Icephobic performance of one-step silicone-oil-infused slippery coatings: Effects of surface energy, oil and nanoparticle contents

One-step synthesis of functional slippery lubricated coating with substrate independence, anti-fouling property, fog collection, corrosion resistance, and icephobicity

Ranging from industrial facilities to residential infrastructure, functional surfaces encompassing functionalities such as anti-fouling, fog collection, anti-corrosion, and anti-icing play a critical role in the daily lives of humans, but creating these surfaces is elusive. Bionic dewetting and liquid-infused surfaces have inspired the exploitation of functional surfaces. However, practical applications of these existing surfaces remain challenging because of their inherent shortcomings. In this study, we propose a novel functional slippery lubricated coating (FSLC) based on a simple blend of polysilazane (PSZ), silicone oil, and nano silica. This simple, nonfluorine based, and low-cost protocol promotes not only hierarchical micro-nano structure but also favorable surface chemistry, which facilitates robust silicone oil adhesion and excellent slippery properties (sliding angle: ∼1.6°) on various solid materials without extra processing or redundant treatments. The highly integrated competence of FSLC, characterized by robustness, durability, strong adhesion to substrates, and the ability for large-area preparation, render them ideal for practical production and application. The proposed FSLC holds outstanding application potentials for anti-fouling, self-cleaning, fog collection, anti-corrosion, and anti-icing functionalities.

Well-Tailored Norbornene-Based Fluorinated Copolymers toward Modulating Icephobicity and Mechanical Robustness

Well-tailored construction of icephobic surfaces with mechanical robustness and investigation of the structure-property relationships at the molecular level are highly desirable. Herein, a series of norbornene-based fluorinated polyolefin copolymers (FPOR-x) with varying norbornenyl dodecafluoroheptyl ester (NDFHE) molar fractions (0-100 mol %) were well-designed and fabricated via living ring-opening metathesis polymerization (ROMP) employing NDFHE and norbornenyl pentafluorophenyl ester (NPFPE) as the soft and hard segments, respectively. The mechanical and icephobic properties of the fluorinated copolymers can be regulated by adjusting the soft NDFHE contents. As a result, the well-designed norbornene-based copolymers exhibited a wide range of tunable mechanical properties, including tensile strength ranging from 0.2 to 26.4 MPa, elastic modulus ranging from 0.6 to 593.7 MPa, and breaking elongations ranging from 5718.7% to 3.7%, correlating with the proportion of soft NDFHE content. Furthermore, the synergistic interplay between soft and hard segments, particularly the hardness in the majority and softness in the minority or vice versa, could achieve a significant difference in the local modulus and enhance the propagations of cracks within the three-phase regions (soft regions/hard regions/ice), ultimately leading to a significant reduction in ice shear strength. Notably, FPOR-25% with a tensile strength of 12.0 MPa and an elastic modulus of 227.5 MPa exhibited a remarkably low ice shear strength of 57.7 kPa. This study not only highlights the relationship between the polymer molecular structure and surface icephobic properties but also breaks the limitations of icephobic surfaces with a low modulus.

Fabrication and Functional Regulation of Biomimetic Interfaces and Their Antifouling and Antibacterial Applications: A Review

Biomimetic synthesis provides potential guidance for the synthesis of bio-nanomaterials by mimicking the structure, properties and functions of natural materials. Behavioral studies of biological surfaces with specific micro/nano structures are performed to explore the interactions of various molecules or organisms with biological surfaces. These explorations provide valuable inspiration for the development of biomimetic surfaces with similar effects. This work reviews some conventional preparation methods and functional modulation strategies for biomimetic interfaces. It aims to elucidate the important role of biomimetic interfaces with antifouling and low-pollution properties that can replace non-environmentally friendly coatings. Thus, biomimetic antifouling interfaces can be better applied in the field of marine antifouling and antimicrobial. In this review, the commonly used fabrication methods for biomimetic interfaces as well as some practical strategies for functional modulation is present in detail. These methods and strategies modify the physical structure and chemical properties of the biomimetic interfaces, thus improving the wettability, adsorption, drag reduction, etc. that they exhibit. In addition, practical applications are presented of various biomimetic interfaces for antifouling and look ahead to potential biomedical applications. By continuously discovering functional surfaces with biomimetic properties and studying their microstructure and macroscopic properties, more biomimetic interfaces will be developed.

Phase change surfaces with porous metallic structures for long-term anti/de-icing application

HYPOTHESIS

Ice mitigation has received increasing attention due to the severe safety and economic threats of icing hazards to modern industries. Slippery icephobic surface is a potential ice mitigation approach due to its ultra-low ice adhesion strength, great humidity resistance, and effective delay of ice nucleation. However, this approach currently has limited practical applications because of serious liquid depletion in the icing/de-icing process.

EXPERIMENTS

A new strategy of phase change materials (PCM)-impregnation porous metallic structures (PIPMSs) was proposed to develop phase changeable icephobic surfaces in this study, and aimed to solve the rapid depletion via the phase changeable interfacial interactions.

FINDINGS

Evaluation of surface icephobicity and interfacial analysis proved that the phase changeable surfaces (PIPMSs) worked as an effective and durable icephobic platform by significantly delaying ice nucleation, providing long-term humid tolerance, low ice adhesion strength of as-prepared samples (less than 5 kPa), and signally improved maintaining capacity of impregnated PCMs (less than 10 % depletion) after 50 icing/de-icing cycles. To explore the interfacial responses, phase change models consisting of the unfrozen quasi-liquid layer and solid lubricant layer at the ice/PIPMSs interfaces were established, and the involved icephobic mechanisms of PIPMSs were studied based on the analysis of interfacial interactions.

