 (PS + PSMA:aPA) and 1.5 vol% carbon nanotube (CNT) loading. The order of addition of the individual components was varied in two-step mixing procedure to investigate the effect of mixing order on morphology and consequently, on the final properties. The electrical and rheological properties of these multiphase nanocomposite materials were investigated. The optical microscope images show that for PS/aPA systems, CNTs preferred the matrix phase aPA, which is the thermodynamically favorable phase according to the wettability parameter calculated using Young's equation. However, aPA's great affinity for CNT adversely influenced the electrical properties of our blend. Adding PSMA to PS/aPA changed the structure of the droplet phase significantly. At 1.5 vol% CNT, a more regular and even distribution of the droplet domains was observed, and this produced a better framework to create more CNT networks in the matrix, resulting in a higher conductivity. For example, with only 1.5 vol% CNT in the PBN, at 3 vol% PSMA, the conductivity was 7.4 × 10^-2 S/m, which was three and a half orders of magnitude higher than that seen for non-reactive PS/aPA/CNT PBN. The mechanism for the enhanced conductive network formation is delineated and the improved rheological properties due to the interfacial reaction is presented.

Waste to Value-Added Product: Developing Electrically Conductive Nanocomposites Using a Non-Recyclable Plastic Waste Containing Vulcanized Rubber

This study intends to show the potential application of a non-recyclable plastic waste towards the development of electrically conductive nanocomposites. Herein, the conductive nanofiller and binding matrix are carbon nanotubes (CNT) and polystyrene (PS), respectively, and the waste material is a plastic foam consisting of mainly vulcanized nitrile butadiene rubber and polyvinyl chloride (PVC). Two nanocomposite systems, i.e., PS/Waste/CNT and PS/CNT, with different compositions were melt-blended in a mixer and characterized for electrical properties. Higher electrical conduction and improved electromagnetic interference shielding performance in PS/Waste/CNT system indicated better conductive network of CNTs. For instance, at 1.0 wt.% CNT loading, the PS/Waste/CNT nanocomposites with the plastic waste content of 30 and 50 wt.% conducted electricity 3 and 4 orders of magnitude higher than the PS/CNT nanocomposite, respectively. More importantly, incorporation of the plastic waste (50 wt.%) reduced the electrical percolation threshold by 30% in comparison with the PS/CNT nanocomposite. The enhanced network of CNTs in PS/Waste/CNT samples was attributed to double percolation morphology, evidenced by optical images and rheological tests, caused by the excluded volume effect of the plastic waste. Indeed, due to its high content of vulcanized rubber, the plastic waste did not melt during the blending process. As a result, CNTs concentrated in the PS phase, forming a denser interconnected network in PS/Waste/CNT samples.

P, George SC, Kalarikkal N, Thomas S. Enhanced mechanical and thermal performance of multiwalled carbon nanotubes-filled polypropylene/natural rubber thermoplastic elastomers

This paper reveals the effect of the concentration-dependent migration of MWCNTs among blend components on the static, dynamic, mechanical and thermal properties of MWCNT-filled PP/NR blends.

Tuning the Structure and Performance of Bulk and Porous Vapor Sensors Based on Co-continuous Carbon Nanotube-Filled Blends of Poly(vinylidene fluoride) and Polycarbonates by Varying Melt Viscosity

This work describes a new concept of porous vapor sensor materials based on co-continuous polycarbonate/poly(vinylidene fluoride)/multiwalled carbon nanotube (PC/PVDF/MWCNT) blend composites. The blend composites were fabricated by melt mixing in a one-step mixing process, and the MWCNT containing component (here PC) was extracted, leaving a MWCNT network on the continuous surface of the remaining component (here PVDF). First, by selecting three PCs with different molecular weights, the blend viscosity ratio and blend fineness and interfacial area were varied. At the chosen blend composition of 40/60 wt %, the desired co-continuous structure was achieved with MWCNTs selectively localized in PC. The conductive polymer composites (CPCs) with low-viscosity PC had the highest conductivity due to a combination of the best MWCNT dispersion and the coarsest blend morphology. The vapor sensing of CPC sensor materials with 1 wt % MWCNT was tested using saturated vapors of dichloromethane, acetone, tetrahydrofuran, and ethyl acetate, showing good interaction with PC. The compact compression molded CPC materials with low-viscosity PC showed the lowest relative resistance changes (R_rel) during the cyclic sensing tests, but a better recovery compared to corresponding CPCs with medium and high viscosity PC. The porous CPC sensors showed remarkable vapor sensing performance compared to the corresponding compact sensors with better sensing stability, reproducibility, and reversibility. Scanning electron microscopy (SEM) confirmed that a fraction of the nanotubes remained on the surface of the continuous, nonsoluble PVDF after PC extraction. The porous sensor material from which the low-viscosity PC was extracted showed the highest R_rel (e.g., around 1300% after 100 s immersion in acetone vapor) compared to all other organic vapors investigated. The difference in vapor measurement between compact and porous sensor materials was attributed to the different sensing mechanisms of polymer swelling for the compact and vapor absorption on the free CNT networks for the porous samples.

