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Bolla M, Pettinato M, Ferrari PF, Fabiano B, Perego P. Polyhydroxyalkanoates production from laboratory to industrial scale: A review. Int J Biol Macromol 2025; 310:143255. [PMID: 40250686 DOI: 10.1016/j.ijbiomac.2025.143255] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/12/2025] [Revised: 04/06/2025] [Accepted: 04/15/2025] [Indexed: 04/20/2025]
Abstract
Environmental issues related to fossil-based plastics are getting the attention of the media and legislative authorities, addressing the need to improve the plastics' design, collection, and circular economy. In this regard, polyhydroxyalkanoates (PHAs) represent a promising alternative to the conventional polymers, given their biological origin, biodegradability, and biocompatibility. To date, their commercialization covers only a little percentage of the biodegradable plastic application, mainly due to their high cost. However, new production strategies are being investigated and patented, enhancing the PHA market competitiveness. This review tries to fill the gap about the critical investigation on innovative and up-to-date process strategies in PHA production field, deeply evaluating them from a plant-engineering point of view. Several aspects are considered regarding the reduction of the production costs and the increase in the overall PHA productivity and recovery. Among them, the feeding of pre-treated carbon sources derived from food and agro-industrial wastes, the use of mixed microbial cultures as convenient substitutes to the pure ones, and optimized downstream processes are widely discussed. The overlook of the topic is completed by evaluating the innovative technologies existing at pilot and industrial scale, able to achieve improved production yields. Finally, PHA economic and market current conditions are investigated.
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Affiliation(s)
- Maria Bolla
- Department of Civil, Chemical and Environmental Engineering, University of Genoa, via Opera Pia, 15, 16145 Genoa, Italy.
| | - Margherita Pettinato
- Department of Civil, Chemical and Environmental Engineering, University of Genoa, via Opera Pia, 15, 16145 Genoa, Italy; Research Center for Biologically Inspired Engineering in Vascular Medicine and Longevity, University of Genoa, via Montallegro, 1, 16145 Genoa, Italy.
| | - Pier Francesco Ferrari
- Department of Civil, Chemical and Environmental Engineering, University of Genoa, via Opera Pia, 15, 16145 Genoa, Italy; Research Center for Biologically Inspired Engineering in Vascular Medicine and Longevity, University of Genoa, via Montallegro, 1, 16145 Genoa, Italy; IRCCS Ospedale Policlinico San Martino, largo Rosanna Benzi, 10, 16132, Genoa, Italy.
| | - Bruno Fabiano
- Department of Civil, Chemical and Environmental Engineering, University of Genoa, via Opera Pia, 15, 16145 Genoa, Italy; Research Center for Biologically Inspired Engineering in Vascular Medicine and Longevity, University of Genoa, via Montallegro, 1, 16145 Genoa, Italy.
| | - Patrizia Perego
- Department of Civil, Chemical and Environmental Engineering, University of Genoa, via Opera Pia, 15, 16145 Genoa, Italy; Research Center for Biologically Inspired Engineering in Vascular Medicine and Longevity, University of Genoa, via Montallegro, 1, 16145 Genoa, Italy; IRCCS Ospedale Policlinico San Martino, largo Rosanna Benzi, 10, 16132, Genoa, Italy.
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Pinaeva LG, Noskov AS. Biodegradable biopolymers: Real impact to environment pollution. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 947:174445. [PMID: 38981547 DOI: 10.1016/j.scitotenv.2024.174445] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/01/2024] [Revised: 06/25/2024] [Accepted: 07/01/2024] [Indexed: 07/11/2024]
Abstract
Biobased biodegradable polymers (BBP) derived from different renewable resources are commonly considered as attractive alternative to petroleum-based polymers, such as polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), etc. It is because they can address the issues of serious environmental problems resulted from accumulation of plastic wastes. In the review current methods of obtaining of most abundant BBP, polylactic acid (PLA) and polyhydroxybutyrate (PHB), have been studied with an emphasis on the toxicity of compounds used for their production and additives improving consumer characteristics of PLA and PHB based market products. Substantial part of additives was the same used for traditional polymers. Analysis of the data on the response of different organisms and plants on exposure to these materials and their degradation products confirmed the doubts about real safety of BBP. Studies of safer additives are scarce and are of vital importance. Meanwhile, technologies of recycling of traditional petroleum-based polymers were shown to be well-developed, which cannot be said about PLA or PHB based polymers, and their blends with petroleum-based polymers. Therefore, development of more environmentally friendly components and sustainable technologies of production are necessary before following market expansion of biobased biodegradable products.
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Affiliation(s)
- Larisa G Pinaeva
- Boreskov Institute of Catalysis SB RAS, Pr. Akad. Lavrentieva, 5, 630090 Novosibirsk, Russia.
| | - Aleksandr S Noskov
- Boreskov Institute of Catalysis SB RAS, Pr. Akad. Lavrentieva, 5, 630090 Novosibirsk, Russia.
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3
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Panja A, Paul S, Jha P, Ghosh S, Prasad R. Waste and their polysaccharides: Are they worth bioprocessing? BIORESOURCE TECHNOLOGY REPORTS 2023; 24:101594. [DOI: 10.1016/j.biteb.2023.101594] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/03/2025]
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Yılmaz Nayır T, Konuk S, Kara S. Extraction of polyhydroxyalkanoate from activated sludge using supercritical carbon dioxide process and biopolymer characterization. J Biotechnol 2023; 364:50-57. [PMID: 36709000 DOI: 10.1016/j.jbiotec.2023.01.011] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/12/2022] [Revised: 01/18/2023] [Accepted: 01/24/2023] [Indexed: 01/27/2023]
Abstract
Polyhydroxyalkanoates (PHA) are biodegradable polymers and have the potential to substitute with fossil-fuel based polymers since they have similar properties. Many studies on the production of PHA have been conducted, but the extraction/purification processes have received less attention. Mostly, solvent extraction has been studied, and the effect of different solvent types on the separation processes have been investigated. A better extraction method for PHA makes it a feasible alternative to fossil-fuel based polymers. In this study, a new protocol for the extraction of PHA from activated sludge by supercritical carbon dioxide disruption (sCO2) and biopolymer recovery from disrupted cells were proposed. Extraction experiments were carried out with sCO2 at different pressures, temperatures, times, biomass amounts, and modifier volumes. The operation yield was expressed based on the polyhydroxybutyrate (PHB) release efficiency. The biomass for the extraction experiments was obtained from a PHA production reactor where activated sludge was fed with anaerobically pretreated yeast industry wastewater. 80 % PHB releasing efficiency was achieved by disturbing 2 g of biomass at a density of 57 g/L (biomass/volume) with sCO2 at 200 bar pressure for 15 min at 40 °C. The PHB purity and molecular weight (Mv) of biopolymers were 80 % and 0.27•106 respectively. The use of methanol as a modifier during the sCO2 disruption increased the Mv to 0.37•106. Characterization studies by Fourier transform infrared spectroscopy (FTIR) and thermal degradation analysis (TGA) demonstrated that the biopolymer recovered with this extraction protocol was comparable to commercial PHB. As a clear advantage over the other extraction protocols; operationally fast and simple extraction procedure was achieved.
