Anomalous potential dependence of conducting property in black titania nanotube arrays for electrocatalytic chlorine evolution

Mild and rapid construction of Ti electrodes for efficient and corrosion-resistant oxidative catalysis at industrial-grade intensity

The development of cost-effective and corrosion-resistant catalytic electrodes for chlorine/oxygen evolution reaction (CER/OER) in large-scale industrial applications is a significant challenge. Herein, the sol-gel method is employed to achieve a uniform coating of ruthenium (Ru) doping copper (Cu) on titanium sheet (Ru + 20 %Cu@Ti), and the highly efficient industrial grade stable Ti dimensional stable anode can be quickly constructed at 723.15 K for 2 h. Cu doping reduces the vacancy formation energy of surface oxygen, promotes additional lattice oxygen vacancy assisted hydrolysis dissociation pathway, improves the selectivity and specific activity of CER at high concentration doping, and reduces the binding energy of OER intermediates (e.g., *OH, *O, and *OOH) at adjacent Ru active sites. The overpotentials require to reach the current density of 10 mA cm-2 for CER and OER were only 365 mV and 232 mV at the conditions of 5.0 M NaCl (pH = 7.0) and 1.0 M KOH + 0.5 M NaCl. More importantly, Ru + 20 %Cu@Ti demonstrates excellent stability, operates continuously for over 340h at industrial current density in neutral and alkaline electrolytes, and its strengthening life reaches 64 h, with ultra-low performance attenuation. Impressively, the designed applied electrode (8.0 cm ✕ 15.0 cm) achieves long-term CER at 0.2-0.3 A cm-2. Further industrial grade evaluation of CER shows that its chlorine extraction polarizability, enhances life and weight loss meet the requirements of industrial applications.

Construction of a Zero-gap Flow-Through Microfluidic Reactor with Porous RuO2 -IrO2 @Pt Anode for Electrocatalytic Oxidation of Antibiotics in Water

In this study, a zero-gap flow-through microfluidic reactor was constructed for the degradation of tetracycline and norfloxacin in water using a porous Ti/RuO2 -IrO2 @Pt electrode as the anode and porous titanium plate as the cathode. The operation parameters included electrolyte type, electrolyte concentration, current density, initial concentration of pollutants and pH, were investigated. The degradation efficiency and energy consumption were calculated and compared with traditional electrolyzer. In the zero-gap flow-through microfluidic reactor, 100 % of both tetracycline and norfloxacin can be decomposed in 15 min, and high mineralization rate were achieved under the optimized reaction condition. And the reaction was consistent with pseudo-first-order kinetics with k value of 0.492 cm-1 and 1.010 cm-1 , for tetracycline and norfloxacin, respectively. In addition, the energy consumption was 28.33 kWh ⋅ kg-1 TC and 8.36 kWh ⋅ kg-1 NOR, for tetracycline and norfloxacin, respectively, which was much lower than that of traditional electrolyzer. The LC-MS results showed that tetracycline underwent a series of demethylation, dehydration and deamination reactions, and the norfloxacin went through ring opening reaction, decarboxylation and hydroxylation reaction, and finally both produced CO2 and H2 O.

A Reflection on Sustainable Anode Materials for Electrochemical Chloride Oxidation

Chloride oxidation is a key industrial electrochemical process in chlorine-based chemical production and water treatment. Over the past few decades, dimensionally stable anodes (DSAs) consisting of RuO2 - and IrO2 -based mixed-metal oxides have been successfully commercialized in the electrochemical chloride oxidation industry. For a sustainable supply of anode materials, considerable efforts both from the scientific and industrial aspects for developing earth-abundant-metal-based electrocatalysts have been made. This review first describes the history of commercial DSA fabrication and strategies to improve their efficiency and stability. Important features related to the electrocatalytic performance for chloride oxidation and reaction mechanism are then summarized. From the perspective of sustainability, recent progress in the design and fabrication of noble-metal-free anode materials, as well as methods for evaluating the industrialization of novel electrocatalysts, are highlighted. Finally, future directions for developing highly efficient and stable electrocatalysts for industrial chloride oxidation are proposed.

Understanding the Catalytic Active Sites of Crystalline CoSbxOy for Electrochemical Chlorine Evolution

The chlorine evolution reaction (CER) is a key reaction in electrochemical oxidation (EO) of water treatment. Conventional anodes based on platinum group metals can be prohibitively expensive, which hinders further application of EO systems. Crystalline cobalt antimonate (CoSbxOy) was recently identified as a promising alternative to conventional anodes due to its high catalytic activity and stability in acidic media. However, its catalytic sites and reaction mechanism have not yet been elucidated. This study sheds light on the catalytically active sites in crystalline CoSbxOy anodes by using scanning electrochemical microscopy to compare the CER catalytic activities of a series of anode samples with different bulk Sb/Co ratios (from 1.43 to 2.80). The results showed that Sb sites served as more active catalytic sites than the Co sites. The varied Sb/Co ratios were also linked with slightly different electronic states of each element, leading to different CER selectivities in 30 mM chloride solutions under 10 mA cm-2 current density. The high activity of Sb sites toward the CER highlighted the significance of the electronic polarization that changed the oxidation states of Co and Sb.

