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Yao X, Li T, Chung SH, Ruiz-Martínez J. Advances in the Catalytic Conversion of Ethanol into Nonoxygenated Added-Value Chemicals. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2406472. [PMID: 39240056 DOI: 10.1002/adma.202406472] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/06/2024] [Revised: 08/10/2024] [Indexed: 09/07/2024]
Abstract
Given that ethanol can be obtained from abundant biomass resources (e.g., crops, sugarcane, cellulose, and algae), waste, and CO2, its conversion into value-added chemicals holds promise for the sustainable production of high-demand chemical commodities. Nonoxygenated chemicals, including light olefins, 1,3-butadiene, aromatics, and gasoline, are some of the most important of these commodities, substantially contributing to modern lifestyles. Despite the industrial implementation of some ethanol-to-hydrocarbons processes, several fundamental questions and technological challenges remain unaddressed. In addition, the utilization of ethanol as an intermediate provides new opportunities for the direct valorization of CO and CO2. Herein, the recent advances in the design of ethanol conversion catalysts are summarized, providing mechanistic insights into the corresponding reactions and catalyst deactivation, and discussing the related future research directions, including the exploitation of active site proximity to achieve better synergistic effects for reactions involving ethanol.
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Affiliation(s)
- Xueli Yao
- King Abdullah University of Science and Technology (KAUST), KAUST Catalysis Center (KCC), Thuwal, 23955, Saudi Arabia
| | - Teng Li
- King Abdullah University of Science and Technology (KAUST), KAUST Catalysis Center (KCC), Thuwal, 23955, Saudi Arabia
| | - Sang-Ho Chung
- King Abdullah University of Science and Technology (KAUST), KAUST Catalysis Center (KCC), Thuwal, 23955, Saudi Arabia
| | - Javier Ruiz-Martínez
- King Abdullah University of Science and Technology (KAUST), KAUST Catalysis Center (KCC), Thuwal, 23955, Saudi Arabia
- Chemical Engineering Program, Physical Science and Engineering (PSE) Division, King Abdullah University of Science and Technology, Thuwal, 23955, Saudi Arabia
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2
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Chen D, Jia Y, Wang X, Guo L. Micro- and Mesoporous Structural Effects of Beta Zeolites for Volatile Organic Compound Sorption. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:10346-10354. [PMID: 38695309 DOI: 10.1021/acs.langmuir.4c01074] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/15/2024]
Abstract
To fully exploit pore engineering in the design of more efficient zeolite adsorbents for volatile organic compound (VOC) treatment, the roles of meso- and micropores need to be clarified to provide the theoretical basis and feasible measures. In this work, the three VOC sorption properties of conventional and hierarchical porous beta zeolites were comparatively investigated to study the roles of meso- and micropores. There is a division of functions between micro- and mesopores, with micropores being the main VOC adsorption sites and mesopores greatly enhancing VOC diffusion and adsorbent reusability. On the one hand, micropores should be preserved as much as possible because obtaining mesopores by sacrificing micropores (i.e., alkali treatment) results in 28-60% decreases in adsorption capacities. On the other hand, mesopore introduction is highly desirable, which results in an enhancement of VOC intraparticle diffusion rates by 1.3-2.3 times (at the VOC concentration of 600 ppm) and chlorobenzene adsorption capacity on the 20th cycle increasing from 78% of the initial value to 89 and 93%. The findings may provide valuable information about zeolite-based adsorbents for adsorption removal or recovery of VOCs.
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Affiliation(s)
- Donghang Chen
- Hubei Key Laboratory of Multi-media Pollution Cooperative Control in Yangtze Basin, School of Environmental Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, People's Republic of China
| | - Yongsheng Jia
- Hubei Key Laboratory of Multi-media Pollution Cooperative Control in Yangtze Basin, School of Environmental Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, People's Republic of China
| | - Xiaolong Wang
- Hubei Key Laboratory of Multi-media Pollution Cooperative Control in Yangtze Basin, School of Environmental Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, People's Republic of China
| | - Limin Guo
- Hubei Key Laboratory of Multi-media Pollution Cooperative Control in Yangtze Basin, School of Environmental Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, People's Republic of China
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3
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Liu Z, Mao M, Yangcheng R, Lv S. Investigating the Sole Olefin-Based Cycle in Small-Cage MCM-35-Catalyzed Methanol-to-Olefins Reactions. Molecules 2024; 29:2037. [PMID: 38731528 PMCID: PMC11085503 DOI: 10.3390/molecules29092037] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/12/2024] [Revised: 04/10/2024] [Accepted: 04/26/2024] [Indexed: 05/13/2024] Open
Abstract
Small-pore zeolites catalyze the methanol-to-olefins (MTO) reaction via a dual-cycle mechanism, encompassing both olefin- and aromatic-based cycles. Zeolite topology is crucial in determining both the catalytic pathway and the product selectivity of the MTO reaction. Herein, we investigate the mechanistic influence of MCM-35 zeolite on the MTO process. The structural properties of the as-synthesized MCM-35 catalyst, including its confined cages (6.19 Å), were characterized, confirming them as the catalytic centers. Then, the MTO reactions were systematically performed and investigated over a MCM-35 catalyst. Feeding pure methanol to the reactor yielded minimal MTO activity despite the formation of some aromatic species within the zeolite. The results suggest that the aromatic-based cycle is entirely suppressed in MCM-35, preventing the simultaneous occurrence of the olefin-based cycle. However, cofeeding a small amount of propene in methanol can obviously enhance the methanol conversion under the same studied reaction conditions. Thus, the exclusive operation of the olefin-based cycle in the MTO reaction, independent of the aromatic-based cycle, was demonstrated in MCM-35 zeolite.
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Affiliation(s)
- Zhaohui Liu
- Institute of Advanced Interdisciplinary Studies, School of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044, China
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4
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Yu X, Cheng Y, Li Y, Polo-Garzon F, Liu J, Mamontov E, Li M, Lennon D, Parker SF, Ramirez-Cuesta AJ, Wu Z. Neutron Scattering Studies of Heterogeneous Catalysis. Chem Rev 2023. [PMID: 37315192 DOI: 10.1021/acs.chemrev.3c00101] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 06/16/2023]
Abstract
Understanding the structural dynamics/evolution of catalysts and the related surface chemistry is essential for establishing structure-catalysis relationships, where spectroscopic and scattering tools play a crucial role. Among many such tools, neutron scattering, though less-known, has a unique power for investigating catalytic phenomena. Since neutrons interact with the nuclei of matter, the neutron-nucleon interaction provides unique information on light elements (mainly hydrogen), neighboring elements, and isotopes, which are complementary to X-ray and photon-based techniques. Neutron vibrational spectroscopy has been the most utilized neutron scattering approach for heterogeneous catalysis research by providing chemical information on surface/bulk species (mostly H-containing) and reaction chemistry. Neutron diffraction and quasielastic neutron scattering can also supply important information on catalyst structures and dynamics of surface species. Other neutron approaches, such as small angle neutron scattering and neutron imaging, have been much less used but still give distinctive catalytic information. This review provides a comprehensive overview of recent advances in neutron scattering investigations of heterogeneous catalysis, focusing on surface adsorbates, reaction mechanisms, and catalyst structural changes revealed by neutron spectroscopy, diffraction, quasielastic neutron scattering, and other neutron techniques. Perspectives are also provided on the challenges and future opportunities in neutron scattering studies of heterogeneous catalysis.
