Effect of pre-drying and post-frying holding treatments on the oil absorption and quality of fried batter-coated peanuts

In this study, the effect of pre-drying and post-frying holding treatments on the oil absorption and the quality of the fried batter-coated peanuts were explored. The results showed that hot air drying and microwave drying induced the gelatinization of starch in the batter before frying. The thermodynamic properties of starch in the batter after frying indicated that pre-drying could protect the orderliness of the starch. CLSM images showed that the pre-drying treatment reduced the number of large oil spots on the surface of batter of fried batter-coated peanuts. SEM observation revealed that the structure of the batter treated with pre-drying was denser and the number of large pores was reduced after frying. The post-frying holding treatment improved the color and texture of the batter-coated peanuts. In conclusion, the pre-drying and post-frying holding treatment can reduce the oil content and improve the fracturability of the fried batter-coated peanuts.

Effect of starch granule size on the properties of dough and the oil absorption of fried potato crisps

Starch is a key element in fried potato crisps, however, the effect of starch granule size on oil absorption of the product have yet to be fully investigated. The study explored the impact of starch granule size on both the dough characteristics and oil absorption in potato crisps. The dough composed of small-sized potato granules showed more compact and uniform network system. Additionally, X-ray Microscope analysis showed that potato crisps prepared with small-sized potato granules had limited matrix expansion and fewer pores, cracks, and voids. The small-sized potato and small-sized wheat starches granule addition crisps displayed a significantly greater average cell thickness (52.05 and 53.44 μm) than other samples, while exhibiting notably lower average porosity (61.37 % and 60.28 %) compared to other samples. Results revealed that potato crisps with medium and small potato granules had 12.91 % and 21.92 % lower oil content than those containing large potato starch. Potato crisps with B-type wheat starch showed 16.36 % less oil absorption than those with A-type wheat starch. Small-sized starches significantly influence the dough structure and contribute to the reduction of oil absorption in fried products. The generated insights may provide monitoring indexes for cultivating potato varieties with low oil absorption.

The addition of resistant starch and protein to the batter reduces oil uptake and improves the quality of the fried batter-coated nuts

The batter compositions can affect the oil uptake and texture of fried batter-coated nuts. In this study, the oil uptake and quality of fried batter-coated peanuts and sunflower seeds added with resistant starch and protein were investigated. The results demonstrated that the addition of resistant starch increased the batter hardness and fracturability of the fried batter-coated peanuts by 34.36 % and 33.73 %, respectively. The oil content of fried batter-coated peanuts and sunflower seeds were decreased by 17.98 % and 15.69 %, respectively, with the addition of protein. The microstructure and roughness of the batter revealed that the batter added with protein became denser and uniform. Furthermore, the protein in the batter added with 6 % soy protein isolate had a high surface hydrophobicity. In summary, the addition of resistant starch and protein in batter will be a promising strategy for reducing the oil content and improving the quality of fried batter-coated nuts.

The effect of cold atmospheric plasma pretreatment on oil absorption, acrylamide content and sensory characteristics of deep-fried potato strips

This study investigated the impact of 60 kV Cold Atmospheric Plasma (CAP) pretreatment for varying durations (5, 10, and 15 min) on potato strip characteristics before and after frying, emphasizing oil uptake, acrylamide formation. Potato samples treated with cap showed significantly better physicochemical characteristics. Scanning electron microscopy revealed deformation of cell wall due to CAP treatment. Fourier-transform infrared spectroscopy indicated structural changes, while X-ray diffraction analysis suggested that starch remained amorphous state in CAP-pretreated samples. Post-frying, CAP-treated potato strips exhibited altered oil distribution with reduced absorption, possibly due to microstructural changes. CAP substantially reduced acrylamide formation during frying by degrading asparagine and inactivating amylase. CAP affected strip color, with increased brightness and decreased redness and yellowness after 14 days. Sensory evaluation showed no significant difference, with prolonged CAP-treated strips receiving higher overall acceptability scores. These findings highlight CAP as a non-thermal technology to enhance fried potato product quality and safety.

