Inhibitory effect of chitosan coating on oil absorption in French fries based on starch structure and morphology stability

Comprehensive insights into oil absorption in fried foods: The role of surface characteristics

The mechanisms of oil absorption in fried foods remain unclear due to the complex interactions between food surface properties, oil characteristics, and frying conditions. This review systematically examines oil absorption behavior by analyzing food surface characteristics, oil properties, and their interactions. Key factors influencing oil uptake, including food pretreatment, material composition, and frying parameters, are critically evaluated. The review clarifies how food surface characteristics impact oil absorption pathways through multilevel analyses, ranging from qualitative to quantitative and microscopic to macroscopic perspectives. Based on these insights, some aspects, including optimization of food surface characteristics, regulation of oil properties and improvement of frying techniques, should be considered to reduce oil uptake without compromising the quality of fried foods. Additionally, emerging research directions, such as advanced coating materials, intelligent frying equipment, and multi-scale simulation technologies, are discussed. These findings provide a theoretical foundation and technical guidance for developing healthy and low-fat fried foods.

Reduction of oil absorption and acrylamide content in banana slices by infrared frying

BACKGROUND

The crust characteristics of fried crisps determine their oil absorption. Starch structures, as the main components of fried starchy fruits and vegetables, influence their crust formation and properties. This study investigated the reduction of oil uptake and acrylamide content in infrared-fried (IF) banana slices by modifying starch structures at varying infrared power levels.

RESULTS

Infrared heating improved heat transfer and surface moisture removal in fried banana slices. It facilitated crust formation in the IF samples and produced increased crust uniformity, crust ratio, and hardness. Analysis of the porous properties showed that the volume fraction of pores sized 100-250 μm was reduced in IF samples but the proportion of pores with a diameter ranging from 0.02 to 10 μm was increased. Infrared frying reduced the total oil uptake, surface oil, and structural oil content in banana slices, and each of these measures decreased as infrared power levels increased. Characterization of the starch structures suggested that the damage to the crystalline structure was increased in IF samples and more starch-lipid complexes were generated, which would be responsible for the formation of a denser and thicker crust. The acrylamide content in the IF sample was reduced, as determined by liquid chromatography-tandem mass spectrometry (LC-MS/MS).

CONCLUSION

Modifications to starch structures (crystalline structures and chemical structures) play a crucial role in oil absorption in fried starchy fruits and vegetables. Infrared frying can be used as an alternative method to produce low-fat fruits and vegetable crisps with reduced acrylamide content. © 2024 Society of Chemical Industry.

Excessive oil absorption and maillard reaction products in fried muscle foods: Formation mechanisms, potential health risks and mitigation strategies

Fried muscle foods are popular among consumers for their golden color, fried flavor, and crispy exterior paired with a tender interior. However, physicochemical reactions occurring during frying lead to the formation of harmful components. This review focuses on the formation mechanisms of excessive oil and Maillard reaction products (advanced glycation end products, and heterocyclic amines) in fried muscle foods including protein oxidation, starch gelatinization, and generation of carbonyls and free radicals. The gastrointestinal digestion, absorption, and potential health risks of these components are discussed. It also summarizes the measures to inhibit oil absorption in four ways, including reducing initial moisture content, controlling moisture migration, reducing frying oil usage, and reducing interfacial tension between oil and food. Finally, it reviews mitigation strategies of Maillard reaction products from two aspects: reducing precursors, and trapping intermediates. This review may help produce healthier fried muscle foods.

Effects of different drying techniques of ground sprouted chickpeas on quality, textural properties, and sensory attributes of fried falafel

The process of sprouting makes legumes better by changing their nutrition, chemicals, and taste. Ground sprouted chickpeas are commonly used as the main ingredient in falafel. The aim of this research was to study the impact of drying techniques that include hot-air, infrared, and microwave on the moisture, ash, total phenolics, antioxidant capacity, color, and rehydration ratio of dried ground sprouted chickpeas. Also, the effects of drying techniques of ground sprouted chickpeas on the moisture, ash, total phenolics, antioxidant activity, color, volume, density, oil content, textural properties, and sensory attributes of fried falafel were examined. The total phenolics of hot-air-dried, infrared-dried, and microwave-dried samples were 463.42, 766.20, and 470.82 μg Gallic acid (GA)/g dry, respectively. The infrared-dried ground sprouts had the highest antioxidant capacity. Additionally, the total phenolic content and antioxidant capacity of fried falafels made from infrared-dried ground sprouted chickpeas were significantly higher than those of the fried falafels made from hot-air-dried and microwave-dried sprouts (p < .05). The mean values of lightness, redness, and yellowness of the fried falafel core ranged from 57.37 to 59.29, 3.66 to 6.88, and 40.50 to 43.31, respectively. The lowest oil absorption was related to the sample prepared from the hot-air-dried sprouted chickpeas (p < .05). The firmness, cohesiveness, springiness, and chewiness of the fried falafels were between 38.17 N and 91.56 N, 0.29 and 0.44, 0.48 and 0.58, and 5.38 N and 17.24 N, respectively. The use of infrared-dried sprouted chickpeas for producing fried falafel, due to the highest odor, flavor, and overall acceptance scores, high phenolic compounds and antioxidant activity, high volume, low density, and low hardness, is recommended.

