An all-water-based system for robust superhydrophobic surfaces

A highly robust, concrete-inspired superhydrophobic nanocomposite coating

Durability is still the main issue hindering the practical applications of superhydrophobic surfaces. In the case of superhydrophobic coatings, employing nanoparticles for constructing and retaining superhydrophobic surfaces without lowering the robustness is still a conundrum. Herein, inspired by concrete, which has a high filler portion and high robustness, we fabricated a superhydrophobic coating using a synthesized hydrophobic organic/inorganic hybrid resin and categorized micro/nano fillers with varying sizes. The hybrid resin improved the hydrophobicity and robustness of the coating. Also, by optimizing the content of categorized wearable (silica sand with varying sizes)/functional (aluminum nanoparticles)/low-surface-energy (PTFE) phases, the prepared superhydrophobic surfaces could achieve long abrasion distance coupled with a high retention rate. Also, the prepared sample retained its superhydrophobicity after abrasion by sandpaper (180 grit) for 10 m under a pressure as high as 22.5 kPa or 600 grit sandpaper for 12.8 m under the same pressure or when impacted by 1400 g sand particles from 30 cm. Also, the coating had a strong adhesion of 5B with the substrate. Thus, the designed attractive materials have the potential for self-cleaning, anti-icing, and anti-fouling applications in industries.

Fabrication of durable self-cleaning photocatalytic coating with long-term effective natural light photocatalytic degradation performance

The practical application of photocatalytic coating has been greatly challenged in terms of its long-term effective natural light photocatalytic degradation due to its vulnerability and easy contamination caused by poor self-cleaning properties. In this work, photocatalytic coating with self-cleaning properties was prepared by spraying fluorinated dual-scale TiO₂ on the inorganic lithium silicate adhesive, enabling excellent durability and long-term effective photocatalytic degradation performance under natural light. The coating exhibits superhydrophobic properties even after abrasion testing, acid and alkali immersion testing, and UV aging, laying a foundation for the practical use. Moreover, the coating can be applied to various substrates and its excellent self-cleaning properties make it resistant to particulate and liquid contamination that may occur in the environment. Besides, we evaluated the photocatalytic stability of the coating by subjecting it to acidic and alkaline environments and high pollution concentrations. Furthermore, benefiting from the synergistic effect of photocatalytic and self-cleaning properties, the coating achieves long-term effective photocatalytic degradation of dye wastewater under natural light, which still has a high removal rate of 95.8% for methylene blue even after 30 cycles of use. Meanwhile, due to the coating's excellent durability, the long-term quality loss rate of the coating still remained below 0.3%, which avoids the risk of secondary environmental pollution caused by nanoparticle leakage. Therefore, these excellent properties enable the coating to have a broad range of application prospects for the treatment of pollutants in water.

Fabrication of Robust Waterborne Superamphiphobic Coatings with Antifouling, Heat Insulation, and Anticorrosion

Water-based superamphiphobic coatings that are environmentally friendly have attracted tremendous attention recently, but their performances are severely limited by dispersibility and mechanical durability. Herein, a dispersion of poly(tetrafluoroethylene)/SiO₂@cetyltrimethoxysilane&sodium silicate-modified aluminum tripolyphosphate (PTFE/SiO₂@CTMS&Na₂SiO₃-ATP) superamphiphobic coatings was formed by mechanical dispersion of poly(tetrafluoroethylene) emulsion (PTFE), modified silica emulsion (SiO₂@CTMS), sodium silicate (Na₂SiO₃), and modified aluminum tripolyphosphate (modified ATP). The four kinds of emulsions were mixed together to effectively solve the dispersity of waterborne superamphiphobic coatings. Robust waterborne superamphiphobic coatings were successfully obtained by one-step spraying and curing at 310 °C for 15 min, showing strong adhesive ability (grade 1 according to the GB/T9286), high hardness (6H), superior antifouling performance, excellent impact resistance, high-temperature resistance (<415 °C), anticorrosion (immersion of strong acid and alkali for 120 h), and heat insulation. Remarkably, the prepared coating surface showed superior wear resistance, which can undergo more than 140 abrasion cycles. Moreover, the composite coating with 35.53 wt % SiO₂@CTMS possesses superamphiphobic properties, with contact angles of 160 and 156° toward water and glycerol, respectively. The preparation method of superamphiphobic coatings may be expected to present a strategy for the preparation of multifunctional waterborne superamphiphobic coatings with excellent properties and a simple method.