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Affiliation(s)
- Tülin Yılmaz Nayır
- Gebze Technical University, Department of Environmental Engineering, 41400, Gebze, Kocaeli, Turkey.
| | - Selver Konuk
- Gebze Technical University, Department of Environmental Engineering, 41400, Gebze, Kocaeli, Turkey
| | - Serdar Kara
- Gebze Technical University, Department of Environmental Engineering, 41400, Gebze, Kocaeli, Turkey
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5
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Ene N, Savoiu VG, Spiridon M, Paraschiv CI, Vamanu E. The General Composition of Polyhydroxyalkanoates and Factors that Influence their Production and Biosynthesis. Curr Pharm Des 2023; 29:3089-3102. [PMID: 38099526 DOI: 10.2174/0113816128263175231102061920] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/19/2023] [Accepted: 09/26/2023] [Indexed: 01/05/2024]
Abstract
Polyhydroxyalkanoates (PHAs) have been a current research topic for many years. PHAs are biopolymers produced by bacteria under unfavorable growth conditions. They are biomaterials that exhibit a variety of properties, including biocompatibility, biodegradability, and high mechanical strength, making them suitable for future applications. This review aimed to provide general information on PHAs, such as their structure, classification, and parameters that affect the production process. In addition, the most commonly used bacterial strains that produce PHAs are highlighted, and details are provided on the type of carbon source used and how to optimize the parameters for bioprocesses. PHAs present a challenge to researchers because a variety of parameters affect biosynthesis, including the variety of carbon sources, bacterial strains, and culture media. Nevertheless, PHAs represent an opportunity to replace plastics, because they can be produced quickly and at a relatively low cost. With growing environmental concerns and declining oil reserves, polyhydroxyalkanoates are a potential replacement for nonbiodegradable polymers. Therefore, the study of PHA production remains a hot topic, as many substrates can be used as carbon sources. Both researchers and industry are interested in facilitating the production, commercialization, and application of PHAs as potential replacements for nonbiodegradable polymers. The fact that they are biocompatible, environmentally biodegradable, and adaptable makes PHAs one of the most important materials available in the market. They are preferred in various industries, such as agriculture (for bioremediation of oil-polluted sites, minimizing the toxicity of pollutants, and environmental impact) or medicine (as medical devices). The various bioprocess technologies mentioned earlier will be further investigated, such as the carbon source (to obtain a biopolymer with the lowest possible cost, such as glucose, various fatty acids, and especially renewable sources), pretreatment of the substrate (to increase the availability of the carbon source), and supplementation of the growth environment with different substances and minerals). Consequently, the study of PHA production remains a current topic because many substrates can be used as carbon sources. Obtaining PHA from renewable substrates (waste oil, coffee grounds, plant husks, etc.) contributes significantly to reducing PHA costs. Therefore, in this review, pure bacterial cultures (Bacillus megaterium, Ralstonia eutropha, Cupriavidus necator, and Pseudomonas putida) have been investigated for their potential to utilize by-products as cheap feedstocks. The advantage of these bioprocesses is that a significant amount of PHA can be obtained using renewable carbon sources. The main disadvantage is that the chemical structure of the obtained biopolymer cannot be determined in advance, as is the case with bioprocesses using a conventional carbon source. Polyhydroxyalkanoates are materials that can be used in many fields, such as the medical field (skin grafts, implantable medical devices, scaffolds, drug-controlled release devices), agriculture (for polluted water cleaning), cosmetics and food (biodegradable packaging, gentle biosurfactants with suitable skin for cosmetics), and industry (production of biodegradable biopolymers that replace conventional plastic). Nonetheless, PHA biopolymers continue to be researched and improved and play an important role in various industrial sectors. The properties of this material allow its use as a biodegradable material in the cosmetics industry (for packaging), in the production of biodegradable plastics, or in biomedical engineering, as various prostheses or implantable scaffolds.
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Affiliation(s)
- Nicoleta Ene
- Department of Industrial Biotechnology, Faculty of Biotechnology, University of Agronomical Sciences and Veterinary Medicine, Bucharest, Romania
- Department of Pharmacology, National Institute for Chemical Pharmaceutical Research and Development- ICCF, Vitan Avenue 112, Bucharest 031299, Romania
| | - Valeria Gabriela Savoiu
- Department of Biotechnology, National Institute For Chemical Pharmaceutical Research and Development, Bucharest 031299, Romania
| | - Maria Spiridon
- Department of Biotechnology, National Institute For Chemical Pharmaceutical Research and Development, Bucharest 031299, Romania
| | - Catalina Ileana Paraschiv
- Department of Chemistry, National Institute for Chemical Pharmaceutical Research and Development, Bucharest 031299, Romania
| | - Emanuel Vamanu
- Department of Industrial Biotechnology, Faculty of Biotechnology, University of Agronomical Sciences and Veterinary Medicine, Bucharest, Romania
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Langsdorf A, Drommershausen AL, Volkmar M, Ulber R, Holtmann D. Fermentative α-Humulene Production from Homogenized Grass Clippings as a Growth Medium. Molecules 2022; 27:8684. [PMID: 36557817 PMCID: PMC9788380 DOI: 10.3390/molecules27248684] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/31/2022] [Revised: 11/25/2022] [Accepted: 12/01/2022] [Indexed: 12/13/2022] Open
Abstract
Green waste, e.g., grass clippings, is currently insufficiently recycled and has untapped potential as a valuable resource. Our aim was to use juice from grass clippings as a growth medium for microorganisms. Herein, we demonstrate the production of the sesquiterpene α-humulene with the versatile organism Cupriavidus necator pKR-hum on a growth medium from grass clippings. The medium was compared with established media in terms of microbial growth and terpene production. C. necator pKR-hum shows a maximum growth rate of 0.43 h-1 in the grass medium and 0.50 h-1 in a lysogeny broth (LB) medium. With the grass medium, 2 mg/L of α-humulene were produced compared to 10 mg/L with the LB medium. By concentrating the grass medium and using a controlled bioreactor in combination with an optimized in situ product removal, comparable product concentrations could likely be achieved. To the best of our knowledge, this is the first time that juice from grass clippings has been used as a growth medium without any further additives for microbial product synthesis. This use of green waste as a material represents a new bioeconomic utilization option of waste materials and could contribute to improving the economics of grass biorefineries.
