Waste to energy: A review of biochar production with emphasis on mathematical modelling and its applications

Integrating the Reverse Boudouard Reaction for a More Efficient Green Methanol Synthesis from CO2 and Renewable Energy

Green methanol is an important renewable platform chemical that could be used to produce a wide range of sustainable products and fuels. However, it is currently economically unappealing. This high cost is mainly driven by the CO2 hydrogenation process, which requires 50% more H2 consumption than the classic fossil-based CO-rich syngas to methanol. To overcome this limitation, here we evaluate the economic and environmental implications of producing green methanol from electrolytic H2 and captured CO2 integrated with the reverse Boudouard (RB) reaction. We designed an integrated process based on a standard green methanol plant, adding an RB reactor to reduce CO2 to CO using biochar prior to the methanol synthesis loop. Combining process simulation with life cycle assessment, we find that integrating both technologies leads to an economic and environmental win-win scenario compared with the base green methanol case. More specifically, production costs are decreased by 5% in an expanded system that assumes the simultaneous production of methanol, biogenic hydrogen, and industrial high-temperature heating under both scenarios. Furthermore, this alternative synthesis shows a reduced carbon footprint of 5% and a 4 to 10% improvement in human health, ecosystems quality, and resource scarcity, revealing no significant probability of associated burden shifting when expanding the system. Finally, when compared with fossil-based methanol, the RB integration makes green methanol competitive when H2 is available at 3.5-2.0 $/kg, compared to the 2.3-1.3 $/kg required for the standard green methanol configuration. Our results highlight a potentially better alternative to direct CO2 hydrogenation for green methanol synthesis and, in a broader context, demonstrate the benefits of integrating processes to exploit their synergies.

Biochar-based fixed filter columns for water treatment: A comprehensive review

Biochar used in fixed filter columns (BFCs) has garnered significant attention for its capabilities in material immobilization and recovery, filtration mechanisms, and potential for scale-up, surpassing the limitations of batch experiments. This review examines the efficacy of biochar in BFCs, either as the primary filtering material or in combination with other media, across various wastewater treatment scenarios. BFCs show high treatment efficiency, with an average COD removal of 80 % ±15.3 % (95 % confidence interval: 72 %, 86 %). Nutrient removal varies, with nitrogen-ammonium and phosphorus-phosphate removal averaging 71 ± 17.1 % (60 %, 80 %) and 57 % ± 25.6 % (41 %, 74 %), respectively. Pathogen reduction is notable, averaging 2.4 ± 1.12 log10 units (1.9, 2.9). Biochemical characteristics, pollutant concentrations, and operational conditions, including hydraulic loading rate and retention time, are critical to treatment efficiency. The pyrolysis temperature (typically 300 to 800 °C) and duration (1.0 to 4.0 h) influence biochar's specific surface area (SSA), with higher temperatures generally increasing SSA. This review supports the biochar application in wastewater treatment and guides the design and operation of BFCs, bridging laboratory research and field applications. Further investigation is needed into biochar reuse as a fertilizer or energy source, along with research on BFC models under real-world conditions to fully assess their efficacy, service life, and costs for practical implementation.

A review on exploring pyrolysis potential of invasive aquatic plants

The rapid spread of invasive aquatic plants poses significant ecological and economic challenges, necessitating effective management strategies. Pyrolysis, a thermochemical decomposition process in an oxygen-free environment, offers a promising solution for converting these plant-based biomass sources into biochar. Biochar, produced through the pyrolysis of organic materials in low-oxygen environments, has high carbon content, excellent resistance to degradation, and high aromaticity, making it a valuable resource for various industries, including agriculture, environment, and energy sectors and supports the circular economy. Invasive aquatic plants are widely distributed and are ideal resources for biochar production. Pyrolysis of invasive aquatic plants offers multiple benefits, including protecting ecosystems from aggressive species, promoting human health, mitigating aquatic weed proliferation, and generating other renewable energy resources. Invasive plant-derived biochar has emerged as a novel material, distinguished from traditional biochar by its unique structure and composition. This study explores the pyrolysis potential of various invasive aquatic plants by examining biochar's origins, analysing how pyrolysis conditions affect the conversion of these invasive aquatic plants, and exploring characterization methods, applications, and future potential of biochar derived from these plants. An economic analysis of biochar pyrolyzed from invasive aquatic plants is also reviewed and reported.

Simulation of biocrude production from P. tricornutum, S. platensis, and C. vulgaris using Aspenplus®

Hydrothermal liquefaction (HTL) of biomass is performed at elevated pressure and temperature to avoid the drying process. This process is also suitable for the low grade biomass with higher moisture content. In this article, simulation of three types of microalgae species, such as Phaeodactylum tricornutum, Spirulina platensis, and Chlorella vulgaris, are performed using Aspen Plus®. Simulation conditions, for instance, temperature, proximate and ultimate analyses, feed rate, water content, component names, etc., are taken from the literatures. The results of microalgae are then compared at two different temperature conditions. The values, however, are not the same for all the materials due to the data availability from the literature. The highest calorific value is obtained from C. vulgaris; it is 37.27 MJ/kg at 621K, and the highest energy recovery and energy ratio are obtained from P. tricornutum; they are 88.78 % and 1.86, both at 648K respectively. The difference between experimental and simulated calorific values of different biocrudes are ranging from 2.7 % to 3.62 % at higher temperatures and from 4.68 % to 10.72 % at lower temperatures. Finally, it is found that the simulation results corroborate with the experimental results with minimal errors.