Study on the Influence of Polymer/Particle Properties on the Resilience of Superhydrophobic Coatings

Enhancement in the resilience of superhydrophobic coatings is crucial for their future applicability. However, the progress in this aspect is currently limited due to the lack of a consistent resilience analysis methodology/protocol as well as the limited understanding of the influence of the materials components on the resultant coating performance. This study applies a quantitative analysis methodology involving image analysis and mass tracking and utilizes it to investigate how the properties of coating components can influence coating resilience. The factors examined were changing the molecular weight/tensile strength of poly(vinylchloride)/poly(dimethylsiloxane) (PVC/PDMS) polymers and changing the size of the roughening particles. In addition to the examination of resilience data to evaluate degradation patterns, three-dimensional (3D) mapping of the scratches was performed to obtain an insight into how material removal occurs during abrasion. The results can indicate preferential polymer selection (using higher-molecular-weight polymers for PVC) and optimal particle sizes (smaller particles) for maximizing coating resilience. The study, although focused on superhydrophobic materials, demonstrates wide applicability to a range of areas, particularly those focused on the development of high-strength coatings.

All-organic Superhydrophobic Coating Comprising Raspberry-like Particles and Fluorinated Polyurethane Prepared via Thiol-click Reaction

Mechanically robust superhydrophobic coatings have been extensively reported using chemically susceptible inorganic fillers like SiO2, TiO2, ZnO, etc. for constructing micro-nano structures. Organic particles are good candidates for improving chemical resistance, whereas the synthesis of organic particles with well-defined and stable micro-nano structures remains exclusive. Here, an all-organic, cross-linked superhydrophobic coating comprising raspberry-like fluorinated micro particles (RLFMP) and fluorinated polyurethane (FPU) was prepared via thiol-click reaction. Benefiting from the robust micro-nano structure of RLFMP and the excellent flexibility of FPU, the coating could maintain superhydrophobic after severe alkali corrosion or mechanical damage, while the superhydrophobicity could be repaired readily by the fast recovery of micro-nano roughness and migration of branched fluoroalkyl chains to the coating surface. Our design strategy is expected to provide a good application of thiol-click chemistry. This article is protected by copyright. All rights reserved.

Underwater Drag Reduction and Buoyancy Enhancement on Biomimetic Antiabrasive Superhydrophobic Coatings

A superhydrophobic (SHB) surface with an excellent self-cleaning ability is of great significance in both human survival and industrial fields. However, it is still a challenge to achieve large-area preparation of antiabrasive SHB surfaces with great mechanical robustness for broader applications. Thus, a kind of facile SHB coating with excellent liquid repellency and antiresistance is constructed by spraying a fluorine-free suspension consisting of epoxy resin, hexadecyltrimethoxysilane (HDTMS), and silica nanoparticles on a glass sheet. The SHB coating not only shows high adhesion on various materials but also has high water repellency under various test conditions, including tape peeling after blade scraping, sandpaper abrasion, and immersing in a complex environment. Additionally, the SHB spheres coated with laser-induced microstructure armor could form a continuous gas cavity during the water entry process, which is essential to prolonging the drag reduction ability of SHB coatings in liquid. Finally, the prepared robust SHB coatings have been employed in underwater buoyancy enhancement and reducing fluid resistance, which may open new avenues for underwater drag reduction in the field of marine applications.