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Affiliation(s)
- Xinbin Yu
- Chemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37381, United States
| | - Yongqiang Cheng
- Neutron Scattering Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States
| | - Yuanyuan Li
- Chemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37381, United States
| | - Felipe Polo-Garzon
- Chemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37381, United States
| | - Jue Liu
- Neutron Scattering Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States
| | - Eugene Mamontov
- Neutron Scattering Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States
| | - Meijun Li
- Manufacturing Science Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States
| | - David Lennon
- School of Chemistry, Joseph Black Building, University of Glasgow, Glasgow G12 8QQ, United Kingdom
| | - Stewart F Parker
- ISIS Pulsed Neutron and Muon Facility, STFC Rutherford Appleton Laboratory, Chilton, Didcot, Oxon OX11 0QX, United Kingdom
| | - Anibal J Ramirez-Cuesta
- Neutron Technologies Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States
| | - Zili Wu
- Chemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37381, United States
- Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States
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Wang X, Xu Y. Recent Advances in Catalytic Conversion of C5/C6 Alkanes to Olefins: A Review. CATALYSIS SURVEYS FROM ASIA 2022. [DOI: 10.1007/s10563-022-09367-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/14/2022]
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6
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Liu C, Uslamin EA, van Vreeswijk SH, Yarulina I, Ganapathy S, Weckhuysen BM, Kapteijn F, Pidko EA. An integrated approach to the key parameters in methanol-to-olefins reaction catalyzed by MFI/MEL zeolite materials. CHINESE JOURNAL OF CATALYSIS 2022. [DOI: 10.1016/s1872-2067(21)63990-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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One-Step Synthesis of High-Silica ZSM-5 Zeolite with Less Internal Silicon Hydroxyl Groups: Highly Stable Catalyst for Methanol to Propene Reaction. Catal Letters 2022. [DOI: 10.1007/s10562-021-03796-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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8
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Liu Z, Li H, Wang Y, Wang Y, Peng P, Liu X. Seeds induced Beta zeolite synthesis with low SDA for n-heptane catalytic cracking reaction. Catal Today 2022. [DOI: 10.1016/j.cattod.2022.05.019] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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9
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Yu Q, Zhang Z, Zhang Z, Sun Z, Gao X, Wang H. Effect of Transition Metal Nickel on the Selectivity of Light Olefins in n-Hexane Cracking of Ni/IM-5 Zeolite. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.1c03878] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Qianqian Yu
- Petrochemical Research Institute, PetroChina, Beijing 102206, People’s Republic of China
- Beijing Key Laboratory of Ionic Liquids Clean Process, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, People’s Republic of China
| | - Zhongdong Zhang
- Petrochemical Research Institute, PetroChina, Beijing 102206, People’s Republic of China
| | - Zhaoqian Zhang
- Petrochemical Research Institute, PetroChina, Beijing 102206, People’s Republic of China
| | - Zhiguo Sun
- Petrochemical Research Institute, PetroChina, Beijing 102206, People’s Republic of China
| | - Xionghou Gao
- Petrochemical Research Institute, PetroChina, Beijing 102206, People’s Republic of China
| | - Hui Wang
- Beijing Key Laboratory of Ionic Liquids Clean Process, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, People’s Republic of China
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Ou X, Tomatis M, Lan Y, Jiao Y, Chen Y, Guo Z, Gao X, Wu T, Wu C, Shi K, Azapagic A, Fan X. A novel microwave-assisted methanol-to-hydrocarbons process with a structured ZSM-5/SiC foam catalyst: Proof-of-concept and environmental impacts. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117669] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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11
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Fan X, Zhang B, Su Z, Ma W. Preparation, surface acidity and catalytic performance of Beta/ZSM-5 Composite Molecular Sieve. Chem Phys 2022. [DOI: 10.1016/j.chemphys.2022.111512] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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12
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Zhou Y, Zhang J, Ma W, Yin X, Chen G, Liu Y, Li J. Small pore SAPO-14-based zeolites with improved propylene selectivity in methanol to olefins. Inorg Chem Front 2022. [DOI: 10.1039/d2qi00155a] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Methanol to olefins (MTO) is an important non petroleum route to prepare light olefins, however, it still remains a challenge to improve the one-pass propylene selectivity towards the industrial SAPO-34...
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Wang T, Xu Z, Yue Y, Wang T, Lin M, Zhu H. Bimetallic PtSn Nanoparticles Confined in Hierarchical ZSM-5 for Propane Dehydrogenation. Chin J Chem Eng 2021. [DOI: 10.1016/j.cjche.2021.11.020] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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14
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Ni Z, Li Y, Zhang Y, Wang Y, Cui G, Jiang G, Zhao Z, Xu C. Effect of redox atmosphere treatment on bifunctional Ga/ZSM-5 for efficient catalytic cracking of n-butane. Chem Eng Sci 2021. [DOI: 10.1016/j.ces.2021.116856] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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15
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Hadi N, Farzi A. A review on reaction mechanisms and catalysts of methanol to olefins process. CHEM ENG COMMUN 2021. [DOI: 10.1080/00986445.2021.1983547] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
Affiliation(s)
- Naser Hadi
- Faculty of Chemical and Petroleum Engineering, University of Tabriz, Tabriz, Iran
| | - Ali Farzi
- Faculty of Chemical and Petroleum Engineering, University of Tabriz, Tabriz, Iran
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16
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Synthesis of multiple-template zeolites with various compositions and investigation of their catalytic properties. RESEARCH ON CHEMICAL INTERMEDIATES 2021. [DOI: 10.1007/s11164-021-04580-x] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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17
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A Study into the γ-Al2O3 Binder Influence on Nano-H-ZSM-5 via Scaled-Up Laboratory Methanol-to-Hydrocarbon Reaction. Catalysts 2021. [DOI: 10.3390/catal11101140] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
Development of a laboratory selected zeolite into an industrial zeolite-based catalyst faces many challenges due to the scaling-up of reaction which requires many upgrades of the as-prepared catalyst such as an enhanced physical strength. To meet this requirement zeolite powders are normally mixed with various binders and then shaped into bulky bodies. Despite the fact there are a lot of reports on the positive features brought by the shaping treatment, there is still a great need to further explore the zeolite properties after the binder introduction. In this case, a lot of studies have been continuously conducted, however, many results were limited due to the usage of much smaller laboratory samples rather than a real factory plant, and more importantly, the maximal/minimal proportion of zeolites in the shaped catalyst. In this research, our shaped catalysts are based on nano-H-ZSM-5 zeolites and alumina (γ–Al2O3) binder while keeping the zeolite content to a maximum. H-ZSM-5 samples and Al-H-ZSM-5 samples are compared in the designed methanol-to-hydrocarbons reaction. With a reduced weight-hourly-space-velocity (WHSV = 1.5 h−1) and a higher reaction pressure (6 bar) favorable for aromatization, together with the tailored instruments for catalyst volume scale-up (20 g samples are tested each time), our tests focus on the early period catalytic performance (during the first 5 h). Unlike a normal laboratory test, the results from the scaled-up experiments provide important guidance for a potential industrial application. The role of the γ–Al2O3 introduced, not only as binder, but also performing as co-catalyst, on tailoring the early time product distribution, and the corresponding coke deposition is systematically investigated and discussed in details. Notably, the Si/Al ratio of H-ZSM-5 still has a decisive influence on the reaction performance of the Al-H-ZSM-5 samples.
