Reduction of lignin heterogeneity using aqueous two-phase system: A facile and universal "one-step-three-fractions" approach

Fabrication modulation of lignin-derived carbon nanosphere supported Pd nanoparticle via lignin fractionation for improved catalytic performance in vanillin hydrodeoxygenation

Nano-lignin presents great potential in advanced carbon materials preparation since it integrates the advantages of nanomaterials as well the preferable properties of lignin (e.g. high carbon content and highly aromatic structure). Herein, lignin-derived carbon nanosphere supported Pd catalysts (Pd@LCNS) were prepared via a two-step carbonization of Pd2+ adsorbed lignin nanospheres (LNS) and applied in vanillin hydrodeoxygenation. The effect lignin heterogeneity on the synthesis of Pd@LCNS as well as its catalytic performance was further investigated through the synthesis of Pd@LCNS using three lignin fractions with different molecular weight. The results showed that the three Pd@LCNSs exhibited significant differences in the morphology of both carbon support and Pd nanoparticles. Pd@LCNS-3 prepared from high molecular weight lignin fraction (L-3) presented stable carbon nanosphere support with the smallest particle size (∼150 nm) and the highest Pd loading amount (3.78 %) with the smallest Pd NPs size (∼1.6 nm). Therefore, Pd@LCNS-3 displayed superior catalytic activity for vanillin hydrodeoxygenation (99.34 % of vanillin conversion and 99.47 % of 2-methoxy-4-methylphenol selectivity) at 90 °C without H2. Consequently, this work provides a sustainable strategy to prepare uniformly dispersed lignin-based carbon-supported Pd catalyst using high molecular weight lignin as the feedstock and further demonstrate its superior applicability in the selective transfer hydrogenation of vanillin.

Dry torrefaction and continuous thermochemical conversion for upgrading agroforestry waste into eco-friendly energy carriers: Current progress and future prospect

Agroforestry Waste (AW) is seen as a carbon neutral resource. However, the poor quality of AW reduced its potential application value. Even more unfortunately, chlorine in AW led to the formation of organic pollutants such as dioxins under higher temperatures. Alkali and alkaline earth metals (AAEMs) in ash may deepen the reaction degree. Co-pretreatment of dry torrefaction and de-ashing followed by thermochemical conversion is a promising technology, which can improve raw material quality, inhibit the release of organic pollutants and transform AW into eco-friendly energy carriers. In order to better understand the process, theoretical basis such as the structural characteristics, thermal properties and separation methods of structural components of AW are described in detail. In addition, dry torrefaction related reactors, process parameters, kinetic analysis models as well as the evaluation methods of torrefaction degree and environmental impact are systematically reviewed. The problem of ash accumulation caused by dry torrefaction can be well solved by de-ashing pretreatment. This paper provides a comprehensive discussion on the role of the two- and three-stage conversion technologies around dry torrefacion, de-ashing pretreatment and thermochemical conversion in products quality enhancement. Finally, the existing technical challenges, including suppression of gaseous pollutant release, harmless treatment and reuse of torrefaction liquid product (TPL) and reduction of torrefaction operating costs, are summarized and evaluated. The future research directions, such as vitrification of the reused TPL (after de-ashing or acid catalysis) and integration of oxidative torrefaction with thermochemical conversion technologies, are proposed.

Novel metal-lignin assembly strategy for one-pot fabrication of lignin-derived heteroatom-doped hierarchically porous carbon and its application in high-performance supercapacitor