Facile and Low-Cost Route for Sensitive Stretchable Sensors by Controlling Kinetic and Thermodynamic Conductive Network Regulating Strategies

Highly sensitive conductive polymer composites (CPCs) are designed employing a facile and low-cost extrusion manufacturing process for both low- and high-strain sensing in the field of, for example, structural health/damage monitoring and human body movement tracking. Focus is on the morphology control for extrusion-processed carbon black (CB)-filled CPCs, utilizing binary and ternary composites based on thermoplastic polyurethane (TPU) and olefin block copolymer (OBC). The relevance of the correct CB amount, kinetic control through a variation of the compounding sequence, and thermodynamic control induced by annealing is highlighted, considering a wide range of experimental (e.g., static and dynamic resistance/scanning electron microscopy/rheological measurements) and theoretical analyses. High CB mass fractions (20 m %) are needed for OBC (or TPU)-CB binary composites but only lead to an intermediate sensitivity as their conductive network is fully packed and therefore difficult to be truly destructed. Annealing is needed to enable a monotonic increase of the relative resistance with respect to strain. With ternary composites, a much higher sensitivity with a clearer monotonic increase results, provided that a low CB mass fraction (10-16 m %) is used and annealing is applied. In particular, with CB first dispersed in OBC and annealing, a less compact, hence, brittle conductive network (10-12 m % CB) is obtained, allowing high-performance sensing.

K A, Mathew LP, V. G G, Kalarikkal N, Thomas S, Volova T. An effective EMI shielding material based on poly(trimethylene terephthalate) blend nanocomposites with multiwalled carbon nanotubes

The effects of blend ratio and MWCNT loading on the morphology, electrical properties and electromagnetic shielding performance of poly(trimethylene terephthalate) (PTT)/polypropylene (PP) blend nanocomposites were studied.

A review of the interfacial characteristics of polymer nanocomposites containing carbon nanotubes

This paper provides an overview of recent advances in research on the interfacial characteristics of carbon nanotube–polymer nanocomposites. The state of knowledge about the chemical functionalization of carbon nanotubes as well as the interaction at the interface between the carbon nanotube and the polymer matrix is presented. The primary focus of this paper is on identifying the fundamental relationship between nanocomposite properties and interfacial characteristics. The progress, remaining challenges, and future directions of research are discussed. The latest developments of both microscopy and scattering techniques are reviewed, and their respective strengths and limitations are briefly discussed. The main methods available for the chemical functionalization of carbon nanotubes are summarized, and particular interest is given to evaluation of their advantages and disadvantages. The critical issues related to the interaction at the interface are discussed, and the important techniques for improving the properties of carbon nanotube–polymer nanocomposites are introduced. Additionally, the mechanism responsible for the interfacial interaction at the molecular level is briefly described. Furthermore, the mechanical, electrical, and thermal properties of the nanocomposites are discussed separately, and their influencing factors are briefly introduced. Finally, the current challenges and opportunities for efficiently translating the remarkable properties of carbon nanotubes to polymer matrices are summarized in the hopes of facilitating the development of this emerging area. Potential topics of oncoming focus are highlighted, and several suggestions concerning future research needs are also presented.

The state of research on the characteristics at the interface in polymer nanocomposites is reviewed. Special emphasis is placed on the recent advances in the fundamental relationship between interfacial characteristics and nanocomposite properties.

Towards Flexible Dielectric Materials with High Dielectric Constant and Low Loss: PVDF Nanocomposites with both Homogenously Dispersed CNTs and Ionic Liquids Nanodomains

Flexible dielectric materials with high dielectric constant and low loss have attracted significant attention. In this work, we fabricated novel polymer-based nanocomposites with both homogeneously dispersed conductive nanofillers and ion-conductive nanodomains within a polymer matrix. An unsaturated ionic liquid (IL), 1-vinyl-3-ethylimidazolium tetrafluoroborate ([VEIM][BF₄]), was first coated on the surface of multi-walled carbon nanotubes (CNTs) by the mechanical grinding. The ILs coated CNTs were then well dispersed in poly(vinylidene fluoride) (PVDF) matrix by melt-blending. The ILs on the surface of CNTs were subsequently grafted onto the PVDF chains by electron beam irradiation (EBI). The formed ILs grafted PVDF (PVDF-g-IL) finally aggregated into ionic nanodomains with the size of 20–30 nm in the melt state. Therefore, novel PVDF nanocomposites with both homogenously dispersed CNTs and ionic nanodomains were achieved. Both carbon nanotubes and ionic nanodomains contributed to the enhancement of the dielectric constant of PVDF significantly. At the same time, such homogeneously dispersed CNTs along with the confined ions in the nandomains decreased current leakage effectively and thus led to the low dielectric loss. The final PVDF nanocomposites exhibited high dielectric constant, low dielectric loss and good flexibility, which may be promising for applications in soft/flexible devices.