Synthesis of palladium phosphides for aqueous phase hydrodechlorination: Kinetic study and deactivation resistance

Support Engineering for the Stabilisation of Heterogeneous Pd3 P-Based Catalysts for Heck Coupling Reactions

Herein we report the use of a supported Pd3 P catalyst for Heck coupling reactions. For the stabilisation of Pd3 P and Pd, as reference system, the silica support material was modified via phosphorus doping (0.5 and 1 wt % P). Through this so-called support engineering approach, the catalytic activity of Pd3 P was clearly enhanced. Whereas an iodobenzene conversion of 79 % was witnessed for Pd3 P@SiO2 in the coupling of styrene and iodobenzene in 1 h, 90 % conversion could be achieved using Pd3 P@1P-SiO2 . This improved catalytic activity probably stems from an electronic modulation of the support surface via the introduction of phosphorus. Simultaneously, the recyclability was boosted and the Pd3 P@1P-SiO2 catalyst has shown to maintain its catalytic activity over several recovery tests. Hereby, metal leaching could almost be suppressed completely to 3 % by the use of a P-modified silica support.

A Supported Palladium Phosphide Catalyst for the Wacker-Tsuji-Oxidation of Styrene

The substitution of pure metal particles by metal phosphides in catalysis represents a promising opportunity to lower the required metal quantity in the context of a sustainable use of metal resources. Herein we show the synthesis of palladium phosphide, Pd₃ P, supported on silica, which is tested as catalyst for the Wacker-Tsuji-oxidation of styrene to acetophenone. The synthesized catalyst is characterized by PXRD, SEM-EDX, FTIR, ICP-AES and XPS measurements. Four different reaction systems are investigated in this study including different co-catalysts and reaction media. Conversions of styrene up to 95 % with a selectivity of 73 % towards acetophenone are observed using Pd₃ P/SiO₂ as catalyst, CuCl₂ as co-catalyst and O₂ as oxidant. An enhanced selectivity up to 100 % towards acetophenone is obtained in other reaction systems. The use of Pd₃ P/SiO₂ leads to an optimized selectivity and conversion in the oxidation reaction in comparison with the purely Pd-based system Pd/SiO₂ . These results give an insight on how the incorporation of phosphorus has a great effect on the performance of heterogeneous catalysts.

Reductive Dehalogenation of Herbicides Catalyzed by Pd0NPs in a H2-Based Membrane Catalyst-Film Reactor

More food production required to feed humans will require intensive use of herbicides to protect against weeds. The widespread application and persistence of herbicides pose environmental risks for nontarget species. Elemental-palladium nanoparticles (Pd⁰NPs) are known to catalyze reductive dehalogenation of halogenated organic pollutants. In this study, the reductive conversion of 2,4-dichlorophenoxyacetic acid (2,4-D) was evaluated in a H₂-based membrane catalyst-film reactor (H₂-MCfR), in which Pd⁰NPs were in situ-synthesized as the catalyst film and used to activate H₂ on the surface of H₂-delivery membranes. Batch kinetic experiments showed that 99% of 2,4-D was removed and converted to phenoxyacetic acid (POA) within 90 min with a Pd⁰ surface loading of 20 mg Pd/m², achieving a catalyst specific activity of 6.6 ± 0.5 L/g-Pd-min. Continuous operation of the H₂-MCfR loaded with 20 mg Pd/m² sustained >99% removal of 50 μM 2,4-D for 20 days. A higher Pd⁰ surface loading, 1030 mg Pd/m², also enabled hydrosaturation and hydrolysis of POA to cyclohexanone and glycolic acid. Density functional theory identified the reaction mechanisms and pathways, which involved reductive hydrodechlorination, hydrosaturation, and hydrolysis. Molecular electrostatic potential calculations and Fukui indices suggested that reductive dehalogenation could increase the bioavailability of herbicides. Furthermore, three other halogenated herbicides─atrazine, dicamba, and bromoxynil─were reductively dehalogenated in the H₂-MCfR. This study documents a promising method for the removal and detoxification of halogenated herbicides in aqueous environments.

Palladium (Pd0) Loading-Controlled Catalytic Activity and Selectivity for Chlorophenol Hydrodechlorination and Hydrosaturation

