Mechanical pretreatment of lignocellulosic biomass toward enzymatic/fermentative valorization

From microbial proteins to cultivated meat for alternative meat-like products: a review on sustainable fermentation approaches

The global demand for protein is rapidly increasing due to population growth and changing dietary preferences, highlighting the need for sustainable alternatives to traditional animal-based proteins. This review explores cultivated meat and microbial alternative proteins, focusing on their potential to meet nutritional needs while mitigating environmental impacts. It also examines the production of cultivated meat as well as various sources of microbial proteins, including mycoproteins, bacterial proteins, and microalgae, highlighting their nutritional profiles, production methods, and commercial applications. This includes an evaluation of the state of commercialization of mycoproteins and the innovative use of agricultural and industrial by-products as substrates for microbial fermentation. The integration of microbial protein production with the bioenergy sector is evaluated as a relevant alternative to attain a synergetic effect between energy and food production systems. Ultimately, this work aims to underscore the importance of microbial proteins in advancing towards a more sustainable protein production system, offering insights into current challenges and future opportunities in the field of fermentation to produce alternative proteins.

Critical analysis of process parameters towards smart bioreactors development in biorefinery for biorenewables production

The development of sustainable biotechnological processes is important for advancements in production of renewable chemicals, biofuels, and materials. A significant challenge is handling high biomass total solids (TS) loading, which is significant to enhance the cost-effectiveness and efficiency of biorefineries. Further, advancements in biomass pretreatment methods, such as hydrodynamic cavitation, that are employed to disrupt the complex structure of biomass, facilitating enzymatic hydrolysis and improving overall process yields, have shown promising results. Efficient pretreatment, novel enzyme evolution and hydrolysis using high TS concentration coupled with process intensification approaches i.e. simultaneous saccharification and co-fermentation (SSCF), simultaneous saccharification and fermentation (SSF), and consolidated bioprocessing (CBP) could be revolutionary in the biomass refineries. There are some key factors influencing reactor performance, such as biomass characteristics, mass transfer, enzyme characteristics, rheology, and heat transfer. These factors are critical in overcoming the challenges associated with high TS loading, including increased viscosity, microorganism selection and reduced mixing efficiency. This review highlights such critical factors when dealing with high biomass loading, by presenting strategies and reactor configurations to improve the scalability and economic viability of lignocellulosic biorefineries.

Research progress on organic acid pretreatment of lignocellulose

Lignocellulosic biomass is a naturally occurring, renewable resource that is utilized to produce a variety of high-value-added products, such as fuels, acids, and building block chemicals. The pretreatment of lignocellulosic biomass is a crucial step in the deconstruction and fractionation of its components. Organic acids, such as formic, acetic, lactic, and maleic acids, have been widely studied for their effectiveness in lignocellulose pretreatment. Organic acid-based pretreatment techniques are gaining increased attention due to their ability to selectively separate hemicellulose and cellulose, promote oligomer formation, and minimize byproducts. This paper presents a comprehensive review of the various advancements in the science and application of organic acids for the pretreatment of lignocellulose. Furthermore, the significant challenges of organic acid recovery after pretreatment are highlighted, and different recovery methods are discussed. The future challenges related to utilizing organic acids for lignocellulose pretreatment are summarized, with a strong emphasis on adopting a sustainable approach to converting valuable bioresources into renewable products.

Lignin from Plant-Based Agro-Industrial Biowastes: From Extraction to Sustainable Applications

Lignin, the most abundant aromatic polymer in nature, plays a critical role in lignocellulosic biomasses by providing structural support. However, its presence complicates the industrial exploitation of these materials for biofuels, paper production and other high-value compounds. Annually, the industrial extraction of lignin reaches an estimated 225 million tons, yet only a fraction is recovered for reuse, with most incinerated as low-value fuel. The growing interest in lignin potential has sparked research into sustainable recovery methods from lignocellulosic agro-industrial wastes. This review examines the chemical, physical and physicochemical processes for isolating lignin, focusing on innovative, sustainable technologies that align with the principles of a circular economy. Key challenges include lignin structural complexity and heterogeneity, which hinder its efficient extraction and application. Nonetheless, its properties such as high thermal stability, biodegradability and abundant carbon content place lignin as a promising material for diverse industrial applications, including chemical synthesis and energy generation. A structured analysis of advancements in lignin extraction, characterization and valorization offers insights into transforming this undervalued by-product into a vital resource, reducing reliance on non-renewable materials while addressing environmental sustainability.