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Affiliation(s)
- Alexander Langsdorf
- Institute of Bioprocess Engineering and Pharmaceutical Technology, University of Applied Sciences Mittelhessen, Wiesenstrasse 14, D-35390 Giessen, Germany
| | - Anna-Lena Drommershausen
- Institute of Bioprocess Engineering and Pharmaceutical Technology, University of Applied Sciences Mittelhessen, Wiesenstrasse 14, D-35390 Giessen, Germany
| | - Marianne Volkmar
- Institute of Bioprocess Engineering, University of Kaiserslautern, Gottlieb-Daimler-Strasse 49, D-67663 Kaiserslautern, Germany
| | - Roland Ulber
- Institute of Bioprocess Engineering, University of Kaiserslautern, Gottlieb-Daimler-Strasse 49, D-67663 Kaiserslautern, Germany
| | - Dirk Holtmann
- Institute of Bioprocess Engineering and Pharmaceutical Technology, University of Applied Sciences Mittelhessen, Wiesenstrasse 14, D-35390 Giessen, Germany
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Salinas A, McGregor C, Irorere V, Arenas-López C, Bommareddy RR, Winzer K, Minton NP, Kovács K. Metabolic engineering of Cupriavidus necator H16 for heterotrophic and autotrophic production of 3-hydroxypropionic acid. Metab Eng 2022; 74:178-190. [DOI: 10.1016/j.ymben.2022.10.014] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/14/2022] [Revised: 09/29/2022] [Accepted: 10/30/2022] [Indexed: 11/06/2022]
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8
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McGregor C, Minton NP, Kovács K. Biosynthesis of Poly(3HB- co-3HP) with Variable Monomer Composition in Recombinant Cupriavidus necator H16. ACS Synth Biol 2021; 10:3343-3352. [PMID: 34762808 DOI: 10.1021/acssynbio.1c00283] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Abstract
Polyhydroxyalkanoates are attractive alternatives to traditional plastics. However, although polyhydroxybutyrate (PHB) is produced in large quantities by Cupriavidus necator H16, its properties are far from ideal for the manufacture of plastic products. These properties may be improved through its coproduction with 3-hydroxypropionate (3HP), which leads to the formation of the copolymer poly(3-hydroxybutyrate-co-3-hydroxypropionate) (poly(3HB-co-3HP). To achieve this, a pathway was designed to enable C. necator H16 to convert β-alanine to 3HP. The initial low levels of incorporation of 3HP into the copolymer were overcome by the overproduction of the native propionyl-CoA transferase together with PHA synthase from Chromobacterium sp. USM2. Following optimization of 3HP incorporation into the copolymer, the molar fraction of 3HP could be controlled by cultivation in medium containing different concentrations of β-alanine. Between 0 and 80 mol % 3HP could be achieved. Further supplementation with 2 mM cysteine increased the maximum 3HP molar fraction to 89%. Additionally, the effect of deletions of the phaA and phaB1 genes of the phaCAB operon on 3HP molar fraction were investigated. A phaAB1 double knockout resulted in a copolymer containing 91 mol % 3HP without the need for cysteine supplementation.
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Affiliation(s)
- Callum McGregor
- BBSRC/EPSRC Synthetic Biology Research Centre, The University of Nottingham, Nottingham NG7 2RD, U.K
| | - Nigel P. Minton
- BBSRC/EPSRC Synthetic Biology Research Centre, The University of Nottingham, Nottingham NG7 2RD, U.K
| | - Katalin Kovács
- BBSRC/EPSRC Synthetic Biology Research Centre, The University of Nottingham, Nottingham NG7 2RD, U.K
- School of Pharmacy, The University of Nottingham, Nottingham NG7 2RD, U.K
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Shin G, Jeong DW, Kim H, Park SA, Kim S, Lee JY, Hwang SY, Park J, Oh DX. Biosynthesis of Polyhydroxybutyrate with Cellulose Nanocrystals Using Cupriavidus necator. Polymers (Basel) 2021; 13:2604. [PMID: 34451143 PMCID: PMC8398664 DOI: 10.3390/polym13162604] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/22/2021] [Revised: 07/30/2021] [Accepted: 08/03/2021] [Indexed: 11/16/2022] Open
Abstract
Polyhydroxybutyrate (PHB) is a natural polyester synthesized by several microorganisms. Moreover, it has excellent biodegradability and is an eco-friendly material because it converts water and carbon dioxide as final decomposition products. However, the applications of PHB are limited because of its stiffness and brittleness. Because cellulose nanocrystals (CNCs) have excellent intrinsic mechanical properties such as high specific strength and modulus, they may compensate for the insufficient physical properties of PHB by producing their nanocomposites. In this study, natural polyesters were extracted from Cupriavidus necator fermentation with CNCs, which were well-dispersed in nitrogen-limited liquid culture media. Fourier-transform infrared spectroscopy results revealed that the additional O-H peak originating from cellulose at 3500-3200 cm-1 was observed for PHB along with the C=O and -COO bands at 1720 cm-1. This suggests that PHB-CNC nanocomposites could be readily obtained using C. necator fermented in well-dispersed CNC-supplemented culture media.
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Affiliation(s)
- Giyoung Shin
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
| | - Da-Woon Jeong
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
| | - Hyeri Kim
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
| | - Seul-A Park
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
| | - Semin Kim
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
| | - Ju Young Lee
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
| | - Sung Yeon Hwang
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
- Advanced Materials and Chemical Engineering, University of Science and Technology (UST), Daejeon 34113, Korea
| | - Jeyoung Park
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
- Advanced Materials and Chemical Engineering, University of Science and Technology (UST), Daejeon 34113, Korea
| | - Dongyeop X Oh
- Research Center for Bio-Based Chemistry, Korea Research Institute of Chemical Technology (KRICT), Ulsan 44429, Korea
- Advanced Materials and Chemical Engineering, University of Science and Technology (UST), Daejeon 34113, Korea
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Pan L, Li J, Wang R, Wang Y, Lin Q, Li C, Wang Y. Biosynthesis of polyhydroxyalkanoate from food waste oil by Pseudomonas alcaligenes with simultaneous energy recovery from fermentation wastewater. WASTE MANAGEMENT (NEW YORK, N.Y.) 2021; 131:268-276. [PMID: 34175751 DOI: 10.1016/j.wasman.2021.06.008] [Citation(s) in RCA: 18] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/12/2021] [Revised: 05/02/2021] [Accepted: 06/13/2021] [Indexed: 06/13/2023]
Abstract
Bioconversion of food waste oil (FWO) into biodegradable plastic is a promising method for converting waste into high-value products. In this study, a strain (Pseudomonas sp. H3) was isolated for polyhydroxyalkanoate (PHA) synthesis from FWO. After 72 h of cultivation with 20 g/L of FWO, the high cell dry weight (CDW) of 3.6 g/L, PHA yield of 2.4 g/L, and PHA content of 65 wt% were obtained under the optimal temperature (25 °C) and inoculum amount (6% (v/v)). Fed-batch fermentation was conducted in a 5 L bioreactor with a maximum CDW of 16 g/L, PHA content of 54 wt%, and PHA productivity of 0.23 g/(L·h) after 36 h. The PHA had a molecular weight of 54 782 Da and a low polydispersity index of 1.41 with glass transition, melting, and degradation temperatures of -20 °C, 34 °C, and 210 °C, respectively. To further utilize the wastewater after PHA production, anaerobic digestion was employed for CH4 production, and the CH4 yield was 284 mL/g volatile solids. Microbial community analysis showed that the abundance of acetate-oxidizing bacteria and Methanobacterium significantly increased during anaerobic digestion. This study describes a new strain for the economical synthesis of biodegradable plastics and presents a novel framework for fully utilizing FWO with the production of PHA and CH4.