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18
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The Economic Evaluation of Methanol and Propylene Production from Natural Gas at Petrochemical Industries in Iran. SUSTAINABILITY 2021. [DOI: 10.3390/su13179990] [Citation(s) in RCA: 14] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/24/2023]
Abstract
This investigation scrutinizes the economic features and potential of propylene and methanol production from natural gas in Iran because greenhouse gas emissions released by natural gas-based production processes are lower than coal-based ones. Considering the advantage of Iran’s access to natural gas, this study evaluates and compares the economic value of different plans to complete the value chain of propylene production from natural gas and methanol in the form of four units based on three price scenarios, namely, optimistic, realistic, and pessimistic, using the COMFAR III software. Iran has been ranked as the second most prosperous country globally based on its natural gas reserves. Methanol and propylene production processes via natural gas will lower the release of greenhouse gas. This, increasing the investment and accelerating the development of methanol and propylene production units driven by natural gas will lead the world to a low emission future compared to coal-based plants. The economic evaluation and sensitivity analysis results revealed that the conversion of methanol to propylene is more attractive for investment than the sale of crude methanol. The development of methanol to propylene units is more economical than constructing a new gas to propylene unit because of the lower investment costs.
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Effect of Textural Properties and Presence of Co-Cation on NH3-SCR Activity of Cu-Exchanged ZSM-5. Catalysts 2021. [DOI: 10.3390/catal11070843] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023] Open
Abstract
Comparative studies over micro-/mesoporous Cu-containing zeolites ZSM-5 prepared by top-down treatment involving NaOH, TPAOH or mixture of NaOH/TPAOH (tetrapropylammonium hydroxide) were conducted. The results of the catalytic data revealed the highest activity of the Cu-ZSM-5 catalyst both in the absence and presence of water vapor. The physico-chemical characterization (diffuse reflectance UV-Vis (DR UV-Vis), Fourier transform infrared (FT-IR) spectroscopy, electron paramagnetic resonance (EPR) spectroscopy, temperature-programmed desorption of NOx (TPD-NOx), and microkinetic modeling) results indicated that the microporous structure of ZSM-5 effectively stabilized isolated Cu ion monomers. Besides the attempts targeted to the modification of the textural properties of the parent ZSM-5, in the next approach, we studied the effect of the co-presence of sodium and copper cations in the microporous H-ZSM-5. The presence of co-cation promoted the evolution of [Cu–O–Cu]2+ dimers that bind NOx strongly with the desorption energy barrier of least 80 kJ mol−1. Water presence in the gas phase significantly decreases the rate of ammonia oxidation, while the reaction rates and activation energies of NH3-SCR remain unaffected.
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Tang XH, Liu RQ, Tian HF, Li H, Zha F, Chang Y. Phosphorus promoted HZSM-5 zeolites for the coupling transformation of methanol with 1-butene to propylene. CAN J CHEM 2021. [DOI: 10.1139/cjc-2020-0316] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
Abstract
Phosphorus promoted HZSM-5 zeolites (P-HZSM-5) were prepared by synthetic methods of incipient wetness impregnation and in situ synthesis, respectively. This was characterized by the means of powder X-ray diffraction (XRD), scanning electron microscopy (SEM), Brunauer–Emmett–Teller method (BET), thermogravimetry (TG), and NH3-TPD. The P-HZSM-5 zeolite prepared by incipient wetness impregnation has a large specific surface area and pore size, and the weak acidity is remarkably increased. The catalytic activity of P-HZSM-5 for the coupling transformation of methanol with 1-butene to propylene was investigated. Under the reaction conditions of temperature at 550 °C, pressure at 0.4 MPa, space velocity at 1800 mL/(gcat h), and mole ratio of CH3OH/C4H8 at 1:1, the conversion of C4H8 can reach to 75.8%, and the selectivity and yield of propylene are 42.2% and 31.9%, respectively.
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Affiliation(s)
- Xiao-hua Tang
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
| | - Rui-qiang Liu
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
| | - Hai-feng Tian
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
| | - Hui Li
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
| | - Fei Zha
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
| | - Yue Chang
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
- College of Chemistry & Chemical Engineering, Northwest Normal University, Lanzhou 730070, China
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21
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Dalirian F, Rostamizadeh M, Alizadeh R. High-efficient hierarchical [B]-ZSM-5 catalyst by simultaneously using of CTAB surfactant and boron promoter for methanol to olefins reaction. RESEARCH ON CHEMICAL INTERMEDIATES 2021. [DOI: 10.1007/s11164-021-04465-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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22
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Luan H, Lei C, Ma Y, Wu Q, Zhu L, Xu H, Han S, Zhu Q, Liu X, Meng X, Xiao FS. Alcohol-assisted synthesis of high-silica zeolites in the absence of organic structure-directing agents. CHINESE JOURNAL OF CATALYSIS 2021. [DOI: 10.1016/s1872-2067(20)63677-4] [Citation(s) in RCA: 12] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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23
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Modification of Mordenite Characters by H2C2O4 and/or NaOH Treatments and Its Catalytic Activity Test in Hydrotreating of Pyrolyzed α-Cellulose. BULLETIN OF CHEMICAL REACTION ENGINEERING & CATALYSIS 2021. [DOI: 10.9767/bcrec.16.1.9476.9-21] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
The research about modification of mordenite characteristics has been performed by H2C2O4 and/or NaOH treatments and catalytic activity tests in hydrotreating of pyrolyzed a-cellulose. Commercial mordenite (HSZ-604OA) as mordenite control (HM) immersed in 0.05, 0.5, and 1.0 M H2C2O4 at 70 °C for three hours resulting in HM-0.05, HM-0.5, and HM-1. The four mordenites were immersed in 0.1 M NaOH for 15 minutes resulting in BHM, BHM-0.05, BHM-0.5, and BHM-1. The catalysts obtained were analyzed by XRD, SAA, ICP, and acidity test. The catalytic activity of the mordenites was evaluated in hydrotreating of pyrolyzed a-cellulose using stainless steel reactor with an H2 gas flow rate of 20 mL.min−1 at 450 °C for two hours with a catalyst: feed weight ratio of 1:60. The liquid products obtained from the hydrotreating were analyzed using GC-MS. The research results showed that the H2C2O4 and/or NaOH treatment towards the mordenites increased Si/Al ratio and decreased crystallinity. The acidity of mordenites decreased along with the increase of the Si/Al ratio. The average pore diameter of BHM, BHM-0.05, BHM-0.5, and BHM-1 mordenites were 2.898; 3.005; 3.792; 7.429 nm, respectively. The BHM-0.5 mordenite showed the highest catalytic activity in generating liquid product (88.88 wt%) and selectivity toward propanol (4.87 wt%). The BHM-1 mordenite showed catalytic activity in generating liquid product (41.16 wt%) and selectivity toward ethanol (1.21 wt%) and 2-heptyne (4.36 wt%). Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0).