Improving Structural, Physical, and Sensitive Properties of Sodium Alginate-Purple Sweet Potato Peel Extracts Indicator Films by Varying Drying Temperature

Sodium alginate (SA)-purple sweet potato peel extracts (PPE) from industrial waste indicator films were developed at different drying temperatures (25, 30, 35, 40, 45, 50, and 55 °C). The effects of drying temperatures on the film's structural, physical, and sensitive properties were investigated. On the structural properties, scanning electron microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction indicated that compactness, intermolecular interactions, and crystallinity of indicator films were improved at a lower drying temperature. On the physical properties, with the drying temperature increasing, elongation at the break increased significantly (p < 0.05); ΔE and water-vapor permeability decreased significantly (p < 0.05); and thickness and tensile strength initially increased significantly (90.46 → 98.46, 62.99 → 95.73) and subsequently decreased significantly (98.46 → 71.93, 95.73 → 55.44) (p < 0.05), with the maximum values obtained at 30 °C. On sensitivity, the corresponding colors of the films became lighter as the drying temperature increased, and the films exhibited relatively excellent pH and NH3 sensitivity, with easily discernible color changes at lower temperatures. The results of this paper revealed that the overall film characteristics are improved at lower drying temperatures, which will provide valuable references for selecting the drying temperature for preparing indicator films as a guide for industrialized production.

Effect of pre-drying and post-frying holding treatments on the oil absorption and quality of fried batter-coated peanuts

In this study, the effect of pre-drying and post-frying holding treatments on the oil absorption and the quality of the fried batter-coated peanuts were explored. The results showed that hot air drying and microwave drying induced the gelatinization of starch in the batter before frying. The thermodynamic properties of starch in the batter after frying indicated that pre-drying could protect the orderliness of the starch. CLSM images showed that the pre-drying treatment reduced the number of large oil spots on the surface of batter of fried batter-coated peanuts. SEM observation revealed that the structure of the batter treated with pre-drying was denser and the number of large pores was reduced after frying. The post-frying holding treatment improved the color and texture of the batter-coated peanuts. In conclusion, the pre-drying and post-frying holding treatment can reduce the oil content and improve the fracturability of the fried batter-coated peanuts.

Comparative study of conventional frying and air frying on the quality of potatoes (Solanum tuberosum L.)

The human being has historically consumed fried foods for centuries; however, conventional frying has a disadvantage, immersion in vegetable and/or animal oils, which leads to the search for different options. This is why air frying is a good alternative, which still has a wide field of study. In this work, frozen French fries of a brand marketed in Mexico that were subjected to frying in canola oil and air frying were compared. They were evaluated through the change in the removed moisture content, water activity, color profile, hardness, fracturability, and surface damage by SEM, thermal analysis by MDSC, and chemical by FTIR-ATR spectroscopy. Air-fried French fries were found to contain about 48% less moisture, fewer perceptible color changes, and less surface damage translated into better crunchiness compared with conventionally fried. It was also found that the changes at the chemical level are smaller, mainly attributed to the absence of canola oil and that the thermal transitions are more stable in terms of temperatures and enthalpies, which makes it possible to emphasize that air frying is a good alternative for developing new fried products that allow expanding the variety of these in the market without sacrificing some quality attributes.