The conversion of renewable lignin with low-cost and high carbon content properties into porous carbon materials for supercapacitor applications has caught considerable interest. Herein, two dimensional lignin-derived carbon nanosheets (N-LHPC) with hierarchically porous structures were facilely synthesized via a novel metal-lignin assembly strategy and their performances for supercapacitor applications were investigated. During the carbonization process, the uniformly distributed Zn facilitates the coordinating development of micropores structure and the generated MgO embedded in the carbon matrix acts as a template to produce mesoporous structure after acid washing. Moreover, the melamine addition promotes the development of mesopores by formation of lamellae structure and realizes the N doping in the carbon materials. Therefore, the obtained N-LHPC presents an excellent specific capacitance of 235.75 F/g at 0.5 A/g owing to its hierarchical pore structure as well as the N/O functional groups. Moreover, at the power density of 450 W/kg, the N-LHPC achieves a maximum energy density of 14.75 Wh/kg, showing great application potential in energy storage. The metal-lignin assembly strategy followed by N-doping proposed in this paper provides N-LHPC materials with hierarchical nanostructure, good electron/ion transfer properties, and abundant pseudocapacitive active species, which improve the capacitance performances of the N-LHPC.

Nanogrinding/ethanol activation facilitating lignin fractionation for preparation of monodispersed lignin nanoparticles

Lignin nanoparticles (LNPs), as one of green and sustainable biological macromolecules, have attracted great attention owing to their promising potentials in many valorized fields. However, the lignin heterogeneity seriously restricts the controllable preparation of LNPs. Herein, a facile nanogrinding activation combining anhydrous ethanol dissolution process was developed to efficiently homogenize lignin prior to gradient ethanol fractionation. Two lignin fractions were obtained from nanogrinding activation/ethanol dissolution followed by gradient ethanol fractionation: L-fractions and S-fractions. Therefore, monodispersed LNPs with unique concave hollow nanostructure and large particle size, and monodispersed LNPs with solid core nanostructure and small particle size were successfully prepared from L-fractions and S-fractions, respectively, via a GVL/water anti-solvent method. The proposed LNPs formation mechanisms facilitated by nanogrinding activation/ethanol dissolution treatment were demonstrated. This study put forwards a facile and green integrated approach for monodispersed LNPs preparation with controllable morphology and particle size.

Lignin as a Renewable Building Block for Sustainable Polyurethanes

Currently, the pulp and paper industry generates around 50-70 million tons of lignin annually, which is mainly burned for energy recovery. Lignin, being a natural aromatic polymer rich in functional hydroxyl groups, has been drawing the interest of academia and industry for its valorization, especially for the development of polymeric materials. Among the different types of polymers that can be derived from lignin, polyurethanes (PUs) are amid the most important ones, especially due to their wide range of applications. This review encompasses available technologies to isolate lignin from pulping processes, the main approaches to convert solid lignin into a liquid polyol to produce bio-based polyurethanes, the challenges involving its characterization, and the current technology assessment. Despite the fact that PUs derived from bio-based polyols, such as lignin, are important in contributing to the circular economy, the use of isocyanate is a major environmental hot spot. Therefore, the main strategies that have been used to replace isocyanates to produce non-isocyanate polyurethanes (NIPUs) derived from lignin are also discussed.

Preparation and properties of novel bio-based epoxy resin thermosets from lignin oligomers and cardanol

A series of lignin-based epoxy resins (LEPs) were prepared by the reaction of epichlorohydrin with lignin oligomers derived from partial reductive depolymerization of lignin. To overcome the high viscosity and brittleness defects in practical applications, the LEPs were blended with renewable epoxied cardanol glycidyl ether (ECGE) and then cured with methyltetrahydrophthalic anhydride (MeTHPA) to form high-performance epoxy thermosets. The effects of degree of lignin depolymerization, chemical composition of lignin oligomers and dosage of ECGE on thermal and mechanical properties of the cured products were investigated. The LEP/MeTHPA thermosets exhibited good thermal and mechanical properties. Especially, by separating monomer-rich fractions from lignin oligomers, the thermal and mechanical properties of the cured product were improved obviously. Notably, the incorporation of ECGE also possessed a positive effect on reinforcing and toughening the cured products. With 20 wt% ECGE loadings, the tensile, flexural and impact strength of the cured product reached the maximum value of 77 MPa, 115 MPa and 14 kJ/m², respectively, which were equivalent to the commercial bisphenol A epoxy resins thermosets. These findings indicated that the novel bio-based epoxy resins from lignin oligomers and cardanol could be utilized as renewable alternatives for BPA epoxy resins.