Large-Scale Spraying Fabrication of Robust Fluorine-Free Superhydrophobic Coatings Based on Dual-Sized Silica Particles for Effective Antipollution and Strong Buoyancy

With the rapid development of bionic science and manufacturing technology, superhydrophobic surfaces have received extensive attention and research. However, the cumbersome steps, high cost, fluorine pollution, and poor durability greatly restrict its commercial promotion and application. Here, a simple spraying method is used to construct wear-resistant superhydrophobic coatings on various substrates such as glass, filter paper, copper sheets, and polyethylene terephthalate films, using an integrated fluorine-free suspension consisting of silica micropowder, nanofumed silica, epoxy resin, and polydimethylsiloxane. The prepared superhydrophobic coating can withstand 75 sandpaper abrasion cycles and can still maintain good superhydrophobic performance after other physical tests (e.g., hand kneading and tape peeling after knife scraping). In addition, the coating is extremely water-repellent under harsh conditions such as strong UV irradiation and extreme chemical corrosive media. In the buoyancy test, the coated filter paper can bear 39 times its own gravity. This water-repellent interface also has the ability to self-clean in air and oil environments due to its ultralow adhesion to water droplets. Thanks to its simplicity, cheapness, and environmental friendliness, this superhydrophobic coating has promising applications in the fields of construction, chemicals, transportation, and electronics.

Superamphiphobic Magnesium Alloys with Extraordinary Environmental Adaptability

The application of magnesium alloys is seriously limited by their poor environmental adaptability. In this work, we report a robust superamphiphobic coating, which endows magnesium alloys with extraordinary environmental adaptability. The coating was fabricated on magnesium alloys by a facile, cost-effective, and scalable method, one-step particle-free spraying. The as-treated magnesium alloys show excellent superamphiphobicity with the static contact angles (CAs) of water, ethylene glycol, benzyl alcohol, and cyclohexanol droplets of 157.5°, 155.1°, 151.7°, and 151.3°, respectively. These samples also display small dynamic CAs (0° for water and 10° for ethylene glycol) and water super-repellency, which endow magnesium surfaces with droplet impact resistance, self-cleaning, and oil-resistance functions. The simulating environmental-adaptability tests demonstrate that the as-treated magnesium alloys can remain superamphiphobic under various mechanical, chemical, and physical damages including sand impact (⩾10 cycles), water impact (v = 4.5 m·s^-1, 2 impacts·s^-1, 20 h), abrasion (1.0 kPa, 50 cycles), strong acid/alkaline solution (pH = 1-14), organic solvents immersion (ethylene glycol, n-hexane, ≥48 h), high temperature (200 °C, 72 h), and ultraviolet irradiation (λ = 254 nm, 672 h). The natural environmental-adaptability tests in the acidic industrial atmosphere for 40 days further confirm the robustness of the as-treated magnesium alloys under harsh environments. This work not only provides a promising method for industrially fabricating environmental-adaptable coatings on metallic materials but also paves the way for the much wider applications of magnesium alloys.

A superhydrophobic coating harvesting mechanical robustness, passive anti-icing and active de-icing performances

HYPOTHESIS

Ice accretion is a challenging issue for various residential activities and industrial facilities. However, most of the current anti/de-icing coatings fail to maintain their properties when subject to frequent mechanical wear, and their limited functionality (either anti-icing or de-icing individually) cannot meet the requirement of all-weather utilization.

EXPERIMENTS

Herein, a multifunctional superhydrophobic coating is prepared by compositing ferroferric oxide nanoparticles (Fe₃O₄ NPs) with fluorinated epoxy resin via an inverse infiltration process. The surface composition, morphology and wettability are systematically characterized using Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDX), laser scanning microscopy and contact angle tensiometer. The anti-icing and de-icing performances are evaluated by investigating the freezing delay and photothermal effect, respectively.