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Affiliation(s)
- Lanjia Pan
- Amoy Institute of Technovation, Xiamen 361000, PR China; Key Laboratory of Urban Pollutant Conversion, Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, PR China
| | - Jie Li
- Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore 117585, Singapore
| | - Ruming Wang
- Key Laboratory of Urban Pollutant Conversion, Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, PR China; University of Chinese Academy of Sciences, Beijing 100049, PR China
| | - Yu Wang
- Key Laboratory of Urban Pollutant Conversion, Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, PR China; University of Chinese Academy of Sciences, Beijing 100049, PR China
| | - Qinghuai Lin
- Amoy Institute of Technovation, Xiamen 361000, PR China
| | - Chunxing Li
- State Key Laboratory of Heavy Oil Processing, China University of Petroleum-Beijing, Beijing 102249, PR China.
| | - Yin Wang
- Key Laboratory of Urban Pollutant Conversion, Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, PR China.
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Bedade DK, Edson CB, Gross RA. Emergent Approaches to Efficient and Sustainable Polyhydroxyalkanoate Production. Molecules 2021; 26:3463. [PMID: 34200447 PMCID: PMC8201374 DOI: 10.3390/molecules26113463] [Citation(s) in RCA: 22] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/25/2021] [Revised: 05/25/2021] [Accepted: 05/27/2021] [Indexed: 11/16/2022] Open
Abstract
Petroleum-derived plastics dominate currently used plastic materials. These plastics are derived from finite fossil carbon sources and were not designed for recycling or biodegradation. With the ever-increasing quantities of plastic wastes entering landfills and polluting our environment, there is an urgent need for fundamental change. One component to that change is developing cost-effective plastics derived from readily renewable resources that offer chemical or biological recycling and can be designed to have properties that not only allow the replacement of current plastics but also offer new application opportunities. Polyhydroxyalkanoates (PHAs) remain a promising candidate for commodity bioplastic production, despite the many decades of efforts by academicians and industrial scientists that have not yet achieved that goal. This article focuses on defining obstacles and solutions to overcome cost-performance metrics that are not sufficiently competitive with current commodity thermoplastics. To that end, this review describes various process innovations that build on fed-batch and semi-continuous modes of operation as well as methods that lead to high cell density cultivations. Also, we discuss work to move from costly to lower cost substrates such as lignocellulose-derived hydrolysates, metabolic engineering of organisms that provide higher substrate conversion rates, the potential of halophiles to provide low-cost platforms in non-sterile environments for PHA formation, and work that uses mixed culture strategies to overcome obstacles of using waste substrates. We also describe historical problems and potential solutions to downstream processing for PHA isolation that, along with feedstock costs, have been an Achilles heel towards the realization of cost-efficient processes. Finally, future directions for efficient PHA production and relevant structural variations are discussed.
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Affiliation(s)
- Dattatray K. Bedade
- Center for Biotechnology and Interdisciplinary Studies, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180, USA;
| | - Cody B. Edson
- New York State Center for Polymer Synthesis, Department of Chemistry and Chemical Biology, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180, USA;
| | - Richard A. Gross
- Center for Biotechnology and Interdisciplinary Studies, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180, USA;
- New York State Center for Polymer Synthesis, Department of Chemistry and Chemical Biology, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180, USA;
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12
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Montiel-Corona V, Buitrón G. Polyhydroxyalkanoates from organic waste streams using purple non-sulfur bacteria. BIORESOURCE TECHNOLOGY 2021; 323:124610. [PMID: 33429315 DOI: 10.1016/j.biortech.2020.124610] [Citation(s) in RCA: 22] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/19/2020] [Revised: 12/18/2020] [Accepted: 12/20/2020] [Indexed: 06/12/2023]
Abstract
Many microorganisms can produce intracellular and extracellular biopolymers, such as polyhydroxyalkanoates (PHA). Despite PHA's benefits, their widespread at the industrial level has not occurred due mainly to high production costs. PHA production under a biorefinery scheme is proposed to improve its economic viability. In this context, purple non-sulfur bacteria (PNSB) are ideal candidates to produce PHA and other substances of economic interest. This review describes the PHA production by PNSB under different metabolic pathways, by using a wide range of wastes and under diverse operational conditions such as aerobic and anaerobic metabolism, irradiance level, light or dark conditions. Some strategies, such as controlling the feed regime, biofilm reactors, and open photobioreactors in outdoor conditions, were identified from the literature review as the approach needed to improve the process's economic viability when using mixed cultures of PNSB and wastes as substrates.
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Affiliation(s)
- Virginia Montiel-Corona
- Instituto Potosino de Investigación Científica y Tecnológica A.C., División de Ciencias Ambientales, Camino a la Presa San José 2055, Lomas 4a Sección, C.P. 78216 San Luis Potosí, SLP, Mexico; Laboratory for Research on Advanced Processes for Water Treatment, Unidad Académica Juriquilla, Instituto de Ingeniería, Universidad Nacional Autónoma de México, Blvd. Juriquilla 3001, Querétaro 76230, Mexico
| | - Germán Buitrón
- Laboratory for Research on Advanced Processes for Water Treatment, Unidad Académica Juriquilla, Instituto de Ingeniería, Universidad Nacional Autónoma de México, Blvd. Juriquilla 3001, Querétaro 76230, Mexico.
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13
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Polyhydroxyalkanoate and its efficient production: an eco-friendly approach towards development. 3 Biotech 2020; 10:549. [PMID: 33269183 DOI: 10.1007/s13205-020-02550-5] [Citation(s) in RCA: 34] [Impact Index Per Article: 6.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/13/2020] [Accepted: 11/09/2020] [Indexed: 12/30/2022] Open
Abstract
Polyhydroxyalkanoate (PHA) is the most promising solution to major ecological problem of plastic accumulation. The biodegradable and biocompatible properties of PHA make it highly demanding in the biomedical and agricultural field. The limited market share of PHA industries despite having tremendous demand as concerned with environment has led to knock the doors of scientific research for finding ways for the economic production of PHA. Therefore, new methods of its production have been applied such as using a wide variety of feedstock like organic wastes and modifying PHA synthesizing enzyme at molecular level. Modifying metabolic pathways for PHA production using new emerging techniques like CRISPR/Cas9 technology has simplified the process spending less amount of time. Using green solvents under pressurized conditions, ionic liquids, supercritical solvents, hypotonic cell disintegration for release of PHA granules, switchable anionic surfactants and even digestion of non-PHA biomass by animals are some novel strategies for PHA recovery which play an important role in sustainable production of PHA. Hence, this review provides a view of recent applications, significance of PHA and new methods used for its production which are missing in the available literature.
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Industrial Production of Poly-β-hydroxybutyrate from CO2: Can Cyanobacteria Meet this Challenge? Processes (Basel) 2020. [DOI: 10.3390/pr8030323] [Citation(s) in RCA: 30] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
The increasing impact of plastic materials on the environment is a growing global concern. In regards to this circumstance, it is a major challenge to find new sources for the production of bioplastics. Poly-β-hydroxybutyrate (PHB) is characterized by interesting features that draw attention for research and commercial ventures. Indeed, PHB is eco-friendly, biodegradable, and biocompatible. Bacterial fermentation processes are a known route to produce PHB. However, the production of PHB through the chemoheterotrophic bacterial system is very expensive due to the high costs of the carbon source for the growth of the organism. On the contrary, the production of PHB through the photoautotrophic cyanobacterium system is considered an attractive alternative for a low-cost PHB production because of the inexpensive feedstock (CO2 and light). This paper regards the evaluation of four independent strategies to improve the PHB production by cyanobacteria: (i) the design of the medium; (ii) the genetic engineering to improve the PHB accumulation; (iii) the development of robust models as a tool to identify the bottleneck(s) of the PHB production to maximize the production; and (iv) the continuous operation mode in a photobioreactor for PHB production. The synergic effect of these strategies could address the design of the optimal PHB production process by cyanobacteria. A further limitation for the commercial production of PHB via the biotechnological route are the high costs related to the recovery of PHB granules. Therefore, a further challenge is to select a low-cost and environmentally friendly process to recover PHB from cyanobacteria.