Glutenin-gliadin ratio changes combining heat-moisture treatment significantly influences the in vitro digestibility of starch in recombinant wheat flours

This study aimed to investigate the effect of heat-moisture treatment (HMT) on the in vitro digestibility of recombinant wheat flours characterizing by gluten proteins differ in glutenin-gliadin ratio. Compared with the untreated flours in our previous study, HMT improved the digestion resistance of starch in flours with different glutenin-gliadin ratios. For the HMT strong-gluten flour, the proportional increase of glutenin led to an excessively strong and fragile gluten network that unstable under HMT, which weakened the wrapping of gluten network around starch granules and reduced the long- and short-range order of starch, resulting in the conversion of resistant starch (RS) and slowly digestible starch (SDS) to rapidly digestible starch (RDS); however, the quantitative increase of gliadin induced the conversion of SDS to RS due to the enhanced protein-starch interactions as well as the improved long- and short-range order of starch during HMT. For the HMT weak-gluten flour, the changes of glutenin-gliadin ratio aggravated the broken of protein network and starch granules during HMT, thus improving the starch digestibility in varying degrees. In conclusion, the relative crystallinity of starch mainly affected the content of resistant starch, while the content of slowly digestible starch was more influenced by protein-starch interactions.

The effect of chitosan coating combined with cold plasma on the quality and safety of pistachio during storage

Pistachios are one of the most important agricultural and export products of Iran. Fresh pistachio fruit has soft skin, is highly perishable, and therefore has a short life after harvesting, which has made traders and consumers have a great desire to increase the shelf life of this product. For this purpose, in this study, the effect of different concentrations of chitosan as an edible coating (0.5 and 1.5% w/v) and the duration of cold plasma treatment (60 and 120 s) were investigated during 180 days of pistachio storage. The effect of treatments on the shelf life of pistachio fruit was evaluated by determining moisture content, color components, peroxide value, total mold and yeast, hardness, aflatoxin content, and sensory evaluations. The results showed that the treatment with 1.5% chitosan coating and 120 s of cold plasma treatment preserved the hardness of the pistachio and the color indices in the best way (p < .05). Also, this treatment had the minimum number of peroxide, aflatoxin, and mold and yeast counts during the storage time. The treatments with chitosan coating and under plasma application did not cause any unpleasant odor or taste during the storage time. In conclusion, according to the results of this research, it was determined that the simultaneous use of chitosan coating and cold plasma treatment can potentially be used as a new approach for commercial applications and the export of fresh pistachios.

Sodium alginate edible coating to reduce oil absorption of French fries with maintaining overall acceptability: Based on a water replacement mechanism

The effect of sodium alginate (SA) coating on the oil content and quality of fries was evaluated, and the inhibitory mechanism of SA on oil absorption was analyzed based on the water replacement theory. Compared to uncoated samples, the penetrated surface oil (PSO), structure oil (STO), and total oil (TO) contents, a*, and b* of coated fries decreased, whereas moisture content, L* and hardness increased with no significant difference revealed by sensory evaluation of all samples. The water contact angle of the films correlated negatively with the water content and hardness of the fries. In contrast, it correlated positively with PSO, STO, and TO contents. The TO content of fries with 1 % SA film which had a compact microstructure, was the lowest, reduced by 52.5 % compared to the control sample. SA coating reduces the pores and roughness on the fries' surface, which inhibits the oil from penetrating into the samples. SA coating decreased the T₂₁, T₂₂, and pores of the starch, and increased the P_2b, P₂₁, relative crystallinity, and ΔH significantly (P < 0.05). Therefore, SA coating inhibits the oil absorption in fries by reducing water evaporation which is attributed to the increase in double helices and crystallinity of starch.

Monitoring the Changes in Heat Transfer and Water Evaporation of French Fries during Frying to Analyze Its Oil Uptake and Quality

The effect of frying temperature on heat transfer, water loss kinetic, oil uptake kinetic, and quality of French fries was evaluated. With increasing frying temperature, the core temperature of fries increased, and the Biot number and heat transfer coefficient (h) first decreased and then increased significantly (p < 0.05). The water loss rate (kw) and water effective diffusion of fries increased with the increasing frying temperature. The kw of fries fried at 150−190 °C were 0.2391, 0.2414, 0.3205, 0.3998, and 0.3931, respectively. The oil uptake rate (ko) first increased and then decreased with increasing frying temperature, and the ko of samples fried at 150−190 °C were 0.2691, 0.2564, 0.4764, 0.3387, and 0.2522, respectively. There were significant differences in the a*, L*, ΔE, and BI between fries with different temperatures (p < 0.05), while there was no significant difference in the b* (p > 0.05). The hardness and crispness of fries increased with increased frying temperature. The highest overall acceptability scores of fries were fried at 170 °C. Therefore, the changes in color, texture overall acceptability, and oil content were due to the Maillard reaction and the formation of porous structure, which was induced by h and water evaporation of fries when they changed.