A review of different frying oils and oleogels as alternative frying media for fat-uptake reduction in deep-fat fried foods

Purpose

This review aims to examine the potential of oleogels as a frying medium to decrease oil absorption during deep-frying and enhance the nutritional and energy content of foods. By investigating the factors influencing oil incorporation during deep-frying and examining the application of oleogels in this process, we seek to provide insights into using oleogels as an alternative to traditional cooking oils.

Scope

Deep-frying, a widely used cooking method, leads to the retention of large amounts of oil in fried food, which has been associated with health concerns. To address this issue, researchers have investigated various methods to minimize oil absorption during frying. One promising approach is the use of oleogels, which are thermo-reversible, three-dimensional gel networks formed by entrapment of bulk oil with a low concentration (<10% of weight) of solid lipid materials known as oleogelators. This review will focus on the following aspects: a) an overview of deep-fried foods, b) factors influencing oil uptake and underlying mechanisms for oil absorption during deep-frying, c) the characterization and application of different frying oils and their oleogels in deep-fried foods, d) components of the oleogel system for deep-frying, and e) the health impact, oxidative stability, and sensory acceptability of using oleogels in deep-frying.

Key findings

The review highlights the potential of oleogels as a promising alternative frying medium to reduce fat absorption in deep-fried foods. Considering the factors influencing oil uptake during deep-frying, as well as exploring the properties and applications of different frying oils and their oleogels, can result in improved product qualities and heightened consumer acceptance. Moreover, oleogels offer the advantage of lower fat content in fried products, addressing health concerns associated with traditional deep-frying methods. The capacity to enhance the nutritional and energy profile of foods while preserving sensory qualities and oxidative stability positions oleogels as a promising choice for upcoming food processing applications.

A review on the frying process: Methods, models and their mechanism and application in the food industry

Frying is one of the most popular and traditional processes used in the food industry and food services to manufacture products that are high in quality and with unique sensory characteristics. The most common method of frying is deep-fat frying, used worldwide due to its distinct flavor profile and sensory aspects, which leads to physio-chemical changes at both macro and micro levels. One of the major concerns with deep-fried foods is their high oil content, and a variety of metabolic disorders can be caused by overconsumption of these foods, including heart disease, obesity, and high cholesterol. Due to their enticing organoleptic properties with their delicious flavor, pleasing mouthfeel, and unique taste, making them irresistible, it is also responsible for undesirable and unacceptable characteristics for consumers. Oil absorption can be reduced by developing novel frying methods that limit the amount of oil in products, producing products with fewer calories and oil while maintaining similar quality, flavor, and edibility. In addition, different pretreatments and post-frying treatments are applied to achieve a synergistic effect. The transfer of mass and heat occurs simultaneously during frying, which helps to understand the mechanism of oil absorption in fried food. Researchers have discovered that prolonged heating of oils results in polar compounds such as polymers, dimers, free fatty acids, and acrylamide, which can alter metabolism and cause cancer. To reduce the oil content in fried food, innovative frying methods have been developed without compromising its quality which also has improved their effect on human health, product quality, and energy efficiency. The aim is to replace the conventional frying process with novel frying methods that offer fried food-like properties, higher nutritional value, and ease of use by replacing the conventional frying process. In the future, it might be possible to optimize frying technologies to substantially reduce fried foods' oil content. This review focuses on a detailed understanding of different frying techniques and attempts to focus on innovative frying techniques such as vacuum frying, microwave cooking, and hot-air frying that have shown a better potential to be used as an alternative to traditional frying.

Micro-cellular polymer foam supported silica aerogel: Eco-friendly tool for petroleum oil spill cleanup

Flexible micro-cellular open porous 3D polymer foam silica aerogel composites with exceptional oil sorption characteristics were prepared by implanting silica aerogel in the interstices of foam substrates. Silica aerogels were engineered from silane precursors namely tetraethoxysilane (TEOS) and methyltrimethoxysilane (MTMS) adopting economical, energy efficient and scalable ambient pressure drying technique. These flexible composites exhibited outstanding structural ruggedness. The foam-aerogel composites deliver superior hydrophobic characteristics in terms of contact angle data. The aerogel composites recorded an oil uptake of 31.3 g per g of the composite for engine oil and the uptake was very swift. Mechanical squeezing enables near complete oil removal from the composites. The foam aerogel composites displayed superior recyclability features, as first time absorption is retained even after 10 cycles of repeated squeezing and re-absorption operations.