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Luan H, Lei C, Wu Q, Sheng N, Wang Y, Meng X, Xiao FS. Sustainable one-pot preparation of fully crystalline shaped zeolite catalysts. Catal Sci Technol 2021. [DOI: 10.1039/d1cy00948f] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
Abstract
Fully crystalline shaped zeolite catalysts with MFI, MTT, and TON structures have been successfully prepared via a sustainable one-pot route.
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Affiliation(s)
- Huimin Luan
- Key Lab of Applied Chemistry of Zhejiang Province
- Department of Chemistry
- Zhejiang University
- Hangzhou 310028
- China
| | - Chi Lei
- Key Lab of Applied Chemistry of Zhejiang Province
- Department of Chemistry
- Zhejiang University
- Hangzhou 310028
- China
| | - Qinming Wu
- College of Chemical and Biological Engineering
- Zhejiang University
- Hangzhou 310027
- China
| | - Na Sheng
- Zhejiang Henglan Science & Technology Co., Ltd
- Zhejiang Hengyi Group Co., Ltd
- Hangzhou 310027
- China
| | - Yeqing Wang
- Key Lab of Applied Chemistry of Zhejiang Province
- Department of Chemistry
- Zhejiang University
- Hangzhou 310028
- China
| | - Xiangju Meng
- Key Lab of Applied Chemistry of Zhejiang Province
- Department of Chemistry
- Zhejiang University
- Hangzhou 310028
- China
| | - Feng-Shou Xiao
- College of Chemical and Biological Engineering
- Zhejiang University
- Hangzhou 310027
- China
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Xu X, Zhang Y, Xia X, Liang F, Jiang H. Mesoporous HZSM-5 Supported Zn Catalyst for Improved Ethane Aromatization. Catal Letters 2020. [DOI: 10.1007/s10562-020-03246-4] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Zhang B, Zhu X, Gao J, Zhu Y, Ma W. Zn modification of Beta zeolite: Effect on acid sites and propylene oxide rearrangement. Chem Phys 2020. [DOI: 10.1016/j.chemphys.2020.110983] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Beheshti MS, Ahmadpour J, Behzad M, Arabi H. Preparation of hierarchical H-[B]-ZSM-5 zeolites by a desilication method as a highly selective catalyst for conversion of methanol to propylene. BRAZILIAN JOURNAL OF CHEMICAL ENGINEERING 2020. [DOI: 10.1007/s43153-020-00075-1] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Chen LH, Sun MH, Wang Z, Yang W, Xie Z, Su BL. Hierarchically Structured Zeolites: From Design to Application. Chem Rev 2020; 120:11194-11294. [DOI: 10.1021/acs.chemrev.0c00016] [Citation(s) in RCA: 158] [Impact Index Per Article: 31.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
Affiliation(s)
- Li-Hua Chen
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, 122 Luoshi Road, 430070 Wuhan, China
| | - Ming-Hui Sun
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, 122 Luoshi Road, 430070 Wuhan, China
- Laboratory of Inorganic Materials Chemistry, University of Namur, 61 rue de Bruxelles, B-5000 Namur, Belgium
| | - Zhao Wang
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, 122 Luoshi Road, 430070 Wuhan, China
| | - Weimin Yang
- State Key Laboratory of Green Chemical Engineering and Industrial Catalysis, Shanghai Research Institute of Petrochemical Technology, SINOPEC, Shanghai 201208, China
| | - Zaiku Xie
- State Key Laboratory of Green Chemical Engineering and Industrial Catalysis, Shanghai Research Institute of Petrochemical Technology, SINOPEC, Shanghai 201208, China
| | - Bao-Lian Su
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, 122 Luoshi Road, 430070 Wuhan, China
- Laboratory of Inorganic Materials Chemistry, University of Namur, 61 rue de Bruxelles, B-5000 Namur, Belgium
- Clare Hall, University of Cambridge, Cambridge CB2 1EW, United Kingdom
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Safaei E, Taghizadeh M. Effects of Desilication in NaOH/Piperidine Medium and Phosphorus Modification on the Catalytic Activity of HZSM-5 Catalyst in Methanol to Propylene Conversion. Comb Chem High Throughput Screen 2020; 24:546-558. [PMID: 32664835 DOI: 10.2174/1386207323666200714002844] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/23/2020] [Revised: 05/11/2020] [Accepted: 05/16/2020] [Indexed: 11/22/2022]
Abstract
BACKGROUND Propylene is one of the main petrochemical building blocks applied as a feedstock for various chemical and polymer intermediates. The methanol-to-propylene (MTP) processes are reliable options for propylene production from non-petroleum resources. The highsilica ZSM-5 zeolite is found to be a reliable candidate for the methanol to propylene catalysis. OBJECTIVE In this study, the mesoporosity was first introduced into a high silica ZSM-5 zeolite via an alkaline treatment by NaOH solution with piperidine to decrease the diffusion limitation, and then the structure of zeolite was stabilized by phosphorus modification to improve the acidic properties and to enhance the catalyst stability. METHODS High-silica H-ZSM-5 catalysts (Si/Al = 200) were successfully prepared through microwave-assisted hydrothermal technique in the presence of tetrapropyl ammonium hydroxide (TPAOH) structure-directing agent. The mesoporosity was efficiently introduced into the ZSM-5 crystals via desilication derived from alkaline NaOH/piperidine solution. Then, the acidity of the desilicated ZSM-5 samples was improved using phosphorus modification. The catalysts were subjected to XRD, ICP-OES, FE-SEM, BET, TGA, FT-IR and NH3-TPD analysis. RESULTS The catalytic performance of the prepared catalysts in the methanol to propylene (MTP) reaction was examined in a fixed-bed reactor at 475 °C, atmospheric pressure and methanol WHSV of 0.9 h-1. The results showed that the alkaline treatment in NaOH/piperidine solution created uniform mesoporosity with no severe damage in the crystal structure. Similarly, phosphorus modification developed the acidic features and led to the optimal catalytic efficiency in terms of the maximum propylene selectivity (49.16%) and P/E ratio (5.97) as well as the catalyst lifetime. CONCLUSION The results showed an excellent catalytic activity in terms of 99.21% methanol conversion, good propylene selectivity up to 49.16%, a high ratio of P/E of 5.97 and a low selectivity to C5 + hydrocarbons of 11.57% for ZS-D-PI-P sample.
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Affiliation(s)
- Ebrahim Safaei
- Chemical Engineering Department, Babol Noshirvani University of Technology, P.O. Box 484, Babol 4714871167, Iran
| | - Majid Taghizadeh
- Chemical Engineering Department, Babol Noshirvani University of Technology, P.O. Box 484, Babol 4714871167, Iran
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Catalytic Behavior of Alkali Treated H-MOR in Selective Synthesis of Ethylenediamine via Condensation Amination of Monoethanolamine. Catalysts 2020. [DOI: 10.3390/catal10040386] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Catalytic behavior of alkali treated mordenite (H-MOR) in selective synthesis of ethylenediamine (EDA) via condensation amination of monoethanolamine (MEA) was investigated. Changes in the structural and acidic properties of alkali treated H-MOR were systematically investigated by N2 adsorption/desorption isotherms, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), temperature programmed ammonia desorption (NH3-TPD), pyridine adsorption was followed by infrared spectroscopy (Py-IR), and X-ray fluorescence (XRF) analyses. The results show that alkali treatment produces more opening mesopores on the H-MOR crystal surfaces and leads to an increase in the number of B acid sites and the strength of the acid sites. The mesopores effectively enhance the rate of diffusion in the bulk catalyst. Moreover, the B acid sites are active sites in selective synthesis of EDA. Due to improvements in the diffusion conditions and reactivities, alkali treated H-MOR shows an excellent catalytic performance under mild reaction conditions. The conversion of MEA was 52.8% and selectivity to EDA increased to 93.6%, which is the highest selectivity achieved so far. Furthermore, possible mechanism for the formation of EDA is discussed.
