Polyurethane films prepared with isophorone diisocyanate functionalized wheat starch

Humination Modification: A Green Approach to Improve the Material Properties of Scots Pine (Pinus sylvestris L.) Sapwood

Recently, wood modification with environmentally friendly modification agents has received special attention. To this end, this study was conducted to use humin fractions, in combination with citric acid (CA) and succinic acid (SA), as reaction catalysts for the modification of Scots pine (Pinus sylvestris L.) sapwood. The effects of humination modification were evaluated by means of dimensional stability, static and dynamic mechanical properties, thermal stability, crystalline structure, and biological durability tests on modified samples and compared with the unmodified reference ones. According to the results, the dimensional stability of the huminated samples significantly increased, and this increase with the presence of catalysts was higher than the sole humin-modified samples. The static mechanical properties were considerably improved by 17-24% in the modulus of rupture (MOR) and by 11-12% in the modulus of elasticity (MOE). An apparent increase in the storage modulus of huminated wood was also determined by dynamic mechanical analysis (DMA). Although the thermal degradation of the samples was slightly shifted to lower temperatures after humination, the modification effect was more pronounced on the residual mass retention compared to the unmodified samples. The biological durability against white and brown rot fungi was also significantly improved by the humination modification. Overall, the humination modification showed huge potential as a green approach to enhance the wood properties for outdoor applications.

Synthesis and characterization of self-healing bio-based polyurethane from microbial poly(3-hydroxybutyrate) produced in methanotrophs

Poly(3-hydroxybutyrate) (PHB) is an important class of renewable and biodegradable polymers that have recently attracted significant interest. However, the limitations of the physical properties of PHB, owing to its brittle nature, hinder its application in versatile polymers. In this study, we propose an efficient conversion of microbial PHB produced and recovered from methanotrophs to produce the oligomer PHB-diol. The PHB transesterification was conducted using different alcohols and the reaction conditions were optimized to obtain a liquid-like PHB-diol product, a low-molar-mass polyol with a molecular weight of 1000-1400 g/mol for polyurethane (PU) synthesis. A comprehensive characterization of PU samples made from PHB-derived polyol suggested that it could be a viable substitute for 50 wt% traditional petroleum-derived polyol in PU synthesis. In contrast to petroleum-based PU, the synthetic PU film made from microbiologically generated PHB-diol showed noteworthy self-healing ability with a healing efficiency of up to 91.08 % at moderate temperatures after a simple drying process. Self-healing ability is highly desirable and significant for the sustainable manufacturing of advanced materials from bioresources for a wide range of practical applications in electronic devices, coatings, biomedicine, and aerospace.

Effect of Fenton reaction parameters on the structure and properties of oxidized wheat starch

Wheat starch was oxidized through a Fenton reaction by hydrogen peroxide and Iron II sulfate as a catalyst at various concentrations and reaction duration. The formation of carbonyl and carboxyl groups confirmed the starch oxidation as determined with Fourier-transform infrared (FTIR) spectroscopy. The degree of oxidation was estimated by carbonyl and carboxyl titration. The various oxidized wheat starches presented considerable variations in their oxidation level as a function of the catalyst concentration and oxidative process duration. The effect of the Fenton reaction parameters on the starch macromolecular chains and microstructure was evaluated by X-ray diffraction and amylose content estimation. Significant depolymerization of the starch macromolecules was observed, mainly in the starch amorphous phase, followed by a degradation of the crystalline phase at a higher oxidation level. SEM observations revealed changes in starch structure, which ranged from minor degradation of the starch granules to a more crosslinked morphology.

Cross-linked poly(ester urethane)/starch composite films with high starch content as sustainable food-packaging materials: Influence of cross-link density

This study focused on the development of cross-linked poly(ester urethane)/starch (PEUST) composites containing 50 wt% starch content for food-packaging materials. The NCO-terminated poly(caprolactone-urethane) prepolymer (PCUP) was first synthesized through bulk condensation. Then, low-moisture starch (0.21 wt%) and PCUP-based PEUST films were fabricated through an intensive extrusion process, followed by thermo-compression molding. The chemical structure of PCUP and PEUST was confirmed using Fourier transform infrared spectroscopy. Moreover, a comprehensive evaluation was conducted to assess the influence of cross-link density on the physicochemical properties of the composite films. The results showed that an increase in the cross-link density within the composites improved component compatibility and tensile strength but reduced crystallinity, water sensitivity, hydrolytic degradability, and water vapor permeability (WVP) of the films. In addition, the cytotoxicity tests were conducted to evaluate the safety of the composite films, and the high cell viability demonstrated non-toxicity for food application. The PEUST-II films with moderate cross-link density exhibited a suitable degradation rate (27.7 % weight loss at degradation for 140 d), optimal tensile properties (tensile strength at break: 12.4 MPa; elongation at break: 352 %), and low WVP (68.4 g/(m2⋅24h) at 30 % relative humidity). These characteristics make them highly promising as fresh-keeping food packaging.

Lignocellulosic Materials for the Production of Biofuels, Biochemicals and Biomaterials and Applications of Lignocellulose-Based Polyurethanes: A Review

The present review is devoted to the description of the state-of-the-art techniques and procedures concerning treatments and modifications of lignocellulosic materials in order to use them as precursors for biomaterials, biochemicals and biofuels, with particular focus on lignin and lignin-based products. Four different main pretreatment types are outlined, i.e., thermal, mechanical, chemical and biological, with special emphasis on the biological action of fungi and bacteria. Therefore, by selecting a determined type of fungi or bacteria, some of the fractions may remain unaltered, while others may be decomposed. In this sense, the possibilities to obtain different final products are massive, depending on the type of microorganism and the biomass selected. Biofuels, biochemicals and biomaterials derived from lignocellulose are extensively described, covering those obtained from the lignocellulose as a whole, but also from the main biopolymers that comprise its structure, i.e., cellulose, hemicellulose and lignin. In addition, special attention has been paid to the formulation of bio-polyurethanes from lignocellulosic materials, focusing more specifically on their applications in the lubricant, adhesive and cushioning material fields. High-performance alternatives to petroleum-derived products have been reported, such as adhesives that substantially exceed the adhesion performance of those commercially available in different surfaces, lubricating greases with tribological behaviour superior to those in lithium and calcium soap and elastomers with excellent static and dynamic performance.

Polyurethane Wood Adhesives Prepared from Modified Polysaccharides

This study investigated the performance of polyurethane adhesives prepared with various combinations of wheat starch that had been modified by isophorone diisocyanate (MS), two polyol types (1,3-propanediol (PD) and glycerol (Gly)), native wheat starch (NS), and 4,4′-diphenylmethane diisocyanate (pMDI) at a NCO:OH weight ratio of 1:1. Two more adhesives were also synthesized with NS, PD, or Gly and pMDI blends and served as controls. The thermal behavior of the adhesives before and after the curing process, as well as their rheological performance and lap shear strength, were analyzed. Differential scanning calorimetry (DSC) showed a reduction in curing temperature and heat by adding MS. The thermal stability of the cured adhesives was slightly increased by MS addition. The viscosity of the adhesives that contained MS substantially increased at a linear ascendant ramp of shear, while the controls exhibited relatively low viscosity during the whole shear rate spectrum from 0.1 to 100 s⁻¹. The tensile shear strength of wood veneers was also significantly increased by the incorporation of MS under both dry and wet measuring conditions. The maximum dry shear strength was obtained for the adhesive with Gly polyol and a higher content of MS and was comparable to the control adhesive with pMDI.