Modified Urtica dioica Leaves as a Low-Cost and Effective Adsorbent for the Simultaneous Removal of Pb(II), Cu(II), Cd(II), and Zn(II) from Aqueous Solution

This study investigates the simultaneous adsorption of Pb(II), Cu(II), Cd(II), and Zn(II) ions from aqueous solutions using Urtica dioica leaves (UDLs) modified with sulfuric acid, followed by heat treatment to enhance adsorptive properties. The heat treatment significantly increased the adsorbent's specific surface area to 451.93 m2·g-1. Batch adsorption experiments were performed to determine the influence of the contact time, pH of the aqueous solution, adsorbent dosage, temperature, and initial metal concentration on the adsorption efficiency. The material (modified UDLs) was characterized using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), scanning electron microscope (SEM), and X-ray photoelectron spectroscopy (XPS). Maximum removal efficiencies were determined as 99.2%, 96.4%, 88.7%, and 83.6% for Pb(II), Cu(II), Cd(II), and Zn(II) ions, respectively. Adsorption isotherms and kinetics revealed that the process follows the Langmuir equation and pseudo-second-order models, indicating monolayer adsorption and chemisorption mechanisms. Furthermore, thermodynamic analysis indicated that the adsorption processes are spontaneous and endothermic in nature. The influence of competing ions on the adsorption of multiple heavy metals was also discussed. The results suggest that sulfuric acid and heat-treated Urtica dioica leaves can offer a promising, low-cost, and eco-friendly adsorbent for removing heavy metal ions from contaminated water.

Microbial alchemy: upcycling of brewery spent grains into high-value products through fermentation

Spent grains are one of the lignocellulosic biomasses available in abundance, discarded by breweries as waste. The brewing process generates around 25-30% of waste in different forms and spent grains alone account for 80-85% of that waste, resulting in a significant global waste volume. Despite containing essential nutrients, i.e., carbohydrates, fibers, proteins, fatty acids, lipids, minerals, and vitamins, efficient and economically viable valorization of these grains is lacking. Microbial fermentation enables the valorization of spent grain biomass into numerous commercially valuable products used in energy, food, healthcare, and biomaterials. However, the process still needs more investigation to overcome challenges, such as transportation, cost-effective pretreatment, and fermentation strategy. to lower the product cost and to achieve market feasibility and customer affordability. This review summarizes the potential of spent grains valorization via microbial fermentation and associated challenges.

Fungal endophytes and leaf litter fungi as sources of novel inhibitor-resistant cellulase for biofuel production: a basic study

Hydrothermal pretreatments are commonly employed prior to the biotechnological conversion of lignocellulosic biomass (LCB) into value-added products, such as fuels and chemicals. However, the by-products of this pretreatment, including furaldehydes, lignin-derived phenolics, and carboxylic acids, can inhibit the enzymes and microbes used in the biotechnological process. In this study, LCB degrading enzymes of endophytic and litter fungi were screened for their tolerance to potential pretreatment-derived inhibitors. Several fungi produced endo- and exoglucanases that remained functional in the presence of lignocellulose-derived phenolics. Some were also active in the presence of tannic acid. Additionally, thermostable endoglucanase activity was observed in some fungi. The ability of some of these fungi to utilize furaldehyde inhibitors as a sole carbon source was also noted. The culture supernatants of the fungal strains were tested in hydrolysis experiments using microcrystalline cellulose as a substrate, in the presence of lignocellulose phenolics and tannic acid. With some strains, higher sugar yields were obtained in the hydrolysis of cellulose when phenolics were added. Our results highlight the need for more intensive exploration of endophytic and plant litter fungi for novel inhibitor-resistant cellulases for biofuel production.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13205-024-04087-3.