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Vu DH, Åkesson D, Taherzadeh MJ, Ferreira JA. Recycling strategies for polyhydroxyalkanoate-based waste materials: An overview. BIORESOURCE TECHNOLOGY 2020; 298:122393. [PMID: 31757612 DOI: 10.1016/j.biortech.2019.122393] [Citation(s) in RCA: 33] [Impact Index Per Article: 6.6] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/18/2019] [Revised: 11/05/2019] [Accepted: 11/07/2019] [Indexed: 05/06/2023]
Abstract
The plastics market is dominated by fossil-based polymers, but their gradual replacement by bioplastics (e.g., polyhydroxyalkanoates) is occurring. However, recycling strategies need to be developed to truly unveil the impact of bioplastics on waste accumulation. This review provides a state of the art of recycling strategies investigated for polyhydroxyalkanoate-based polymers and proposes future research avenues. Research on mechanical and chemical recycling is dominated by the use of extrusion and pyrolysis, respectively, while that on biodegradation of polyhydroxyalkanoates is related to soil and aquatic samples, and to anaerobic digestion towards biogas production. Research gaps exist in the relationships between polymer composition and ease of use of all recycling strategies investigated. This is of utmost importance since it will influence the need for separation at the source. Therefore, research emphasis needs to be given to the area to follow the continuous improvement of the process economics towards widespread commercial production of polyhydroxyalkanoates.
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Affiliation(s)
- Danh H Vu
- Swedish Centre for Resource Recovery, University of Borås, 501 90 Borås, Sweden
| | - Dan Åkesson
- Swedish Centre for Resource Recovery, University of Borås, 501 90 Borås, Sweden
| | | | - Jorge A Ferreira
- Swedish Centre for Resource Recovery, University of Borås, 501 90 Borås, Sweden
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Guventurk A, Ozturk D, Ozyildiz G, Ayisigi E, Guven D, Zengin GE, Tas DO, Olmez-Hanci T, Pala-Ozkok I, Yagci N, Insel G, Cokgor E. Determination of the potential of pickle wastewater as feedstock for biopolymer production. WATER SCIENCE AND TECHNOLOGY : A JOURNAL OF THE INTERNATIONAL ASSOCIATION ON WATER POLLUTION RESEARCH 2020; 81:21-28. [PMID: 32293585 DOI: 10.2166/wst.2020.060] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
Food industry wastewater (FIWW) streams with high organic content are among the most suitable and inexpensive candidates for polyhydroxyalkanoate (PHA) biopolymer production. Due to its high organic acid content, pickle industry wastewater (PIWW), can be considered as one of the prospective alternatives to petroleum-based polymers for PHA production. In this context, this study aimed to investigate the production of PHA with enriched microbial culture using PIWW. Two laboratory scale sequencing batch reactors (SBRs) were operated under aerobic dynamic feeding conditions at a sludge retention time of 8 days, with a total cycle duration of 24 hours. SBRs were fed with peptone mixture and PIWW. In-cycle analysis and batch respirometric tests were performed to evaluate PHA storage together with biodegradation kinetics. In-cycle analysis showed that maximum PHA content was 1,820 mgCOD/L, corresponding to 44% in the biomass (ratio of chemical oxygen demand (COD) to volatile suspended solids) for PIWW. Experimental results were also confirmed with activated sludge model simulations. As for the PHA composition, hydroxybutyrate was the major fraction. Model simulations proposed a unique conversion-degradation-storage pathway for the organic acid mixture. This paper presents a novel insight for better understanding of PHA biopolymer production using high saline FIWW.
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Affiliation(s)
- Ayse Guventurk
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
| | - Dilara Ozturk
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
| | - Goksin Ozyildiz
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail: ; Faculty of Science and Technology, Department of Chemistry, Bioscience and Environmental Engineering, University of Stavanger, Stavanger 4021, Norway
| | - Ezgi Ayisigi
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
| | - Didem Guven
- Faculty of Civil Engineering, Applied Biopolymer and Bioplastics Production Technologies Research Center, Istanbul Technical University, Istanbul, Turkey
| | - Gulsum Emel Zengin
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
| | - Didem Okutman Tas
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
| | - Tugba Olmez-Hanci
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
| | - Ilke Pala-Ozkok
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail: ; Faculty of Science and Technology, Department of Chemistry, Bioscience and Environmental Engineering, University of Stavanger, Stavanger 4021, Norway
| | - Nevin Yagci
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
| | - Güçlü Insel
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
| | - Emine Cokgor
- Faculty of Civil Engineering, Environmental Engineering Department, Istanbul Technical University, Maslak, Istanbul 34469, Turkey E-mail:
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Ruiz C, Kenny ST, Narancic T, Babu R, Connor KO. Conversion of waste cooking oil into medium chain polyhydroxyalkanoates in a high cell density fermentation. J Biotechnol 2019; 306:9-15. [DOI: 10.1016/j.jbiotec.2019.08.020] [Citation(s) in RCA: 45] [Impact Index Per Article: 7.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/28/2019] [Revised: 08/20/2019] [Accepted: 08/30/2019] [Indexed: 11/30/2022]
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18
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Domínguez Rivera Á, Martínez Urbina MÁ, López Y López VE. Advances on research in the use of agro-industrial waste in biosurfactant production. World J Microbiol Biotechnol 2019; 35:155. [PMID: 31576428 DOI: 10.1007/s11274-019-2729-3] [Citation(s) in RCA: 32] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/29/2019] [Accepted: 09/18/2019] [Indexed: 11/25/2022]
Abstract
Biosurfactants are amphiphilic molecules produced by a variety of microorganisms, including bacteria, yeast and filamentous fungi. Unlike chemically synthesized surfactants, biosurfactants present advantages, such as biodegradability, low toxicity, high selectivity and activity under extreme temperature, pH and salinity conditions, as well as a low critical micelle concentration. Moreover, they can be produced from agro-industrial waste and renewable sources. Their structural diversity and functional properties mean that they have potential applications in various industrial processes as wetting agents, dispersants, emulsifiers, foaming agents, food additives and detergents, as well as in the field of environmental biotechnology. However, opportunities for their commercialization have been limited due to the low yields obtained in the fermentation processes involved in their production as well as the use of refined raw materials, which means higher cost in production. In an attempt to solve these limitations on the commercialization of biosurfactants, various research groups have focused on testing the use of inexpensive alternative sources, such as agro-industrial waste, as substrates for the production of different biosurfactants. In addition to enabling the economical production of biosurfactants, the use of such waste aims to reduce the accumulation of compounds that cause environmental damage. This review shows advances in biosurfactant production carried out using different waste materials or by-products from agro-industrial activities.
