Safety and cycling stability enhancement of cellulose paper-based lithium-ion battery separator by aramid nanofibers

Chitosan nanofiber paper used as separator for high performance and sustainable lithium-ion batteries

Separators are indispensable components in lithium-ion batteries (LIBs), providing efficient pathways for lithium ions to travel and isolating the positive and negative electrodes to avoid short circuits. However, traditional polyolefin-based separators exhibit inferior electrolyte affinities, limited porosities, and low thermal stabilities. In this study, a novel method was developed to prepare chitosan micro/nanofiber membranes as LIB separators using natural materials. The pore sizes of the chitosan micro/nanofibers separators were modulated by changing the diameters of the chitosan fibers. The results demonstrated that the chitosan nanofiber separators (CSNFs) had superior electrolyte uptake (281 %), excellent thermal dimensional stability, and electrochemical performance in LiFePO4/Li half-cell, as indicated by the higher discharge capacity after 100 cycles, and higher rate capacity than commercial Celgard2325 separator. This study paves the way for the fabrication of eco-efficient and environment-friendly separators for high-performance LIBs.

H2O/HF Scavenging Mechanism in Cellulose-Based Separators for Lithium-Ion Batteries with Enhanced Cycle Life

Lithium-ion batteries (LIBs) are increasingly being integrated into the transportation industry due to their high energy density, durability, and low cost. With the growing demand for transportation and other emerging applications, there is a concurrent rise in concern over LIB material sourcing and recycling. This urges the development of LIBs with extended cycle lifespans. One mechanism of capacity fading in LIBs is the dissolution of transition metals into the electrolyte after the cathode is etched with hydrofluoric acid (HF). HF is readily generated by the hydrolysis of the LIB electrolyte salt, lithium hexafluorophosphate (LiPF6), which makes minimizing moisture in the electrolyte a priority in manufacturing. In this study, a nonwoven, cellulose-based separator (CBS) is introduced as an alternative separator for battery technologies to scavenge residual water and HF from the electrolyte. The CBS is shown to be capable of scavenging varying amounts of water from the electrolyte based on different drying processes of the CBS, and a mechanism for this water scavenging is identified based on the materials present in the CBS. In addition, the chemical and electrochemical performance of the CBS in real battery conditions is investigated. Results suggest an effective H2O/HF scavenging capability in the CBS that allows LIB coin cells to have over 17% higher capacity retention than those with conventional separators. Furthermore, studies of the industrially manufactured, commercially relevant cylindrical and pouch cells show remarkable 761 and 103% improvements in the 60% capacity lifetime, respectively. The environmental friendliness, low cost, and easy application empowered by the cycle life improvements shown in this work make this nonwoven CBS a promising candidate for improving industry-level LIB performance.

Exploitation of function groups in cellulose materials for lithium-ion batteries applications

Cellulose, an abundant and eco-friendly polymer, is a promising raw material to be used for preparing energy storage devices such as lithium-ion batteries (LIBs). Despite the significance of cellulose functional groups in LIBs components, their structure-properties-application relationship remains largely unexplored. This article thoroughly reviews the current research status on cellulose-based materials for LIBs components, with a specific focus on the impact of functional groups in cellulose-based separators. The emphasis is on how these functional groups can enhance the mechanical, thermal, and electrical properties of the separators, potentially replacing conventional non-renewal material-derived components. Through a meticulous investigation, the present review reveals that certain functional groups, such as hydroxyl groups (-OH), carboxyl groups (-COOH), carbonyl groups (-CHO), ester functions (R-COO-R'), play a crucial role in improving the mechanical strength and wetting ability of cellulose-based separators. Additionally, the inclusion of phosphoric group (-PO3H2), sulfonic group (-SO3H) in separators can contribute to the enhanced thermal stability. The significance of comprehending the influence of functional groups in cellulose-based materials on LIBs performance is highlighted by these findings. Ultimately, this review explores the challenges and perspectives of cellulose-based LIBs, offering specific recommendations and prospects for future research in this area.