Emerging nanocellulose from agricultural waste: Recent advances in preparation and applications in biobased food packaging

With the increasing emphasis on sustainability and eco-friendliness, a novel biodegradable packaging materials has received unprecedented attention. Nanocellulose, owing to its high crystallinity, degradability, minimal toxicity, and outstanding biocompatibility, has gained considerable interest in the field of sustainable packaging. This review provided a comprehensive perspective about the recent advances and future development of cellulose nanocrystals (CNCs) and cellulose nanofibers (CNFs). We first introduced the utilization of agricultural waste for nanocellulose production, such as straw, bagasse, fruit byproducts, and shells. Next, we discussed the preparation process of nanocellulose from various agricultural wastes and expounded the advantages and shortcomings of different methods. Subsequently, this review offered an in-depth investigation on the application of nanocellulose in food packaging, especially the function and packaged form of nanocellulose on food preservation. Finally, the safety evaluation of nanocellulose in food packaging is conducted to enlighten and promote the perfection of relevant regulatory documents. In short, this review provided valuable insights for potential research on the biobased materials utilized in future food packaging.

Toward a zero waste approach: Utilization of sugarcane bagasse for dye removal and multienzymes production

Global production of sugarcane bagasse (SB) by sugar industries exceeds more than 100 tons per annum. SB is rich in lignin and polysaccharide and hence can serve as a low-cost energy and carbon source for the growth of industrially important microorganism. However, various other applications of SB have also been investigated. In this study, SB was used as an adsorbent to remove an azo dye, malachite green. Subsequently, the dye-adsorbed SB was fermented by Trametes pubescens MB 89 for the production of laccase enzyme. The fungal pretreated SB was further utilized as a substrate for the simultaneous production of multiple plant cell wall degrading enzymes including, cellulase, xylanase, pectinase, and amylase by thermophilic bacterial strains. Results showed that 0.1% SB removed 97.04% malachite green at 30°C after 30 min from a solution containing 66 ppm of the dye. Fermentation of the dye-adsorbed SB by T. pubescens MB 89 yielded 667.203 IU mL-1 laccase. Moreover, Brevibacillus borstelensis UE10 produced 38.41 and 18.6 IU mL-1 β-glucosidase and pectinase, respectively, by using fungal-pretreated SB. Cultivation of B. borstelensis UE27 in the medium containing the same substrate yielded 32.14 IU mL-1 of endoglucanase and 27.23 IU mL-1 of β-glucosidase. Likewise, Neobacillus sedimentimangrovi UE25 could produce a mix of β-glucosidase (37.24 IU mL-1 ), xylanase (18.65 IU mL-1 ) and endoglucanase (26.65 IU mL-1 ). Hence, this study led to the development of a method through which dye-containing textile effluent can be treated by SB along with the production of industrially important enzymes.

Databases for biomass and waste biorefinery - a mini-review and SWOT analysis

The world is facing problems of the increasing amount of resources wasted as the world population grows. Biowaste streams form a significant part of the overall waste generation, and a circular economy utilizing this biowaste will significantly reduce waste whilst lowering the anthropogenic carbon footprint. Due to their energy content and high concentration of hydrocarbon molecules, bio-based waste streams have the potential to be transformed into valorized products (energy, fuels, and chemicals) using biorefinery technologies. In this work, a mini-review has been conducted on available, mostly European databases on existing biomass types and biorefinery technologies to provide a framework for a desirable, comprehensive database connecting bio-based waste streams, biorefinery technologies and bioproducts, as well as the geographical distribution of feedstocks and biorefineries. The database assessment utilized the SWOT (strengths, weakness, opportunities, threats) methodology to support benchmark analysis and to identify critical gaps in underlying data structures that could be included in a single database. The results show that current databases are useful but insufficient for waste biorefineries due to limited quality and quantity as well as the usability of data. A comprehensive database or improved database cluster would be necessary, not only for technology development but for better investment and policy decisions. The development of the new database architecture would need to incorporate the aspects: expansion of database scope and content depth, improved usability, accessibility, applicability, update frequency, openness to new contributions, process descriptions and parameters, and technology readiness level.