Reductive catalysis by zero-valent palladium nanoparticles (Pd⁰NPs) has emerged as an efficient strategy for promoting the detoxification of chlorophenols (CPs) via hydrogenation. Most studies achieved hydrodechlorination of CP to phenol for detoxification, but it requires considerably high energy input and harsh conditions to further hydrosaturate phenol to cyclohexanone (CHN) as the most desired product for resource recovery. This study documented 4-CP hydrodechlorination and hydrosaturation catalyzed by Pd⁰NPs deposited on H₂-transfer membranes in the H₂-based membrane catalyst-film reactor, which yielded up to 99% CHN selectivity under ambient conditions. It was further discovered that the Pd⁰ morphology and size, both determined by Pd⁰ loading, were the key factors controlling the catalytic activity and selectivity: while sub-nano Pd particles catalyzed only 4-CP hydrodechlorination, Pd⁰NPs were able to catalyze the subsequent hydrosaturation that requires more Pd⁰ reactive sites than hydrodechlorination. In addition, better dispersion of Pd⁰, caused by lower Pd⁰ loading, yielded higher activity for hydrodechlorination but lower activity for hydrosaturation. During the 15 day continuous tests, the substantial product from 4-CP hydrogenation was constantly phenol (>98%) for 0.2 g-Pd/m² and CHN (>92%) for 1.0 g-Pd/m². This study opens the door for selectively manipulating desired products from Pd⁰-catalyzed CP hydrogenation under ambient conditions.

Reductive destruction of multiple nitrated energetics over palladium nanoparticles in the H2-based membrane catalyst-film reactor (MCfR)

Nitrated energetics are widespread contaminants due to their improper disposal from ammunition facilities. Different classes of nitrated energetics commonly co-exist in ammunition wastewater, but co-removal of the classes has hardly been documented. In this study, we evaluated the catalytic destruction of three types of energetics using palladium (Pd⁰) nano-catalysts deposited on H₂-transfer membranes in membrane catalyst-film reactors (MCfRs). This work documented nitro-reduction of 2,4,6-trinitrotoluene (TNT), as well as, for the first time, denitration of hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) and pentaerythritol tetranitrate (PETN) over Pd⁰ at ambient temperature. The catalyst-specific activity was 20- to 90-fold higher than reported for other catalyst systems. Nitrite (NO₂^-) released from RDX and PETN also was catalytically reduced to dinitrogen gas (N₂). Continuous treatment of a synthetic wastewater containing TNT, RDX, and PETN (5 mg/L each) for more than 20 hydraulic retention times yielded removals higher than 96% for all three energetics. Furthermore, the concentrations of NO₂^- and NH₄⁺ were below the detection limit due to subsequent NO₂^- reduction with > 99% selectivity to N₂. Thus, the MCfR provides a promising strategy for sustainable catalytic removal of co-existing energetics in ammunition wastewater.

Adsorption and Reductive Defluorination of Perfluorooctanoic Acid over Palladium Nanoparticles

Per- and polyfluoroalkyl substances (PFASs) comprise a group of widespread and recalcitrant contaminants that are attracting increasing concern due to their persistence and adverse health effects. This study evaluated removal of one of the most prevalent PFAS, perfluorooctanoic acid (PFOA), in H₂-based membrane catalyst-film reactors (H₂-MCfRs) coated with palladium nanoparticles (Pd⁰NPs). Batch tests documented that Pd⁰NPs catalyzed hydrodefluorination of PFOA to partially fluorinated and nonfluorinated octanoic acids; the first-order rate constant for PFOA removal was 0.030 h^-1, and a maximum defluorination rate was 16 μM/h in our bench-scale MCfR. Continuous-flow tests achieved stable long-term depletion of PFOA to below the EPA health advisory level (70 ng/L) for up to 70 days without catalyst loss or deactivation. Two distinct mechanisms for Pd⁰-based PFOA removal were identified based on insights from experimental results and density functional theory (DFT) calculations: (1) nonreactive chemisorption of PFOA in a perpendicular orientation on empty metallic surface sites and (2) reactive defluorination promoted by physiosorption of PFOA in a parallel orientation above surface sites populated with activated hydrogen atoms (H_ads*). Pd⁰-based catalytic reduction chemistry and continuous-flow treatment may be broadly applicable to the ambient-temperature destruction of other PFAS compounds.

Stable dechlorination of Trichloroacetic Acid (TCAA) to acetic acid catalyzed by palladium nanoparticles deposited on H2-transfer membranes

Trichloroacetic acid (TCAA) is a common disinfection byproduct (DBP) produced during chlorine disinfection. With the outbreak of the Coronavirus Disease 2019 (COVID-19) pandemic, the use of chlorine disinfection has increased, raising the already substantial risks of DBP exposure. While a number of methods are able to remove TCAA, their application for continuous treatment is limited due to their complexity and expensive or hazardous inputs. We investigated a novel system that employs palladium (Pd⁰) nanoparticles (PdNPs) for catalytic reductive dechlorination of TCAA. H₂ was delivered directly to PdNPs in situ coated on the surface of bubble-free hollow-fiber gas-transfer membranes. The H₂-based membrane Pd film reactor (H₂-MPfR) achieved a high catalyst-specific TCAA reduction rate, 32 L/g-Pd/min, a value similar to the rate of using homogeneously suspended PdNP, but orders of magnitude higher than with other immobilized PdNP systems. In batch tests, over 99% removal of 1 mM TCAA was achieved in 180 min with strong product selectivity (≥ 93%) to acetic acid. During 50 days of continuous operation, over 99% of 1 mg/L influent TCAA was removed, again with acetic acid as the major product (≥ 94%). We identified the reaction pathways and their kinetics for TCAA reductive dechlorination with PdNPs using direct delivery of H₂. Sustained continuous TCAA removal, high selectivity to acetic acid, and minimal loss of PdNPs support that the H₂-MPfR is a promising catalytic reactor to remove chlorinated DBPs in practice.