Nacre-Inspired Aramid Nanofibers/Basalt Fibers Composite Paper with Excellent Flame Retardance and Thermal Stability by Constructing an Organic-Inorganic Fiber Alternating Layered Structure

The flame-retardant paper has gradually evolved into a necessary material in various industries as a result of the rising importance of fire safety, energy efficiency, and environmental preservation. Traditional cellulose paper requires the addition of a large amount of flame retardants to achieve flame retardancy, which poses a serious threat to mechanical quality and the environment. Therefore, there is an urgent need to develop inorganic fiber flame-retardant paper with good flexibility, high thermal stability, and inherent flame retardancy. Herein, inspired by the "brick-and-mortar" layered structure of nature nacre, we developed a layered composite paper with a unique alternating arrangement of organic-inorganic fibers by synergistically integrating environmentally sustainable basalt fiber (BF) and high-performance aramid nanofibers (ANFs) through a vacuum-assisted filtration process. The as-prepared ANFs/BF composite paper exhibited low thermal conductivity (0.024 W m-1 K-1), high tensile strength (54.22 MPa), and excellent flexibility. Thanks to its excellent thermal stability, the mechanical strength remains at a high level (92%) after heat treatment at 300 °C for 60 min. Furthermore, the peak heat release rate and smoke generation of ANFs/BF composite paper decreased by 44.6 and 95.3%, respectively. Therefore, the composite paper is promising for applications as a protective layer in flexible electronic devices, cables, and fire-retardant and high-temperature fields.

Pure cellulose nanofiber separator with high ionic conductivity and cycling stability for lithium-ion batteries

Conventional polyolefin separators are constrained by poor electrolyte wettability, inferior thermal stability, and low ionic conductivity, which seriously restrict their application in high-performance lithium-ion batteries (LIBs). Herein, cellulose nanofiber (CNF) as the matrix and tert-butyl alcohol (TBA) as the dispersion medium were used to prepare the pure CNF separators for LIBs by a facile filtration method. The effects of the drying temperature on the pore structure, electrolyte wettability, mechanical properties, thermal stability, and ionic conductivity of the separators were comprehensively investigated. The results showed that the freeze-dried separator at -80 °C with TBA as the dispersion medium (TBA-FD) had the best overall performance, with the porosity and electrolyte uptake up to 70.8 % and 296 %, respectively, as well as the ionic conductivity up to 1.90 mS/cm. The CNF separators had no apparent thermal shrinkage at 160 °C, illustrating good thermal stability. Moreover, the LiFePO4/lithium metal battery assembled with the TBA-HD (tert-butyl alcohol as the dispersion medium for heat-drying at 80 °C) and TBA-FD separators displayed superior cycling stability (with a capacity retention rate up to 97.5 % and 96.4 %, respectively) and rate performance. The pure CNF separators with good performance prepared by the facile method are greatly promising for high-performance LIBs.

Electrospun Benzimidazole-Based Polyimide Membrane for Supercapacitor Applications

A benzimidazole-containing diamine monomer was prepared via a simple one-step synthesis process. A two-step procedure involving polycondensation in the presence of aromatic dianhydrides (4,4'-oxydiphthalic anhydride, ODPA) followed by thermal imidization was then performed to prepare a benzimidazole-based polyimide (BI-PI). BI-PI membranes were fabricated using an electrospinning technique and were hot pressed for 30 min at 200 °C under a pressure of 50 kgf /cm². Finally, the hot-pressed membranes were assembled into supercapacitors, utilizing high-porosity-activated water chestnut shell biochar as the active material. The TGA results showed that the BI-PI polymer produced in the two-step synthesis process had a high thermal stability (T_d5% = 527 °C). Moreover, the hot-press process reduced the pore size in the BI-PI membrane and improved the pore-size uniformity. The hot-press procedure additionally improved the mechanical properties of the BI-PI membrane, resulting in a high tensile modulus of 783 MPa and a tensile strength of 34.8 MPa. The cyclic voltammetry test results showed that the membrane had a specific capacitance of 121 F/g and a capacitance retention of 77%. By contrast, a commercial cellulose separator showed a specific capacitance value of 107 F/g and a capacitance retention of 49% under the same scanning conditions. Finally, the membrane showed both a small equivalent series resistance (R_s) and a small interfacial resistance (R_ct). Overall, the results showed that the BI-PI membrane has significant potential as a separator for high-performance supercapacitor applications.