Exploring carbohydrate extraction from biomass using deep eutectic solvents: Factors and mechanisms

Deep eutectic solvents (DESs) are increasingly being recognized as sustainable and promising solvents because of their unique properties: low melting point, low cost, and biocompatibility. Some DESs possess high viscosity, remarkable stability, and minimal toxicity, enhancing their appeal for diverse applications. Notably, they hold promise in biomass pretreatment, a crucial step in biomass conversion, although their potential in algal biomass carbohydrates extraction remains largely unexplored. Understanding the correlation between DESs' properties and their behavior in carbohydrate extraction, alongside cellulose degradation mechanisms, remains a gap. This review provides an overview of the use of DESs in extracting carbohydrates from lignocellulosic and algal biomass, explores the factors that influence the behavior of DESs in carbohydrate extraction, and sheds light on the mechanism of cellulose degradation by DESs. Additionally, the review discusses potential future developments and applications of DESs, particularly extracting carbohydrates from algal biomass.

Integrated pretreatment of poplar biomass employing p-toluenesulfonic acid catalyzed liquid hot water and short-time ball milling for complete conversion to xylooligosaccharides, glucose, and native-like lignin

This work aimed to study an integrated pretreatment technology employing p-toluenesulfonic acid (TsOH)-catalyzed liquid hot water (LHW) and short-time ball milling for the complete conversion of poplar biomass to xylooligosaccharides (XOS), glucose, and native-like lignin. The optimized TsOH-catalyzed LHW pretreatment solubilized 98.5% of hemicellulose at 160 °C for 40 min, releasing 49.8% XOS. Moreover, subsequent ball milling (20 min) maximized the enzymatic hydrolysis of cellulose from 65.8% to 96.5%, owing to the reduced particle sizes and cellulose crystallinity index. The combined pretreatment reduced the crystallinity by 70.9% while enlarging the average pore size and pore volume of the substrate by 29.5% and 52.4%, respectively. The residual lignin after enzymatic hydrolysis was rich in β-O-4 linkages (55.7/100 Ar) with a less condensed structure. This lignin exhibited excellent antioxidant activity (RSI of 66.22) and ultraviolet absorbance. Thus, this research suggested a sustainable waste-free biorefinery for the holistic valorization of biomass through two-step biomass fractionation.

Simultaneous microwave-assisted phosphotungstic acid catalysis for rapid improvements on the accessibility and reactivity of Kraft-based dissolving pulp

Improving the cellulose accessibility and reactivity in an efficient and convenient way has become the focused issue in the field of dissolving pulp manufacturing. We herein demonstrate a simple yet efficient strategy, namely a simultaneous microwave (MW)-assisted phosphotungstic acid (PTA) catalysis (MW-PTA_sim). The MW-PTA_sim treatment was efficient to improve Fock reactivity from 49.1 % to 85.8 % and decrease viscosity from 561 to 360 mL/g within 10 min, which was superior to the single MW treatment and the sequential MW-PTA_seq treatment. Besides, the MW-PTA_sim treated fiber had rougher and more fibrillated surfaces with an enhanced fiber accessibility, showing increased specific surface area (SSA) from 1.43 to 6.31 m²/g, mean pore diameter (MPD) from 6.92 to 11.20 nm and water retention value (WRV) from 101 % to 172 %. These positive enhancements are mainly due to a synergy that MW-enhanced rotation of PTA mediums was served as "spinning cutters" to attack the fibers, plus MW-accelerated PTA transfer and catalytic hydrolysis further improved the fiber accessibility. Moreover, PTA also demonstrates a high reusability and chemical stability. This process offers an effective and sustainable alternative for manufacturing a premium dissolving pulp.