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31
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Small ZSM-5 crystals with low defect density as an effective catalyst for conversion of methanol to hydrocarbons. Catal Today 2020. [DOI: 10.1016/j.cattod.2019.09.023] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Gackowski M, Datka J. Acid Properties of Hierarchical Zeolites Y. Molecules 2020; 25:molecules25051044. [PMID: 32110924 PMCID: PMC7179210 DOI: 10.3390/molecules25051044] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/31/2020] [Revised: 02/19/2020] [Accepted: 02/22/2020] [Indexed: 02/06/2023] Open
Abstract
The article reviews different strategies towards obtaining mesoporous zeolites Y: desilication; surfactant templating and assembly of zeolite crystals. The impact of those methods on physicochemical properties is covered, with a special focus on the acidity of the samples measured with infrared (IR) spectroscopy. The methods of characterization of acidity are presented. Quaternary ammonium cations used for desilication lead to obtaining crystalline; mesoporous and highly acidic zeolites. Si-OH-Al groups of extremely high acidity can be produced by calcination in a humid atmosphere. When the conditions are optimized, post-synthetic surfactant templating allows crystalline mesoporous zeolite to be obtained with no loss of material. All mesoporous zeolites Y proved to be active catalysts in liquid phase isomerization, catalytic cracking, and other reactions.
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Hua J, Dong X, Wang J, Chen C, Shi Z, Liu Z, Han Y. Methanol-to-Olefin Conversion over Small-Pore DDR Zeolites: Tuning the Propylene Selectivity via the Olefin-Based Catalytic Cycle. ACS Catal 2020. [DOI: 10.1021/acscatal.9b05521] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Jia Hua
- State Key Laboratory of Inorganic Synthesis and Preparative Chemistry, Jilin University, 2699 Qianjin Street, Changchun 130012, P. R. China
| | - Xinglong Dong
- Physical Sciences and Engineering Division, Advanced Membranes and Porous Materials Center, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia
| | - Jianjian Wang
- Multi-scale Porous Materials Center, Institute of Advanced Interdisciplinary Studies, School of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044, P. R. China
| | - Cailing Chen
- Physical Sciences and Engineering Division, Advanced Membranes and Porous Materials Center, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia
| | - Zhan Shi
- State Key Laboratory of Inorganic Synthesis and Preparative Chemistry, Jilin University, 2699 Qianjin Street, Changchun 130012, P. R. China
| | - Zhaohui Liu
- Physical Sciences and Engineering Division, Advanced Membranes and Porous Materials Center, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia
- Multi-scale Porous Materials Center, Institute of Advanced Interdisciplinary Studies, School of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044, P. R. China
| | - Yu Han
- Physical Sciences and Engineering Division, Advanced Membranes and Porous Materials Center, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia
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Gackowski M, Podobiński J, Broclawik E, Datka J. IR and NMR Studies of the Status of Al and Acid Sites in Desilicated Zeolite Y. Molecules 2019; 25:E31. [PMID: 31861869 PMCID: PMC6983114 DOI: 10.3390/molecules25010031] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/12/2019] [Revised: 12/11/2019] [Accepted: 12/18/2019] [Indexed: 11/16/2022] Open
Abstract
The desilication of zeolite Y (of Si/Al = 31) that was previously dealuminated by steaming and acid treatment was studied. Desilication of zeolites of high Si/Al module in alkali solutions extracts both Si and Al from zeolite crystals, but while Si remains in solution, Al is reinserted into the zeolite grain. The main goal of our study was to follow the status of Al reinserted into zeolite during the desilication procedure, and its role in the formation of acid sites of the Brønsted and Lewis types. The properties of Al were followed by 27Al MAS NMR spectroscopy (for parent samples and zeolites treated either with NaOH or NaOH/tetrabutylammonium hydroxide), whereas the acid sites generated in the final stages were studied by IR spectroscopy with NH3 and CO as probe molecules. In non-desilicated zeolite, most of the Al was in a typically zeolitic tetrahedral coordination, while both NMR and quantitative IR studies of NH3 sorption evidenced that Al that was extracted by desilication and was subsequently reinserted had a tetrahedral coordination similar to amorphous aluminosilicates and showed an ion exchange ability. After the exchange of Na+ to NH4+ and decomposition of NH4+ ions, reinserted Al forms generated protonic sites from which some condensed at higher temperatures producing Lewis acid sites (with stoichiometry typical for zeolites i.e., the condensation of two protonic sites produces one Lewis site) but some other kept their character.
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Affiliation(s)
| | | | - Ewa Broclawik
- Jerzy Haber Institute of Catalysis and Surface Chemistry, Polish Academy of Sciences, Niezapominajek 8, PL-30239 Krakow, Poland; (M.G.); (J.P.); (J.D.)
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Hong X, Chen W, Zhang G, Wu Q, Lei C, Zhu Q, Meng X, Han S, Zheng A, Ma Y, Parvulescu AN, Müller U, Zhang W, Yokoi T, Bao X, Marler B, De Vos DE, Kolb U, Xiao FS. Direct Synthesis of Aluminosilicate IWR Zeolite from a Strong Interaction between Zeolite Framework and Organic Template. J Am Chem Soc 2019; 141:18318-18324. [PMID: 31644275 DOI: 10.1021/jacs.9b09903] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
Abstract
A large amount of zeolite structures are still not synthetically available or not available in the form of aluminosilicate currently. Despite significant progress in the development of predictive concepts for zeolite synthesis, accessing some of these new materials is still challenging. One example is the IWR structure as well. Despite successful synthesis of Ge-based IWR zeolites, direct synthesis of aluminosilicate IWR zeolite is still not successful. In this report we show how a suitable organic structure directing agent (OSDA), through modeling of an OSDA/zeolite cage interaction, could access directly the aluminum-containing IWR structure (denoted as COE-6), which might allow access to new classes of materials and thus open opportunities in valuable chemical applications. The experimental results reveal that the COE-6 zeolites with a SiO2/Al2O3 ratio as low as 30 could be obtained. Very interestingly, the COE-6 zeolite has much higher hydrothermal and thermal stabilities than those of the conventional Ge-Al-IWR zeolite. In methanol-to-propylene (MTP) reaction, the COE-6 zeolite exhibits excellent selectivity for propylene, offering a potential catalyst for MTP reaction in the future.