FINDINGS

This coating shows outstanding water repellency (water contact angle up to 161.0°, sliding angle down to 1.4°) and can maintain superhydrophobicity within 400 cycles of tape peeling, 260 cycles of sandpaper abrasion or 25 cycles of sand impact. Besides, because the hydrophobic nano/micro hierarchical structures tremendously retard the heat transfer, the freezing process of water droplet on this coating can be apparently delayed by up to 35 min as compared to the uncoated substrate. Moreover, owing to the photothermal effect of the Fe₃O₄ NPs, the coating's surface temperature can be rapidly increased above 0 °C under infrared irradiation, which facilitates the ice melting on cold surfaces. Our work offers a versatile approach to address the icing problems in diverse weather conditions, which exhibits great prospects in various engineering applications.

Solvent-Free Fabrication of Robust Superhydrophobic Powder Coatings

Superhydrophobicity originating from the "lotus effect" enables novel applications such as self-cleaning, anti-fouling, anti-icing, anti-corrosion, and oil-water separation. However, their real-world applications are hindered by some main shortcomings, especially the organic solvent problem, complex chemical modification of nanoparticles, and poor mechanical stability of obtained surfaces. Here, we report for the first time the solvent-free, chemical modification-free, and mechanically, chemically, and UV robust superhydrophobic powder coatings. The coatings were fabricated by adding commercially available polytetrafluoroethylene (PTFE) particles into powder coatings and by following the regular powder-coating processing route. The formation of such superhydrophobic surfaces was attributed to PTFE particles, which hindered the microscale leveling of powder coatings during curing. Through adjusting the dosage of PTFE, the hydrophobicity of obtained coatings can be tuned in a large range (water contact angle from 92 to 162°). The superhydrophobic coatings exhibited remarkable mechanical robustness against abrasion because of the unique hierarchical micro/nanoscale roughness and low surface energy throughout the coating and the solid lubrication effect of PTFE particles. The coatings also have robustness against chemical corrosion and UV irradiation owing to high bonding energy and chemical inertness of PTFE. Moreover, the coatings show attractive performances including self-cleaning, anti-rain, anti-snow, and anti-icing. With these multifaceted features, such superhydrophobic coatings are promising for outdoor applications. This study also contributes to the preparation of robust superhydrophobic surfaces in an environmentally friendly way.

Role of trapped air and lubricant in the interactions between fouling and SiO2 nanoparticle surfaces

Both biomimetic superhydrophobic surfaces and biomimetic slippery liquid-infused porous surfaces (SLIPSs) have been developed as potential alternatives for solving the problem of biofouling. Herein, a facile method was used to construct superhydrophobic surfaces and liquid infused porous surfaces on stainless steels for antifouling applications. The nano-structures were formed by electrostatic attraction between polycations and negatively charged SiO₂ nanoparticles, providing a structural basis for superhydrophobic surfaces and liquid infused surfaces. Biofouling testing suggested excellent antifouling performances of the liquid infused porous surfaces by decreasing the adhesion of Chlorella pyrenoidosa by 93% and of Phaeodactylum tricornutum by 71%. The thermodynamic interpretation further indicated that the air layer captured by the superhydrophobic surfaces and the lubricant layer entrapped by the liquid infused porous surfaces played the dominant role in their antifouling performances. The inspiring results might show great potential for liquid infused porous surfaces in antifouling applications.

Totally Waterborne, Nonfluorinated, Mechanically Robust, and Self-Healing Superhydrophobic Coatings for Actual Anti-Icing