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Affiliation(s)
- Ángeles Domínguez Rivera
- Centro de Investigación en Biotecnología Aplicada del Instituto Politécnico Nacional, Carretera Estatal Sta. Inés Tecuexcomac-Tepetitla, 90700, Tepetitla de Lardizábal, Tlaxcala, México
| | | | - Víctor Eric López Y López
- Centro de Investigación en Biotecnología Aplicada del Instituto Politécnico Nacional, Carretera Estatal Sta. Inés Tecuexcomac-Tepetitla, 90700, Tepetitla de Lardizábal, Tlaxcala, México.
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Tsang YF, Kumar V, Samadar P, Yang Y, Lee J, Ok YS, Song H, Kim KH, Kwon EE, Jeon YJ. Production of bioplastic through food waste valorization. ENVIRONMENT INTERNATIONAL 2019; 127:625-644. [PMID: 30991219 DOI: 10.1016/j.envint.2019.03.076] [Citation(s) in RCA: 169] [Impact Index Per Article: 28.2] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/11/2019] [Revised: 03/10/2019] [Accepted: 03/30/2019] [Indexed: 06/09/2023]
Abstract
The tremendous amount of food waste from diverse sources is an environmental burden if disposed of inappropriately. Thus, implementation of a biorefinery platform for food waste is an ideal option to pursue (e.g., production of value-added products while reducing the volume of waste). The adoption of such a process is expected to reduce the production cost of biodegradable plastics (e.g., compared to conventional routes of production using overpriced pure substrates (e.g., glucose)). This review focuses on current technologies for the production of polyhydroxyalkanoates (PHA) from food waste. Technical details were also described to offer clear insights into diverse pretreatments for preparation of raw materials for the actual production of bioplastic (from food wastes). In this respect, particular attention was paid to fermentation technologies based on pure and mixed cultures. A clear description on the chemical modification of starch, cellulose, chitin, and caprolactone is also provided with a number of case studies (covering PHA-based products) along with a discussion on the prospects of food waste valorization approaches and their economic/technical viability.
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Affiliation(s)
- Yiu Fai Tsang
- Department of Science and Environmental Studies, The Education University of Hong Kong, Tai Po, New Territories, Hong Kong
| | - Vanish Kumar
- National Agri-Food Biotechnology Institute (NABI), S.A.S. Nagar, Punjab 140306, India
| | - Pallabi Samadar
- Department of Civil & Environmental Engineering, Hanyang University, 222 Wangsimni-Ro, Seoul 04763, Republic of Korea
| | - Yi Yang
- Department of Science and Environmental Studies, The Education University of Hong Kong, Tai Po, New Territories, Hong Kong
| | - Jechan Lee
- Department of Environmental and Safety Engineering, Ajou University, Suwon 16499, Republic of Korea
| | - Yong Sik Ok
- Korea Biochar Research Center, O-Jeong Eco-Resilience Institute (OJERI), Division of Environmental Science and Ecological Engineering, Korea University, Seoul, Republic of Korea
| | - Hocheol Song
- Department of Environment and Energy, Sejong University, Seoul 05006, Republic of Korea
| | - Ki-Hyun Kim
- Korea Biochar Research Center, O-Jeong Eco-Resilience Institute (OJERI), Division of Environmental Science and Ecological Engineering, Korea University, Seoul, Republic of Korea.
| | - Eilhann E Kwon
- Department of Environment and Energy, Sejong University, Seoul 05006, Republic of Korea.
| | - Young Jae Jeon
- Department of Microbiology, Pukyong National University, Pusan 48513, Republic of Korea
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High Cell Density Conversion of Hydrolysed Waste Cooking Oil Fatty Acids Into Medium Chain Length Polyhydroxyalkanoate Using Pseudomonas putida KT2440. Catalysts 2019. [DOI: 10.3390/catal9050468] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Waste cooking oil (WCO) is a major pollutant, primarily managed through incineration. The high cell density bioprocess developed here allows for better use of this valuable resource since it allows the conversion of WCO into biodegradable polymer polyhydroxyalkanoate (PHA). WCO was chemically hydrolysed to give rise to a mixture of fatty acids identical to the fatty acid composition of waste cooking oil. A feed strategy was developed to delay the stationary phase, and therefore achieve higher final biomass and biopolymer (PHA) productivity. In fed batch (pulse feeding) experiments Pseudomonas putida KT2440 achieved a PHA titre of 58 g/l (36.4% of CDW as PHA), a PHA volumetric productivity of 1.93 g/l/h, a cell density of 159.4 g/l, and a biomass yield of 0.76 g/g with hydrolysed waste cooking oil fatty acids (HWCOFA) as the sole substrate. This is up to 33-fold higher PHA productivity compared to previous reports using saponified palm oil. The polymer (PHA) was sticky and amorphous, most likely due to the long chain monomers acting as internal plasticisers. High cell density cultivation is essential for the majority of industrial processes, and this bioprocess represents an excellent basis for the industrial conversion of WCO into PHA.
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21
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A Process Engineering Approach to Improve Production of P(3HB) byCupriavidus necatorfrom Used Cooking Oil. INT J POLYM SCI 2019. [DOI: 10.1155/2019/2191650] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022] Open
Abstract
Different feeding strategies, namely, exponential feeding and DO-stat mode, were implemented for the production of poly(3-hydroxybutyrate), P(3HB), byCupriavidus necatorDSM 428 with used cooking oil (UCO) as the sole carbon source. With the exponential feeding strategy, a cell dry mass of 21.3 ± 0.9 g L−1was obtained, with a polymer content of 84.0 ± 4.5 wt.%, giving an overall volumetric productivity of 4.5 ± 0.2 g L−1 day−1. However, the highest P(3HB) volumetric productivity, 12.6 ± 0.8 g L−1 day−1, was obtained when the DO-stat mode was implemented together with the use of ammonium hydroxide for pH control, which served as an additional nitrogen source and allowed to reach higher cell dry mass (7.8 ± 0.6 g L−1). The P(3HB) obtained in all experiments had a high molecular mass, ranging from 0.6 × 105to 2.6 × 105 g mol−1, with low polydispersity indexes of 1.2-1.6. Melting and glass transition temperatures were also similar for the polymer produced with both cultivation strategy, 174°C and 3.0-4.0°C, respectively. The polymer exhibited a crystallinity ranging from 52 to 65%. The DO-stat strategy to feed oil containing substrates as the sole carbon sources was reported for the first time in this study, and the preliminary results obtained show that it is a promising strategy to improve P(3HB) production. Nevertheless, the process requires further optimization in order to make it economically viable.
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Photofermentative Poly-3-Hydroxybutyrate Production by Rhodopseudomonas sp. S16-VOGS3 in a Novel Outdoor 70-L Photobioreactor. SUSTAINABILITY 2018. [DOI: 10.3390/su10093133] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/10/2023]
Abstract
In the present study, the performance of a 70 L photobioreactor, operating outdoors, was investigated using a purple bacterial strain as Rhodopseudomonas sp. S16-VOGS3 for producing poly-3-hydroxybutyrate (PHB). The novel photobioreactor was equipped with 5 rows L-shaped; the bottom of every row was placed in a stainless-steel tank containing water with controlled temperature. The photofermentation trials were carried out under fed-batch mode and under a semi-continuous regimen using lactic acid as the carbon source. The effect of the irradiance and the carbon/nitrogen ratio on the PHB accumulation was investigated, in order to evaluate the optimal bacterial growth. The results showed the feasibility of the prototype photobioreactor for the production of PHB by Rhodopseudomonas sp. S16-VOGS3 under the natural light/dark cycle. During the fed-batch growth (144 h long), the cumulative PHB increased quickly reaching a maximum value of 377 mg/L and decreased to 255 mg/L during the semi-continuous regimen (336 h long).