Effect of oil surface activity on oil absorption behavior of potato strips during frying process

Oil absorption behavior of fried foods is affected by oil property during frying process. The present study investigated the effect of oil viscosity and surface activity on the oil uptake of fried potato strips with frying temperature. Results showed that oil content of palm oil (PO) and soybean oil (SBO) in fried strips increased with the frying temperature between 140 °C and 180 °C, while deceased at 200 °C. Oil distribution determined by LF-NMR and CLSM confirmed the changes of oil content of fried potato strips. Interfacial tension and surfactant content (monoglycerides, diglycerides, total polar compounds) of PO and SBO increased with frying temperature and affected the oil absorption of fried strips. Frying temperature and oil type showed no effect on surface tension. Besides, the higher level of viscosity, interfacial tension and surfactants of SBO than those of PO facilitated the more SO and TO of fried potato strips.

Relationship between crust characteristics and oil uptake of potato strips with hot-air pre-drying during frying process

Crust property is an important factor in affecting the oil absorption of potato strips. The present study aimed at illustrating detailed crust characteristics in relation to oil uptake of potato strips during frying as a function of hot-air pre-drying time. Results showed that oil content decreased with the increasing hot-air pre-drying time. Oil distribution determined by LF-NMR and CLSM confirmed pre-drying could reduce oil uptake of potato strips. Structural and textural analysis of crust revealed the increase in crust ratio, roughness and texture (Fm, Nwr, fwr, Wc), and decrease in crust uniformity. Results of microscopic structure unraveled that the crust of fried strips after pre-drying for 180 min became thick and compact with almost no pores. Our results suggested that hot-air pre-drying caused the formation of harder and denser crust, and oil uptake of fried potato strips after pre-drying largely depended on crust texture rather than morphology.

Influence of osmotic pretreatments on the quality properties of deep-fat fried green plantain

Modification of the surface properties of materials is a promising approach to reduce the uptake of oils during frying. In this work, the quality characteristics of plantain chips subjected to a pretreatment consisting of osmotic drying in sugar solutions (29 and 45° Brix; 40 and 80 °C) were evaluated. True density, apparent density, porosity and moisture content were measured in pretreated samples (PS) before frying. Image ESEM was used to evaluate microstructural changes on the surface and in cross-sections at different depths. Global oil absorption (GOA) and fatty acid profile were monitored in surface and deep cross-sections (DCS). The color parameters of chips (L*, a*, b*, ΔE), browning index, crispness, crunchiness and hardness were evaluated during frying. Oil absorption in the crust was lower in samples subjected to pretreatments with a higher temperature. PS showed high gelatinization in both the surface and DCS, thus changing crust physical properties, total oil uptake and fatty acid profile. An exponential correlation between porosity (ε) and GOA was found, while a second order correlation was found between ε and the fatty acid profile. The characteristics of texture and color, as desired by the consumer, were reached more quickly in the PS at 29° Brix and 40 °C.

Combating oil spill problem using plastic waste

Thermoplastic polymers (such as polypropylene, polyethylene, polyethylene terephthalate (PET) and high density polyethylene (HDPE)) constitute 5-15% of municipal solid waste produced across the world. A huge quantity of plastic waste is disposed of each year and is mostly either discarded in landfills or incinerated. On the other hand, the usage of synthetic polymers as oil sorbents, in particular, polyolefins, including polypropylene (PP), and polyethylene (PE) are the most commonly used oil sorbent materials mainly due to their low cost. However, they possess relatively low oil absorption capacities. In this work, we provide an innovative way to produce a value-added product such as oil-sorbent film with high practical oil uptake values in terms of g/g from waste HDPE bottles for rapid oil spill remedy.