Nano-sphere RuO2 embedded in MOF-derived carbon arrays as a dual-matrix anode for cost-effective electrochemical wastewater treatment

The electrodes' activity, surface area and cost hinder the deployment of electrochemical wastewater treatment. Using an economical microfiber-based carbon felt (CF) substrate, we design RuO₂ nanospheres confined by Co_xO cooperated carbon nanoarrays (RuO₂-Co_xO@TCF) to augment noble metal utilization and thus reduce the catalyst cost. RuO₂-Co_xO@TCF anode with vertical diffusion channels exhibits rapid generation ability of oxidizing species particularity in the presence of Cl^- ions, which play a crucial role in azo bond cleavage and benzene ring chlorination of methyl orange. As a result, the catalyst shows 99.5 % color removal and ∼ 70 % mineralization efficiency at a concentration of 60 ppm. In synthetic dyeing wastewater, RuO₂-Co_xO@TCF delivers a stable total organic carbon (TOC) removal throughout ten cycling tests. Moreover, the electricity consumption of RuO₂-Co_xO@TCF is far below the reference anode, showing great promise for dye degradation and remediation of industrial wastewater.

Galvanic Deposition of Pt Nanoparticles on Black TiO2 Nanotubes for Hydrogen Evolving Cathodes

A galvanic deposition method for the in-situ formation of Pt nanoparticles (NPs) on top and inner surfaces of high-aspect-ratio black TiO2 -nanotube electrodes (bTNTs) for true utilization of their total surface area has been developed. Density functional theory calculations indicated that the deposition of Pt NPs was favored on bTNTs with a preferred [004] orientation and a deposition mechanism occurring via oxygen vacancies, where electrons were localized. High-resolution transmission electron microscopy images revealed a graded deposition of Pt NPs with an average diameter of around 2.5 nm along the complete nanotube axis (length/pore diameter of 130 : 1). Hydrogen evolution reaction (HER) studies in acidic electrolytes showed comparable results to bulk Pt (per geometric area) and Pt/C commercial catalysts (per mg of Pt). The presented novel HER cathodes of minimal engineering and low noble metal loadings (μg cm-2 range) achieved low Tafel slopes (30-34 mV dec-1 ) and high stability in acidic conditions. This study provides important insights for the in-situ formation and deposition of NPs in high-aspect-ratio structures for energy applications.

Rational Surface and Interfacial Engineering of IrO2 /TiO2 Nanosheet Arrays toward High-Performance Chlorine Evolution Electrocatalysis and Practical Environmental Remediation

The chlorine evolution reaction (CER) is a critical and commercially valuable electrochemical reaction in industrial-scale utilization, including the Chlor-alkali industry, seawater electrolysis, and saline wastewater treatment. Aiming at boosting CER electrocatalysis, hybrid IrO₂ /TiO₂ nanosheet arrays (NSAs) with rational surface and interfacial tuning strategies are proposed in this study. The IrO₂ /TiO₂ NSAs exhibit superb CER electrocatalytic activity with a low overpotential (44 mV) at 10 mA cm^-2 , low Tafel slope of 40 mV dec^-1 , high CER selectivity (95.8%), and long-term durability, outperforming most of the existing counterparts. The boosting mechanism is proposed that the aerophobic/hydrophilic surface engineering and interfacial electronic structure tuning of IrO₂ /TiO₂ are beneficial for the Cl^- mass-transfer, Cl₂ release, and Volmer-Heyvrosky kinetics during the CER. Practical saline wastewater treatment by using the IrO₂ /TiO₂ NSAs electrode is further conducted, demonstrating it has a higher p-nitrophenol degradation ratio (95.10% in 60 min) than that of other electrodes. The rational surface and interfacial engineering of IrO₂ /TiO₂ NSAs can open up a new way to design highly efficient electrocatalysts for industrial application and environmental remediation.

Thermal-Sprayed Photocatalytic Coatings for Biocidal Applications: A Review

There have been ever-growing demands for disinfection of water and air in recent years. Efficient, eco-friendly, and cost-effective methods of disinfection for pathogens are vital to the health of human beings. The photocatalysis route has attracted worldwide attention due to its highly efficient oxidative capabilities and sustainable recycling, which can be used to realize the disinfection purposes without secondary pollution. Though many studies have comprehensively reviewed the work about photocatalytic disinfection, including design and fabrication of photocatalytic coatings, inactivation mechanisms, or practical applications, systematic reviews about the disinfection photocatalysis coatings from fabrication to effort for practical use are still rare. Among different ways of fabricating photocatalytic materials, thermal spray is a versatile surface coating technique and competitive in constructing large-scale functional coatings, which is a most promising way for the future environmental purification, biomedical and life health applications. In this review, we briefly introduced various photocatalytic materials and corresponding inactivation mechanisms for virus, bacteria and fungus. We summarized the thermal-sprayed photocatalysts and their antimicrobial performances. Finally, we discussed the future perspectives of the photocatalytic disinfection coatings for potential applications. This review would shed light on the development and implementation of sustainable disinfection strategies that is applicable for extensive use for controlling pathogens in the near future.

Recent Progress in Catalysts for Hydrogen-Chlorine Regenerative Fuel Cells

The increasing energy demand and the subsequent climate change consequences are supporting the search for sustainable alternatives to fossil fuels. In this scenario, the link between hydrogen and renewable energy is playing a key role and unitized hydrogen-chlorine (H2-Cl2) regenerative cells (RFCs) have become promising candidates for renewable energy storage. Described herein are the recent advances in cell configurations and catalysts for the different reactions that may take place in these systems, that work in both modes: electrolysis and fuel cell. It has been found that platinum (Pt)-based catalysts are the best choice for the electrode where hydrogen is involved, whereas for the case of chlorine, ruthenium (Ru)-based catalysts are the best candidates. Only a few studies were found where the catalysts had been tested in both modes and recent advances are focused on decreasing the amount of precious metals contained in the catalysts. Moreover, the durability of the catalysts tested under realistic conditions has not been thoroughly assessed, becoming a key and mandatory step to evaluate the commercial viability of the H2-Cl2 RFC technology.