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Kupka V, Benesova P, Obruca S, Brtnikova J, Marova I, Jancar J, Vojtova L. Biodegradation of polyurethane-polyhydroxybutyrate elastomeric composite investigated from morphological and structural viewpoint. J Appl Polym Sci 2018. [DOI: 10.1002/app.46909] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Affiliation(s)
- V. Kupka
- CEITEC-Central European Institute of Technology; Brno University of Technology, Purkynova 123; 61200 Brno Czech Republic
| | - P. Benesova
- Materials Research Centre, Faculty of Chemistry; Brno University of Technology, Purkynova 118; 61200 Brno Czech Republic
| | - S. Obruca
- Materials Research Centre, Faculty of Chemistry; Brno University of Technology, Purkynova 118; 61200 Brno Czech Republic
| | - J. Brtnikova
- CEITEC-Central European Institute of Technology; Brno University of Technology, Purkynova 123; 61200 Brno Czech Republic
| | - I. Marova
- Materials Research Centre, Faculty of Chemistry; Brno University of Technology, Purkynova 118; 61200 Brno Czech Republic
| | - J. Jancar
- CEITEC-Central European Institute of Technology; Brno University of Technology, Purkynova 123; 61200 Brno Czech Republic
- Institute of Materials Chemistry, Faculty of Chemistry; Brno University of Technology, Purkynova 118; 61200 Brno Czech Republic
| | - L. Vojtova
- CEITEC-Central European Institute of Technology; Brno University of Technology, Purkynova 123; 61200 Brno Czech Republic
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Arumugam A, Senthamizhan S, Ponnusami V, Sudalai S. Production and optimization of polyhydroxyalkanoates from non-edible Calophyllum inophyllum oil using Cupriavidus necator. Int J Biol Macromol 2018; 112:598-607. [DOI: 10.1016/j.ijbiomac.2018.02.012] [Citation(s) in RCA: 26] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/14/2017] [Revised: 01/22/2018] [Accepted: 02/02/2018] [Indexed: 12/11/2022]
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Involvement of polyhydroxyalkanoates in stress resistance of microbial cells: Biotechnological consequences and applications. Biotechnol Adv 2018; 36:856-870. [DOI: 10.1016/j.biotechadv.2017.12.006] [Citation(s) in RCA: 131] [Impact Index Per Article: 18.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/13/2017] [Revised: 11/24/2017] [Accepted: 12/12/2017] [Indexed: 01/30/2023]
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26
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Recovery and subsequent characterization of polyhydroxybutyrate from Rhodococcus equi cells grown on crude palm kernel oil. JOURNAL OF TAIBAH UNIVERSITY FOR SCIENCE 2018. [DOI: 10.1016/j.jtusci.2015.09.003] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Castro-Mayorga J, Freitas F, Reis M, Prieto M, Lagaron J. Biosynthesis of silver nanoparticles and polyhydroxybutyrate nanocomposites of interest in antimicrobial applications. Int J Biol Macromol 2018; 108:426-435. [DOI: 10.1016/j.ijbiomac.2017.12.007] [Citation(s) in RCA: 41] [Impact Index Per Article: 5.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/03/2017] [Revised: 11/29/2017] [Accepted: 12/03/2017] [Indexed: 01/24/2023]
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28
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The Use of Palm Oil-Based Waste Cooking Oil to Enhance the Production of Polyhydroxybutyrate [P(3HB)] by Cupriavidus necator H16 Strain. ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING 2018. [DOI: 10.1007/s13369-018-3118-1] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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29
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Kourmentza C, Costa J, Azevedo Z, Servin C, Grandfils C, De Freitas V, Reis MAM. Burkholderia thailandensis as a microbial cell factory for the bioconversion of used cooking oil to polyhydroxyalkanoates and rhamnolipids. BIORESOURCE TECHNOLOGY 2018; 247:829-837. [PMID: 30060419 DOI: 10.1016/j.biortech.2017.09.138] [Citation(s) in RCA: 85] [Impact Index Per Article: 12.1] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/11/2017] [Revised: 09/19/2017] [Accepted: 09/20/2017] [Indexed: 06/08/2023]
Abstract
The present work assessed the feasibility of used cooking oil as a low cost carbon source for rhamnolipid biosurfactant production employing the strain Burkholderia thailandensis. According to the results, B. thailandensis was able to produce rhamnolipids up to 2.2 g/L, with the dominant congener being the di-rhamnolipid Rha-Rha-C14-C14. Rhamnolipids had the ability to reduce the surface tension to 37.7 mN/m and the interfacial tension against benzene and oleic acid to 4.2 and 1.5 mN/m, while emulsification index against kerosene reached up to 64%. The ability of B. thailandensis to accumulate intracellular biopolymers, in the form of polyhydroxyalkanoates (PHA), was also monitored. Polyhydroxybutyrate (PHB) was accumulated simultaneously and consisted of up to 60% of the cell dry weight. PHB was further characterized in terms of its molecular weight and thermal properties. This is the first study reporting the simultaneous production of polyhydroxyalkanoates and rhamnolipids by the non-pathogen rhamnolipid producer B. thailandensis.
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Affiliation(s)
- C Kourmentza
- UCIBIO-REQUIMTE, Department of Chemistry, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa (FCT/UNL), 2829-516 Caparica, Portugal.
| | - J Costa
- UCIBIO-REQUIMTE, Department of Chemistry, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa (FCT/UNL), 2829-516 Caparica, Portugal
| | - Z Azevedo
- LAQV-REQUIMTE, Department of Chemistry and Biochemistry, Faculdade de Ciências, Universidade do Porto, Rua do Campo Alegre, 4169-007 Porto, Portugal
| | - C Servin
- Interfacultary Research Centre of Biomaterials (CEIB), University of Liège, B-4000 Liège, Belgium
| | - C Grandfils
- Interfacultary Research Centre of Biomaterials (CEIB), University of Liège, B-4000 Liège, Belgium
| | - V De Freitas
- LAQV-REQUIMTE, Department of Chemistry and Biochemistry, Faculdade de Ciências, Universidade do Porto, Rua do Campo Alegre, 4169-007 Porto, Portugal
| | - M A M Reis
- UCIBIO-REQUIMTE, Department of Chemistry, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa (FCT/UNL), 2829-516 Caparica, Portugal
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Recent Advances and Challenges towards Sustainable Polyhydroxyalkanoate (PHA) Production. Bioengineering (Basel) 2017; 4:bioengineering4020055. [PMID: 28952534 PMCID: PMC5590474 DOI: 10.3390/bioengineering4020055] [Citation(s) in RCA: 316] [Impact Index Per Article: 39.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/30/2017] [Revised: 05/29/2017] [Accepted: 06/09/2017] [Indexed: 12/22/2022] Open
Abstract
Sustainable biofuels, biomaterials, and fine chemicals production is a critical matter that research teams around the globe are focusing on nowadays. Polyhydroxyalkanoates represent one of the biomaterials of the future due to their physicochemical properties, biodegradability, and biocompatibility. Designing efficient and economic bioprocesses, combined with the respective social and environmental benefits, has brought together scientists from different backgrounds highlighting the multidisciplinary character of such a venture. In the current review, challenges and opportunities regarding polyhydroxyalkanoate production are presented and discussed, covering key steps of their overall production process by applying pure and mixed culture biotechnology, from raw bioprocess development to downstream processing.