Bioinspired superhydrophobic coatings are of great interest in academic and industrial areas. However, their real-world applications are hindered by some main bottlenecks, especially the pollutive preparation methods (e.g., organic solvents and fluorinated compounds) and poor mechanical stability. Here, we report for the first time the totally waterborne, nonfluorinated, mechanically robust, and self-healing superhydrophobic coatings. The coatings were fabricated by spray-coating polyurethane (PU) aqueous solution and a hexadecyl polysiloxane-modified SiO₂ (SiO₂@HD-POS) aqueous suspension onto substrates using PU as the adhesive. The SiO₂@HD-POS suspension was synthesized by HCl-catalyzed reactions among hexadecyltrimethoxysilane, tetraethoxysilane, and SiO₂ nanoparticles. Besides high superhydrophobicity, the coatings exhibit exceptional mechanical stability against sandpaper abrasion for 200 cycles at 9.8 kPa and tape-peeling for 200 cycles at 90.5 kPa because of high durability and unique hierarchical macro-/nanostructure of the coating as well as solid lubrication of the SiO₂@HD-POS nanoparticles fallen off from the coatings. The coatings also show fast and stable self-healing capability owing to migration of the healing agent (HD-POS) to the damaged surface. Moreover, the coatings exhibit good static and dynamic anti-icing performance in outdoor environment (-15 °C, relative humidity = 54%). The superhydrophobic coatings may be used in various areas because the main bottlenecks have been successfully broken.

Fabrication of highly durable polysiloxane-zinc oxide (ZnO) coated polyethylene terephthalate (PET) fabric with improved ultraviolet resistance, hydrophobicity, and thermal resistance

Developing a universal strategy to improve the properties of polyethylene terephthalate (PET) fibers, such as UV resistance, hydrophobicity, and thermal resistance, is highly desirable in expanding the application of PET fibers. Herein, a highly durable and robust ZnO layer was deposited onto PET fabric via radiation-induced graft polymerization (RIGP) of γ-methacryloxypropyl trimethoxysilane (MAPS) and the subsequent sol-gel in situ mineralization with zinc acetate to produce wurtzite nanocrystalline ZnO. The as-obtained material, denoted as PET-g-PMAPS/ZnO. The interfacial layer consisted of Zn-O-Si and Si-O-Si covalent bonds not only leads to an improvement in adhesion between ZnO nanoparticles and its support, but it also overcomes the poor film-forming ability of inorganic particles. Most importantly, photocatalytic self-degradation of its organic support caused by the high photocatalytic activity of ZnO can be eliminated because of high bond energy of the organic-inorganic hybrid structure. PET-g-PMAPS/ZnO exhibited excellent thermal resistance, UV resistance and durability. Superhydrophobicity was achieved by simply annealing the PET-g-PMAPS/ZnO fabric at 200 °C in ambient air, and the coated fabric still retains its superhydrophobicity after 40 laundering cycles test and even stored for a few weeks. This study presents an effective method to overcome the bottle-necks in growing inorganic nanocrystals on polymeric supports surface.

Superhydrophobic engineering materials provide a rapid and simple route for highly efficient self-driven crude oil spill cleanup

Traditional superhydrophobic material use depends on two processes: creating a rough structure on a material surface and modifying the rough surface with low surface energy materials. However, common preparation methods are time-consuming, complex and cost-ineffective. Furthermore, these methods usually rely on chemicals, and evidently that will restrict mass preparation and application of superhydrophobic materials. This study reports a simple polypropylene (PP) solution-based process for producing PP hierarchical structures on commercial copper mesh (low surface energy materials), without modifying the low surface energy materials. The hierarchical structures of copper meshes, surface modified with PP, can be rationally controlled by optimizing the PP concentration. The obtained copper mesh showed contact and rolling off angles of 162° and 7°, respectively. Importantly, no significant performance loss was observed after the superhydrophobic copper meshes were continuously and drastically rinsed with 3.5 wt% NaCl solution, or repeated tearing with an adhesive tape for more than 30 cycles, indicating its good durability. After surface modification with PP particles, the copper mesh exhibits both excellent superhydrophobicity and superoleophilicity. Additionally, the as-prepared copper mesh can self-float on water surface when deformed into a “miniature boat” shape. Meanwhile, self-driven spilled oil cleanup was achieved using a superhydrophobic copper mesh-formed miniature boat. The miniature boat can realize energy conservation as well as high efficiency. The cleanup rate of the boat is as high as 97.1%, demonstrating its great potential in environmental remediation applications.

Traditional superhydrophobic material use depends on two processes: creating a rough structure on a material surface and modifying the rough surface with low surface energy materials.