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Affiliation(s)
- Xin Hong
- Department of Chemistry , Zhejiang University , Hangzhou 310028 , People's Republic of China
| | - Wei Chen
- State Key Laboratory of Magnetic Resonance and Atomic and Molecular Physics, National Center for Magnetic Resonance in Wuhan, Key Laboratory of Magnetic Resonance in Biological Systems , Wuhan Institute of Physics and Mathematics, Chinese Academy of Sciences , Wuhan 430071 , People's Republic of China
| | - Guanqun Zhang
- School of Physical Science and Technology , ShanghaiTech University , Shanghai 201210 , People's Republic of China
| | - Qinming Wu
- Department of Chemistry , Zhejiang University , Hangzhou 310028 , People's Republic of China
| | - Chi Lei
- Department of Chemistry , Zhejiang University , Hangzhou 310028 , People's Republic of China
| | - Qiuyan Zhu
- Department of Chemistry , Zhejiang University , Hangzhou 310028 , People's Republic of China
| | - Xiangju Meng
- Department of Chemistry , Zhejiang University , Hangzhou 310028 , People's Republic of China
| | - Shichao Han
- Department of Chemistry , Zhejiang University , Hangzhou 310028 , People's Republic of China
| | - Anmin Zheng
- State Key Laboratory of Magnetic Resonance and Atomic and Molecular Physics, National Center for Magnetic Resonance in Wuhan, Key Laboratory of Magnetic Resonance in Biological Systems , Wuhan Institute of Physics and Mathematics, Chinese Academy of Sciences , Wuhan 430071 , People's Republic of China
| | - Yanhang Ma
- School of Physical Science and Technology , ShanghaiTech University , Shanghai 201210 , People's Republic of China
| | | | | | - Weiping Zhang
- State Key Laboratory of Fine Chemicals , Dalian University of Technology , Dalian 116012 , People's Republic of China
| | - Toshiyuki Yokoi
- Chemical Resources Laboratory , Tokyo Institute of Technology , Yokohama 226-8503 , Japan
| | - Xinhe Bao
- State Key Laboratory of Catalysis , Dalian Institute of Chemical Physics , Dalian 116023 , People's Republic of China
| | - Bernd Marler
- Department of Geology, Mineralogy and Geophysics , Ruhr University Bochum , Bochum 44780 , Germany
| | - Dirk E De Vos
- Centre for Surface Chemistry and Catalysis , KU Leuven , Kasteelpark Arenberg 23 , Leuven 3001 , Belgium
| | - Ute Kolb
- Institute of Inorganic Chemistry and Analytical Chemistry , Johannes Gutenberg University Mainz , Mainz 555128 , Germany
| | - Feng-Shou Xiao
- Department of Chemistry , Zhejiang University , Hangzhou 310028 , People's Republic of China
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36
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Optimizing the Aromatic Product Distribution from Catalytic Fast Pyrolysis of Biomass Using Hydrothermally Synthesized Ga-MFI Zeolites. Catalysts 2019. [DOI: 10.3390/catal9100854] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
A series of gallium-containing MFI (Ga-MFI) zeolites with varying Ga2O3/Al2O3 ratios were synthesized using hydrothermal synthesis and tested as catalyst in catalytic fast pyrolysis (CFP) of beech wood for aromatic production. The results show that the incorporation of Ga slightly reduced the effective pore size of Ga-MFI zeolites compared to conventional HZSM-5 zeolites. Therefore, the Ga-MFI zeolites increased the aromatic selectivity for smaller aromatics such as benzene, toluene, and p-xylene and decreased the aromatic selectivity for bulkier ones such as m-xylene, o-xylene, and polyaromatics in CFP of beech wood relative to HSZM-5. In particular, the yield and selectivity of p-xylene, the most desired product from CFP of biomass, increased considerably from 1.64 C% and 33.3% for conventional HZSM-5 to 2.98–3.34 C% and 72.1–79.6% for the synthesized Ga-MFI zeolites. These results suggest that slightly reducing the pore size of MFI zeolite by Ga incorporation has a beneficial effect on optimizing the aromatic selectivity toward more valuable monoaromatic products, especially p-xylene, during CFP of biomass.
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Bailleul S, Yarulina I, Hoffman AEJ, Dokania A, Abou-Hamad E, Chowdhury AD, Pieters G, Hajek J, De Wispelaere K, Waroquier M, Gascon J, Van Speybroeck V. A Supramolecular View on the Cooperative Role of Brønsted and Lewis Acid Sites in Zeolites for Methanol Conversion. J Am Chem Soc 2019; 141:14823-14842. [PMID: 31464134 PMCID: PMC6753656 DOI: 10.1021/jacs.9b07484] [Citation(s) in RCA: 43] [Impact Index Per Article: 7.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
Abstract
A systematic molecular level and spectroscopic investigation is presented to show the cooperative role of Brønsted acid and Lewis acid sites in zeolites for the conversion of methanol. Extra-framework alkaline-earth metal containing species and aluminum species decrease the number of Brønsted acid sites, as protonated metal clusters are formed. A combined experimental and theoretical effort shows that postsynthetically modified ZSM-5 zeolites, by incorporation of extra-framework alkaline-earth metals or by demetalation with dealuminating agents, contain both mononuclear [MOH]+ and double protonated binuclear metal clusters [M(μ-OH)2M]2+ (M = Mg, Ca, Sr, Ba, and HOAl). The metal in the extra-framework clusters has a Lewis acid character, which is confirmed experimentally and theoretically by IR spectra of adsorbed pyridine. The strength of the Lewis acid sites (Mg > Ca > Sr > Ba) was characterized by a blue shift of characteristic IR peaks, thus offering a tool to sample Lewis acidity experimentally. The incorporation of extra-framework Lewis acid sites has a substantial influence on the reactivity of propene and benzene methylations. Alkaline-earth Lewis acid sites yield increased benzene methylation barriers and destabilization of typical aromatic intermediates, whereas propene methylation routes are less affected. The effect on the catalytic function is especially induced by the double protonated binuclear species. Overall, the extra-framework metal clusters have a dual effect on the catalytic function. By reducing the number of Brønsted acid sites and suppressing typical catalytic reactions in which aromatics are involved, an optimal propene selectivity and increased lifetime for methanol conversion over zeolites is obtained. The combined experimental and theoretical approach gives a unique insight into the nature of the supramolecular zeolite catalyst for methanol conversion which can be meticulously tuned by subtle interplay of Brønsted and Lewis acid sites.