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Quines LKDM, Schmidt M, Zanfonato K, Martinhago FM, Schmidell W, Aragão GMFD. Recuperação e reutilização do carbonato de propileno empregado no processo de extração de poli(3-hidroxibutirato). POLIMEROS 2017. [DOI: 10.1590/0104-1428.2130] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
Abstract
Resumo A extração de poli(3-hidroxibutirato) (P(3HB)) com a utilização de solventes tóxicos e voláteis é contraditória à ideia do emprego destes biopolímeros para minimizar as agressões ambientais causadas pelos polímeros petroquímicos. O carbonato de propileno (CP) possui baixa toxicidade e alto ponto de ebulição, o que garante baixo risco de perdas por evaporação e alto rendimento de recuperação, podendo assim ser reutilizado. O objetivo deste trabalho foi verificar o efeito da reutilização do CP, recuperado do processo de extração de P(3HB) produzido por Cupriavidus necator, no rendimento e pureza do biopolímero e avaliar as perdas de solvente durante as etapas do processo de extração. Verificou-se a possibilidade de recuperar 80% do CP ao longo do processo. O solvente recuperado foi reutilizado onze vezes sem perder sua eficiência no rendimento e na pureza do produto. Desta forma, o presente estudo propõe a reutilização do CP, no processo de extração de P(3HB), contribuindo assim para a redução dos custos de produção deste biopolímero.
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Kalia VC, Prakash J, Koul S. Biorefinery for Glycerol Rich Biodiesel Industry Waste. Indian J Microbiol 2016; 56:113-25. [PMID: 27570302 DOI: 10.1007/s12088-016-0583-7] [Citation(s) in RCA: 27] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/11/2016] [Accepted: 04/12/2016] [Indexed: 11/30/2022] Open
Abstract
The biodiesel industry has the potential to meet the fuel requirements in the future. A few inherent lacunae of this bioprocess are the effluent, which is 10 % of the actual product, and the fact that it is 85 % glycerol along with a few impurities. Biological treatments of wastes have been known as a dependable and economical direction of overseeing them and bring some value added products as well. A novel eco-biotechnological strategy employs metabolically diverse bacteria, which ensures higher reproducibility and economics. In this article, we have opined, which organisms and what bioproducts should be the focus, while exploiting glycerol as feed.
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Affiliation(s)
- Vipin Chandra Kalia
- Microbial Biotechnology and Genomics, CSIR - Institute of Genomics and Integrative Biology (IGIB), Delhi University Campus, Mall Road, Delhi, 110007 India ; Academy for Scientific and Innovative Research (AcSIR), 2 Rafi Marg, New Delhi, 110001 India
| | - Jyotsana Prakash
- Microbial Biotechnology and Genomics, CSIR - Institute of Genomics and Integrative Biology (IGIB), Delhi University Campus, Mall Road, Delhi, 110007 India ; Academy for Scientific and Innovative Research (AcSIR), 2 Rafi Marg, New Delhi, 110001 India
| | - Shikha Koul
- Microbial Biotechnology and Genomics, CSIR - Institute of Genomics and Integrative Biology (IGIB), Delhi University Campus, Mall Road, Delhi, 110007 India ; Academy for Scientific and Innovative Research (AcSIR), 2 Rafi Marg, New Delhi, 110001 India
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Cruz MV, Freitas F, Paiva A, Mano F, Dionísio M, Ramos AM, Reis MAM. Valorization of fatty acids-containing wastes and byproducts into short- and medium-chain length polyhydroxyalkanoates. N Biotechnol 2015; 33:206-15. [PMID: 26047553 DOI: 10.1016/j.nbt.2015.05.005] [Citation(s) in RCA: 54] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Abstract] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/01/2015] [Revised: 05/26/2015] [Accepted: 05/26/2015] [Indexed: 10/23/2022]
Abstract
Olive oil distillate (OOD), biodiesel fatty acids-byproduct (FAB) and used cooking oil (UCO) were tested as inexpensive carbon sources for the production of polyhydroxyalkanoates (PHA) with different composition using twelve bacterial strains. OOD and FAB were exploited for the first time as alternative substrates for PHA production. UCO, OOD and FAB were used by Cupriavidus necator and Pseudomonas oleovorans to synthesize the homopolymer poly-3-hydroxybutyrate, while Pseudomonas resinovorans and Pseudomonas citronellolis produced mcl-PHA polymers mainly composed of hydroxyoctanoate and hydroxydecanoate monomers. The highest polymer content in the biomass was obtained for C. necator (62 wt.%) cultivated on OOD. Relatively high mcl-PHA content (28-31 wt.%) was reached by P. resinovorans cultivated in OOD. This study shows, for the first time, that OOD is a promising substrate for PHA production since it gives high polymer yields and allows for the synthesis of different polymers (scl- or mcl-PHA) by selection of the adequate strains.
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Affiliation(s)
- Madalena V Cruz
- UCIBIO-REQUIMTE, Chemistry Department, FCT/Universidade Nova de Lisboa, 2829-516 Caparica, Portugal
| | - Filomena Freitas
- UCIBIO-REQUIMTE, Chemistry Department, FCT/Universidade Nova de Lisboa, 2829-516 Caparica, Portugal.
| | - Alexandre Paiva
- LAQV-REQUIMTE, Chemistry Department, FCT/Universidade Nova de Lisboa, 2829-516 Caparica, Portugal
| | - Francisca Mano
- LAQV-REQUIMTE, Chemistry Department, FCT/Universidade Nova de Lisboa, 2829-516 Caparica, Portugal
| | - Madalena Dionísio
- LAQV-REQUIMTE, Chemistry Department, FCT/Universidade Nova de Lisboa, 2829-516 Caparica, Portugal
| | - Ana Maria Ramos
- LAQV-REQUIMTE, Chemistry Department, FCT/Universidade Nova de Lisboa, 2829-516 Caparica, Portugal
| | - Maria A M Reis
- UCIBIO-REQUIMTE, Chemistry Department, FCT/Universidade Nova de Lisboa, 2829-516 Caparica, Portugal
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Cruz MV, Sarraguça MC, Freitas F, Lopes JA, Reis MA. Online monitoring of P(3HB) produced from used cooking oil with near-infrared spectroscopy. J Biotechnol 2015; 194:1-9. [DOI: 10.1016/j.jbiotec.2014.11.022] [Citation(s) in RCA: 38] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/09/2014] [Revised: 11/20/2014] [Accepted: 11/24/2014] [Indexed: 11/28/2022]
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