Optimization of pneumatic sheet extrusion of whole wheat flour poory dough using response surface methodology

Pneumatic extrusion of whole wheat flour dough is a challenge in the preparation of Poory. In the present study, the pneumatic extrusion process variables (pneumatic pressure, rate of extrusion) and quality of deep fried product (oil uptake, frying time, puffed height) was evaluated to get Poory of maximum overall sensory quality, minimum shear and minimum oil uptake. These parameters depend on the moisture content of wheat dough. Response surface methodology was demonstrated to be an efficient tool for the optimization of process parameters of pneumatic extrusion. The results indicated that extrusion pressure ranging from 3 ~ 6 × 10(5) Pa for the whole wheat flour dough with added moisture of 56 ~ 60 % was found to give a uniform rate of extruded sheet. It was observed that submerged frying time for the extruded dough sheet was in the range of 35 ~ 40 s, with the temperature of the vegetable oil to be in the range of 180 ~ 185 °C. Oil uptake during frying was about 12 ± 1 % and the textural shear force was found to be 9.9 N with an overall sensory score of 7.2 ± 0.5 on nine point scale. The experimental errors for all attributes were non-significant (p > 0.05) and thus optimum variables predicted by the model are found suitable.

Effect of particle size of rice flour on physical and sensory properties of Sel-roti

Sel-roti is a delicious, deep-fat fried, puffed, ring shaped spongy doughnut like Nepalese indigenous food prepared from the batter of rice flour, ghee and sugar. A study was conducted to determine the effect of particle size of rice flour on bulk density, oil uptake and texture of Sel-roti. Rice was soaked in water and ground with the help of iron mortar and pestle and the flour was analyzed for particle size distribution by using standard sieves and separated into three particle size categories as coarse (> 890 u), medium (120-890 u) and fine (< 120 u). The rice flour of different particle sizes were mixed in different proportions and Sel-roti was prepared from these flours. Bulk density and oil uptake were determined and sensory test was carried out. The results showed significant good positive correlation between mean particle size and bulk density (r = 0.97, p ≤ 0.05) and a good negative correlation between mean particle size and oil-uptake (r = 0.90, p ≤ 0.05). Good positive correlation of mean particle size with texture attributes like hardness (r = 0.99, p ≤ 0.05) and fracturability (r = 0.96, p ≤ 0.05) and good negative correlation with smoothness (r  = -0.97, p ≤ 0.05), cohesiveness (r = -0.92, p ≤ 0.05), stickiness (r = -0.76, p ≤ 0.05) and oily mouth feel (r = -0.85, p ≤ 0.05) and fair positive correlation with chewiness (r = 0.65, p > 0.05) were found.

Production of low fat french-fries with single and multi-layer hydrocolloid coatings

In this study the influence of coating with different hydrocolloids on the oil absorption and quality attributes of French fries was investigated. Our results revealed that hydrocolloid coatings reduced the moisture loss during frying, and hence, reduced the oil uptake of French fries. Among the studied gums as a single layer coating, combination of carboxy methyl cellulose and pectin (0.5 and 1% w/w) lead to the lowest oil uptake of French fries. In samples coated with two and three-layer hydrocolloids, the oil absorption reduced further and the moisture content of final products was higher than the blank samples.

Effect of hydrocolloids incorporation in casing of samosa on reduction of oil uptake

An experiment was conducted in Randomized Block Design (RBD) with the four types of hydrocolloids viz. HPMC, CMC, guar gum and xanthan gum. These hydrocolloids were added to wheat flour on dry basis at each 0.5, 1.0, and 1.5% levels in samosa. The prepared samosa was evaluated for various physico-chemical and sensory characteristics. The study revealed that xanthan gum at 1.5% level significantly reduced the oil content in samosa (8.56%) as compared to all other hydrocolloids and their concentration levels. Xanthan gum followed by CMC at 1.5% level (9.38%) was also statistically significant as compared to other hydrocolloids. Further it was observed that there was significant decrease in oil uptake with increase in level of all hydrocolloids. The samosa prepared with xanthan gum (1.5%) was also found superior with respect to sensory qualities compared to control.