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Affiliation(s)
- Simon Bailleul
- Center for Molecular Modeling (CMM) , Ghent University , Technologiepark 46 , B-9052 Zwijnaarde , Belgium
| | - Irina Yarulina
- King Abdullah University of Science and Technology , KAUST Catalysis Center, Advanced Catalytic Materials , Thuwal 23955-6900 , Saudi Arabia
| | - Alexander E J Hoffman
- Center for Molecular Modeling (CMM) , Ghent University , Technologiepark 46 , B-9052 Zwijnaarde , Belgium
| | - Abhay Dokania
- King Abdullah University of Science and Technology , KAUST Catalysis Center, Advanced Catalytic Materials , Thuwal 23955-6900 , Saudi Arabia
| | - Edy Abou-Hamad
- King Abdullah University of Science and Technology (KAUST) , Core Laboratories , Thuwal , Saudi Arabia
| | - Abhishek Dutta Chowdhury
- King Abdullah University of Science and Technology , KAUST Catalysis Center, Advanced Catalytic Materials , Thuwal 23955-6900 , Saudi Arabia
| | - Giovanni Pieters
- Center for Molecular Modeling (CMM) , Ghent University , Technologiepark 46 , B-9052 Zwijnaarde , Belgium
| | - Julianna Hajek
- Center for Molecular Modeling (CMM) , Ghent University , Technologiepark 46 , B-9052 Zwijnaarde , Belgium
| | - Kristof De Wispelaere
- Center for Molecular Modeling (CMM) , Ghent University , Technologiepark 46 , B-9052 Zwijnaarde , Belgium
| | - Michel Waroquier
- Center for Molecular Modeling (CMM) , Ghent University , Technologiepark 46 , B-9052 Zwijnaarde , Belgium
| | - Jorge Gascon
- King Abdullah University of Science and Technology , KAUST Catalysis Center, Advanced Catalytic Materials , Thuwal 23955-6900 , Saudi Arabia
| | - Veronique Van Speybroeck
- Center for Molecular Modeling (CMM) , Ghent University , Technologiepark 46 , B-9052 Zwijnaarde , Belgium
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Wang L, Qi J, Jiao H, An L, Guan C, Yong X, Jin Z, Zhang A, Liu D. The guiding role of pre-coking on the coke deposition over ZSM-5 in methanol to propylene. ROYAL SOCIETY OPEN SCIENCE 2019; 6:190218. [PMID: 31598280 PMCID: PMC6774938 DOI: 10.1098/rsos.190218] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/24/2019] [Accepted: 08/12/2019] [Indexed: 06/10/2023]
Abstract
Deposition of carbonaceous compounds was used to improve the propylene selectivity of ZSM-5 by deactivating some acid sites meanwhile maintaining the high activity for methanol conversion. The carbonaceous species of pre-coked samples before and after MTP reactions were investigated by elementary analysis and thermogravimetric analysis (TGA). The results showed that pre-coke formed at low temperature (250°C) was unstable and easy to transform into polyaromatics species at the high reacting temperature, while combining 5% pre-coking process with 95% steam treatment at high temperature (480°C) was effective in inhibiting the formation of coke deposits and presented a significant improvement in the propylene selectivity.
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Affiliation(s)
- Lin Wang
- State Key Laboratory of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, People's Republic of China
- Coal to Liquids Chemical Research and Development Centre, Shenhua Ningxia Coal Industry Group, Yinchuan 750411, People's Republic of China
| | - Jing Qi
- Coal to Liquids Chemical Research and Development Centre, Shenhua Ningxia Coal Industry Group, Yinchuan 750411, People's Republic of China
| | - Hongqiao Jiao
- Coal to Liquids Chemical Research and Development Centre, Shenhua Ningxia Coal Industry Group, Yinchuan 750411, People's Republic of China
| | - Liangcheng An
- Coal to Liquids Chemical Research and Development Centre, Shenhua Ningxia Coal Industry Group, Yinchuan 750411, People's Republic of China
| | - Chong Guan
- Coal to Liquids Chemical Research and Development Centre, Shenhua Ningxia Coal Industry Group, Yinchuan 750411, People's Republic of China
| | - Xiaojing Yong
- Coal to Liquids Chemical Research and Development Centre, Shenhua Ningxia Coal Industry Group, Yinchuan 750411, People's Republic of China
| | - Zhengwei Jin
- Coal to Liquids Chemical Research and Development Centre, Shenhua Ningxia Coal Industry Group, Yinchuan 750411, People's Republic of China
| | - Angui Zhang
- Coal to Liquids Chemical Research and Development Centre, Shenhua Ningxia Coal Industry Group, Yinchuan 750411, People's Republic of China
| | - Dianhua Liu
- State Key Laboratory of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, People's Republic of China
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Kianfar E. Comparison and assessment of zeolite catalysts performance dimethyl ether and light olefins production through methanol: a review. REV INORG CHEM 2019. [DOI: 10.1515/revic-2019-0001] [Citation(s) in RCA: 38] [Impact Index Per Article: 6.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
AbstractThe present review focuses on a comparison and assessment of zeolite catalyst performance of dimethyl ether and light olefin production through methanol. Dimethyl ether is a clean fuel which needs diverse processes to be produced. Methanol to dimethyl ether is a very novel process which offers considerable advantages versus additional processes for the production of dimethyl ether. The corresponding fixed-bed reactors compose the most important section of such a process. Production of dimethyl ether by the mentioned process is of high importance since it can be catalytically transferred to a substance with the value of propylene. Furthermore, in case of capability to transfer low-purity methanol into dimethyl ether, less expensive methanol can be consequently achieved with higher value added. In the petrochemical industry, light olefins, for example, ethylene and propylene, can be used as raw materials for the production of polyolefin. The present review aims to produce dimethyl ether in order to reach olefin substances, initially conducting a compressive assessment on production methods of olefin substances.
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Affiliation(s)
- Ehsan Kianfar
- Young Researchers and Elite Club, Gachsaran Branch, Islamic Azad University, Gachsaran 7571757149, Iran
- Department of Chemical Engineering, Arak Branch, Islamic Azad University, Arak, Iran, Phone: +98 917-744-1049, e-mail:
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40
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Ali MA, Ahmed S, Al-Baghli N, Malaibari Z, Abutaleb A, Yousef A. A Comprehensive Review Covering Conventional and Structured Catalysis for Methanol to Propylene Conversion. Catal Letters 2019. [DOI: 10.1007/s10562-019-02914-4] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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41
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Zhou L, Liao Z, Wang L, Zhang L, Ji X, Jiao H, Wang J, Yang Y, Dang Y. Simulation-Based Multiobjective Optimization of the Product Separation Process within an MTP Plant. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b02033] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Li Zhou
- School of Chemical Engineering, Sichuan University, Chengdu 610065, PR China
| | - Zuwei Liao
- State Key Laboratory of Chemical Engineering, Department of Chemical and Biological Engineering, Zhejiang University, Hangzhou, Zhejiang 310027, PR China
| | - Lin Wang
- Coal to Liquids Chemical R&D Center, Shenhua Ningxia Coal Industry Group, Yinchuan 750001, PR China
| | - Lingling Zhang
- State Key Laboratory of Chemical Engineering, Department of Chemical and Biological Engineering, Zhejiang University, Hangzhou, Zhejiang 310027, PR China
| | - Xu Ji
- School of Chemical Engineering, Sichuan University, Chengdu 610065, PR China
| | - Hongqiao Jiao
- Coal to Liquids Chemical R&D Center, Shenhua Ningxia Coal Industry Group, Yinchuan 750001, PR China
| | - Jingdai Wang
- State Key Laboratory of Chemical Engineering, Department of Chemical and Biological Engineering, Zhejiang University, Hangzhou, Zhejiang 310027, PR China
| | - Yongrong Yang
- State Key Laboratory of Chemical Engineering, Department of Chemical and Biological Engineering, Zhejiang University, Hangzhou, Zhejiang 310027, PR China
| | - Yagu Dang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, PR China
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42
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Wu Z, Zhao K, Zhang Y, Pan T, Ge S, Ju Y, Li T, Dou T. Synthesis and Consequence of Aggregated Nanosized ZSM-5 Zeolite Crystals for Methanol to Propylene Reaction. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b00502] [Citation(s) in RCA: 24] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Zhijie Wu