Assessment and characterization of solid and hazardous waste from inorganic chemical industry: Potential for energy recovery and environmental sustainability

Rapid global urbanization and economic growth have significantly increased solid waste volumes, with hazardous waste posing substantial health and environmental risks. Co-processing strategies for industrial solid and hazardous waste as alternative fuels highlight the importance of integrated waste management for energy and material recovery. This study identifies and characterizes solid and hazardous industrial wastes with high calorific values from various industrial processes at Nirma Industries Limited. Nine types of combustible industrial wastes were analyzed: discarded containers (W1), plastic waste (W2), spent ion exchange resins from RO plants (W3), sludge from effluent treatment in soap plants (W4), glycerine foot from soap plants (W5), rock wool puff material (W6), fiber-reinforced plastic waste (W7), spent activated carbon (W8), and spent cartridges from reverse osmosis plants (W9). Physical characterization, proximate and ultimate analysis, heavy metal concentration evaluation, and thermogravimetric analysis were conducted to assess their properties, revealing high calorific values exceeding 2500 kcal/kg. Notably, W1 and W2 exhibited the highest calorific values (∼10,870 kcal/kg), followed by W6 and W8 (∼6000 kcal/kg) and W9 (∼8727 kcal/kg). Safe heavy metal levels are safe, and high calorific values support the prospects of energy recovery and economic and environmental benefits, reducing landfill reliance and enhancing sustainable waste management.

The effect of ZnSO4 and Fe2(SO4)3 on the pyrolysis of cocoa shells: A tg-FTIR study

Pyrolysis stands out as one potential route for valorizing abundant agro-industrial cocoa residues. However, the products of this reaction, particularly bio-oil, do not possess the required quality for direct use in many applications. Thus, this study explores the use of iron sulfate and zinc sulfate as potential catalysts in the pyrolysis of these residues. In this investigation, the biomass, previously ground and dried, was impregnated with varying percentages of ferric sulfate and zinc sulfate. The TG-FTIR technique was employed to ascertain the effect of these salts on the pyrolysis of cocoa shell. The results were fitted with the DAEM model with three pseudo-components. It was determined that both salts induced alterations in the DTG profiles of the thermal decomposition of cocoa shell. In the evolved gases, compounds such as CO2, H2O, CH4, CO, HCN, and oxygenated compounds like HCOOH and CH3COOH were detected. Ferric sulfate significantly influenced the activation energies governing the reactions of the three pseudo-components. Conversely, the presence of zinc sulfate did not alter the activation energies associated with the decomposition of cocoa shell pseudo-components. Both catalysts induced alterations in the infrared spectra of the evolved gases, which is primarily evident in the relative intensities of bands corresponding to the stretching vibrations of constituent groups within CO2, CO, water, and oxygenated compounds.

Stabilization of microbial network by co-digestion of swine manure and organic wastes

The production of biogas from organic waste has attracted considerable interest as a solution to current energy and waste management challenges. This study explored the methane (CH4) production potential of swine manure (SM), food waste (FW), and tomato waste (TW) and the changes in the microbial community involved in the anaerobic digestion process. The results revealed that the CH4 production potentials of the four kinds of SM samples were influenced by the characteristics of SM (e.g., age and storage period). Among the four kinds of SM samples, the CH4 yield from the manure directly sampled from primiparous sows (SM3) was the highest. The CH4 yield was significantly improved when SM3 was co-digested with FW, but not with TW. The addition of SM fostered a stable CH4 production community by enhancing the interaction between methanogens and syntrophic bacteria. Furthermore, the addition of FW as a co-substrate may improve the functional redundancy structure of the methanogenesis-associated network. Overall, the characteristics of SM must be considered to achieve consistent CH4 yield efficiency from anaerobic digestion since CH4 production potentials of SM can be different. Also, the contribution of co-substrate to the synergistic relationship between methanogens and syntrophic bacteria can be considered when a co-substrate is selected in order to enhace CH4 yield from SM.

Recent progress in the production and application of biochar and its composite in environmental biodegradation

Over the past few decades, extensive research has been conducted to develop cost-effective and high-quality biochar for environmental biodegradation purposes. Pyrolysis has emerged as a promising method for recovering biochar from biomass and waste materials. This study provides an overview of the current state-of-the-art biochar production technology, including the advancements and biochar applications in organic pollutants remediation, particularly wastewater treatment. Substantial progress has been made in biochar production through advanced thermochemical technologies. Moreover, the review underscores the importance of understanding the kinetics of pollutant degradation using biochar to maximize its synergies for potential environmental biodegradation. Finally, the study identifies the technological gaps and outlines future research advancements in biochar production and its applications for environmental biodegradation.