Long-Term Continuous Co-reduction of 1,1,1-Trichloroethane and Trichloroethene over Palladium Nanoparticles Spontaneously Deposited on H2-Transfer Membranes

1,1,1-Trichloroethane (1,1,1-TCA) and trichloroethene (TCE) are common recalcitrant contaminants that coexist in groundwater. H₂-induced reduction over precious-metal catalysts has proven advantageous, but its application to long-term continuous treatment has been limited due to poor H₂-transfer efficiency and catalyst loss. Furthermore, catalytic reductions of aqueous 1,1,1-TCA alone or concomitant with TCE catalytic co-reductions are unstudied. Here, we investigated 1,1,1-TCA and TCE co-reduction using palladium nanoparticle (PdNP) catalysts spontaneously deposited on H₂-transfer membranes that allow efficient H₂ supply on demand in a bubble-free form. The catalytic activities for 1,1,1-TCA and TCE reductions reached 9.9 and 11 L/g-Pd/min, values significantly greater than that reported for other immobilized-PdNP systems. During 90 day continuous operation, removals were up to 95% for 1,1,1-TCA and 99% for TCE. The highest steady-state removal fluxes were 1.5 g/m²/day for 1,1,1-TCA and 1.7 g/m²/day for TCE. The major product was nontoxic ethane (94% selectivity). Only 4% of the originally deposited PdNPs were lost over 90 days of continuous operation. Documenting long-term continuous Pd-catalyzed dechlorination at high surface loading with minimal loss of the catalyst mass or activity, this work expands understanding of and provides a foundation for sustainable catalytic removal of co-existing chlorinated solvents.

Nanostructured metal phosphides: from controllable synthesis to sustainable catalysis

Metal phosphides (MPs) with unique and desirable physicochemical properties provide promising potential in practical applications, such as the catalysis, gas/humidity sensor, environmental remediation, and energy storage fields, especially for transition metal phosphides (TMPs) and MPs consisting of group IIIA and IVA metal elements. Most studies, however, on the synthesis of MP nanomaterials still face intractable challenges, encompassing the need for a more thorough understanding of the growth mechanism, strategies for large-scale synthesis of targeted high-quality MPs, and practical achievement of functional applications. This review aims at providing a comprehensive update on the controllable synthetic strategies for MPs from various metal sources. Additionally, different passivation strategies for engineering the structural and electronic properties of MP nanostructures are scrutinized. Then, we showcase the implementable applications of MP-based materials in emerging sustainable catalytic fields including electrocatalysis, photocatalysis, mild thermocatalysis, and related hybrid systems. Finally, we offer a rational perspective on future opportunities and remaining challenges for the development of MPs in the materials science and sustainable catalysis fields.

Activating palladium nanoparticles via a Mott-Schottky heterojunction in electrocatalytic hydrodechlorination reaction

This work exploited one novel power of the Mott-Schottky heterojunction interface in activating the palladium (Pd) in electrocatalytic hydrodechlorination reaction (EHDC, one reaction targeted for the abatement of chlorinated organic pollutants from water). By forming a Mott-Schottky contact with polymer carbon nitride (Pd-PCN), the Pd nanoparticles enable a relatively complete and pseudo-first-order conversion of 2,4-dichlorophenol (2,4-DCP) to phenol and Cl^- with the reaction rate constant (k_obs) triple that of the conventional Pd-C (0.68 vs. 0.26 min^-1 mol_Pd^-1). Further comparison in k_obs of Pd-PCN and the Pd catalysts reported in literatures revealed that our Pd-PCN was among the top active catalysts for EHDC. The robust performance of Pd-PCN was attributed to the strong metal-support interactions at the Mott-Schottky heterojunction interface, which enriched the electron on Pd and improved its anti-poisoning ability against phenol. The strong support-metal interactions also endowed Pd-PCN with high activity/structure stability in EHDC. The presence of some anions in water body including NO₃^-, NO₂^- and Cl^- exerted little effect on EHDC, while the reduced sulfur compounds (S^2- and SO₃^2-), even in a very low concentration (1 mM), could significantly deactivate the catalyst. This work provides a facile and efficient strategy to activate noble metals in catalytic reactions.