- State Key Laboratory of Heavy Oil Processing and the Key Laboratory of Catalysis of CNPC, China University of Petroleum, Beijing, 102249, China
| | - Kaiqiang Zhao
- State Key Laboratory of Heavy Oil Processing and the Key Laboratory of Catalysis of CNPC, China University of Petroleum, Beijing, 102249, China
| | - Yan Zhang
- Petroleum Refining and Chemical Branch, PetroChina Company Limited, Dongcheng, Beijing, 100011, China
| | - Tao Pan
- State Key Laboratory of Heavy Oil Processing and the Key Laboratory of Catalysis of CNPC, China University of Petroleum, Beijing, 102249, China
| | - Shaohui Ge
- Petrochemical Research Institute, PetroChina Company Limited, China Petroleum Innovation Base, Changping, Beijing, 100195, China
| | - Yana Ju
- Petrochemical Research Institute, PetroChina Company Limited, China Petroleum Innovation Base, Changping, Beijing, 100195, China
| | - Tianshu Li
- Petrochemical Research Institute, PetroChina Company Limited, China Petroleum Innovation Base, Changping, Beijing, 100195, China
| | - Tao Dou
- State Key Laboratory of Heavy Oil Processing and the Key Laboratory of Catalysis of CNPC, China University of Petroleum, Beijing, 102249, China
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43
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Yocupicio-Gaxiola RI, Petranovskii V, Antúnez-García J, Fuentes Moyado S. One-pot synthesis of lamellar mordenite and ZSM-5 zeolites and subsequent pillaring by amorphous SiO2. APPLIED NANOSCIENCE 2019. [DOI: 10.1007/s13204-018-0935-1] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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44
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H-ZSM-5 Materials Embedded in an Amorphous Silica Matrix: Highly Selective Catalysts for Propylene in Methanol-to-Olefin Process. Catalysts 2019. [DOI: 10.3390/catal9040364] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
H-ZSM-5 materials embedded in an amorphous silica were successfully synthesized with three different Si/Al ratios (i.e., 40, 45, and 50). The presence of the MFI structure in the synthesized samples was confirmed by X-ray diffraction (XRD), Fourier transform infra-red (FT-IR), and solid state-nuclear magnetic resonance (SSNMR) techniques. The morphology and textural properties of the samples were investigated by scanning electron microscopy (SEM), TEM, and N2-physisorption measurements. Furthermore, acidic properties of the synthesized catalysts have been studied by NH3-TPD and FT-IR spectroscopy of CO adsorption studies. Variation of the Si/Al ratio affected the crystal morphology, porosity, and particle size, as well as the strength and distribution of acid sites. The synthesized zeolite materials possessed low acid-site density and exhibited high catalytic activity in the methanol-to-olefin (MTO) reaction. To study the intermediate species responsible for catalyst deactivation, the MTO reaction was carried out at high temperature (500 °C) to accelerate catalyst deactivation. Interestingly, the synthesized catalysts offered high selectivity towards the formation of propylene (C3=), in comparison to a commercial microporous crystalline H-ZSM-5 with Si/Al = 40, under the same reaction conditions. The synthesized H-ZSM-5 materials offered a selectivity ratio of C3=/C2= 12, while it is around 2 for the commercial H-ZSM-5 sample. The formation of hydrocarbon species during MTO reaction over zeolite samples has been systematically studied with operando UV-vis spectroscopy and online gas chromatography. It is proposed that the strength and type of acid sites of catalyst play a role in propylene selectivity as well as the fast growing of active intermediate species. The effective conversion of methanol into propylene in the case of synthesized H-ZSM-5 materials was observed due to possession of weak acid sites. This effect is more pronounced in H-ZSM-5 sample with a Si/Al ratio of 45.
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45
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Sedov IV, Makaryan IA, Berzigiyarov PK, Magomedova MV, Maksimov AL. Development of Technologies for More Efficient Deep Processing of Natural Gas. RUSS J APPL CHEM+ 2019. [DOI: 10.1134/s1070427218120030] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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46
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Kubů M, Millini R, Žilková N. 10-ring Zeolites: Synthesis, characterization and catalytic applications. Catal Today 2019. [DOI: 10.1016/j.cattod.2018.06.011] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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47
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The Propylene Oxide Rearrangement Catalyzed by the Lewis Acid Sites of ZSM-5 Catalyst with Controllable Surface Acidity. Catal Letters 2019. [DOI: 10.1007/s10562-019-02687-w] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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48
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Habibi N, Dabbagh HA. Mechanism study of the conversion of esters to high-octane-number aromatics over HZSM-5. Appl Organomet Chem 2019. [DOI: 10.1002/aoc.4673] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Navid Habibi
- Catalysis Research Laboratory, Department of Chemistry; Isfahan University of Technology; Isfahan 84156-83111 Iran
| | - Hossein A. Dabbagh
- Catalysis Research Laboratory, Department of Chemistry; Isfahan University of Technology; Isfahan 84156-83111 Iran
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49
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Chen H, Shang W, Yang C, Liu B, Dai C, Zhang J, Hao Q, Sun M, Ma X. Epitaxial Growth of Layered-Bulky ZSM-5 Hybrid Catalysts for the Methanol-to-Propylene Process. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.8b05472] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Huiyong Chen
- International Science & Technology Cooperation Base of MOST for Clean Utilization of Hydrocarbon Resources, Collaborative Innovation Center for Development of Energy and Chemical Industry in Northern Shaanxi, Xi’an, Shaanxi 710069, China
| | | | | | - Baoyu Liu
- School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, Guangdong 510006, China
| | - Chengyi Dai
- International Science & Technology Cooperation Base of MOST for Clean Utilization of Hydrocarbon Resources, Collaborative Innovation Center for Development of Energy and Chemical Industry in Northern Shaanxi, Xi’an, Shaanxi 710069, China
| | - Jianbo Zhang
- International Science & Technology Cooperation Base of MOST for Clean Utilization of Hydrocarbon Resources, Collaborative Innovation Center for Development of Energy and Chemical Industry in Northern Shaanxi, Xi’an, Shaanxi 710069, China
| | - Qingqing Hao
- International Science & Technology Cooperation Base of MOST for Clean Utilization of Hydrocarbon Resources, Collaborative Innovation Center for Development of Energy and Chemical Industry in Northern Shaanxi, Xi’an, Shaanxi 710069, China
| | - Ming Sun
- International Science & Technology Cooperation Base of MOST for Clean Utilization of Hydrocarbon Resources, Collaborative Innovation Center for Development of Energy and Chemical Industry in Northern Shaanxi, Xi’an, Shaanxi 710069, China
| | - Xiaoxun Ma
- International Science & Technology Cooperation Base of MOST for Clean Utilization of Hydrocarbon Resources, Collaborative Innovation Center for Development of Energy and Chemical Industry in Northern Shaanxi, Xi’an, Shaanxi 710069, China
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50
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Li J, Liu M, Li S, Guo X, Song C. Influence of Diffusion and Acid Properties on Methane and Propane Selectivity in Methanol-to-Olefins Reaction. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.8b03969] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Junjie Li
- State Key Laboratory of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China
| | - Min Liu
- State Key Laboratory of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China
| | - Shanshan Li
- State Key Laboratory of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China
| | - Xinwen Guo
- State Key Laboratory of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China
| | - Chunshan Song
- State Key Laboratory of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China
- Department of Energy and Mineral Engineering, EMS Energy Institute, PSU-DUT Joint Center for Energy Research, Pennsylvania State University, University Park, Pennsylvania 16802, United States
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