Antifouling Slippery Surface against Marine Biofouling

Titanium and its alloys have become the most excellent structure materials for naval seawater pipelines due to their high strength and good corrosion resistance. However, marine biofouling poses a serious threat to titanium alloy piping systems because of their good biocompatibility. Recently, the biomimetic antifouling coating, a novel antifouling method, has received great attention. Here, based on this biomimetic idea, we develop a nontoxic antifouling slippery surface (AFSS) using silicone oil, silane coupling agent, nanosilica, nanoceramic coating, epoxy resin, and capsaicin. The developed AFSS has excellent slippery performance for various droplets, good durability, and a superior self-cleaning property. Additionally, the antifouling performance of the AFSS was significantly enhanced, as confirmed by the reduced adhesion of proteins (70.7%), bacteria (97.2%), and algae (97.7%) compared to the ordinary titanium alloy. With these excellent properties, the AFSS was expected to be a promising candidate for protecting titanium alloy piping systems from marine biofouling.

Design, fabrication, and applications of bioinspired slippery surfaces

Bioinspired slippery surfaces (BSSs) have attracted considerable attention owing to their antifouling, drag reduction, and self-cleaning properties. Accordingly, various technical terms have been proposed for describing BSSs based on specific surface characteristics. However, the terminology can often be confusing, with similar-sounding terms having different meanings. Additionally, some terms fail to fully or accurately describe BSS characteristics, such as the surface wettability of lubricants (hydrophilic or hydrophobic), surface wettability anisotropy (anisotropic or isotropic), and substrate morphology (porous or smooth). Therefore, a timely and thorough review is required to clarify and distinguish the various terms used in BSS literature. This review initially categorizes BSSs into four types: slippery solid surfaces (SSSs), slippery liquid-infused surfaces (SLISs), slippery liquid-like surfaces (SLLSs), and slippery liquid-solid surfaces (SLSSs). Because SLISs have been the primary research focus in this field, we thoroughly review their design and fabrication principles, which can also be applied to the other three types of BSS. Furthermore, we discuss the existing BSS fabrication methods, smart BSS systems, antifouling applications, limitations of BSS, and future research directions. By providing comprehensive and accurate definitions of various BSS types, this review aims to assist researchers in conveying their results more clearly and gaining a better understanding of the literature.

Interdependence of Surface Roughness on Icephobic Performance: A Review

Ice protection techniques have attracted significant interest, notably in aerospace and wind energy applications. However, the current solutions are mostly costly and inconvenient due to energy-intensive and environmental concerns. One of the appealing strategies is the use of passive icephobicity, in the form of coatings, which is induced by means of several material strategies, such as hydrophobicity, surface texturing, surface elasticity, and the physical infusion of ice-depressing liquids, etc. In this review, surface-roughness-related icephobicity is critically discussed to understand the challenges and the role of roughness, especially on superhydrophobic surfaces. Surface roughness as an intrinsic, independent surface property for anti-icing and de-icing performance is also debated, and their interdependence is explained using the related physical mechanisms and thermodynamics of ice nucleation. Furthermore, the role of surface roughness in the case of elastomeric or low-modulus polymeric coatings, which typically instigate an easy release of ice, is examined. In addition to material-centric approaches, the influence of surface roughness in de-icing evaluation is also explored, and a comparative assessment is conducted to understand the testing sensitivity to various surface characteristics. This review exemplifies that surface roughness plays a crucial role in incorporating and maintaining icephobic performance and is intrinsically interlinked with other surface-induced icephobicity strategies, including superhydrophobicity and elastomeric surfaces. Furthermore, the de-icing evaluation methods also appear to be roughness sensitive in a certain range, indicating a dominant role of mechanically interlocked ice.

Infusing Silicone and Camellia Seed Oils into Micro-/Nanostructures for Developing Novel Anti-Icing/Frosting Surfaces for Food Freezing Applications

Undesired ice/frost formation and accretion often occur on food freezing facility surfaces, lowering freezing efficiency. In the current study, two slippery liquid-infused porous surfaces (SLIPS) were fabricated by spraying hexadecyltrimethoxysilane (HDTMS) and stearic acid (SA)-modified SiO₂ nanoparticles (NPs) suspensions, separately onto aluminum (Al) substrates coated with epoxy resin to obtain two superhydrophobic surfaces (SHS), and then infusing food-safe silicone and camellia seed oils into the SHS, respectively, achieving anti-frosting/icing performance. In comparison with bare Al, SLIPS not only exhibited excellent frost resistance and defrost properties but also showed ice adhesion strength much lower than that of SHS. In addition, pork and potato were frozen on SLIPS, showing an extremely low adhesion strength of <10 kPa, and after 10 icing/deicing cycles, the final ice adhesion strength of 29.07 kPa was still much lower than that of SHS (112.13 kPa). Therefore, the SLIPS showed great potential for developing into robust anti-icing/frosting materials for the freezing industry.

Numerical and experimental investigation of static wetting morphologies of aqueous drops on lubricated slippery surfaces using a quasi-static approach

The static wetting behavior of drops on surfaces with thin lubricating films is very different compared to solid surfaces. Due to the slow dynamics of the wetting ridge, it is challenging to predict the apparent contact angles of such drops. It is hypothesized that for a sinking drop on a lubricated surface, quasi-static wetting morphology can be numerically computed from the knowledge of interfacial energies, lubricant thickness, and drop volume. In this study, we use Surface Evolver to numerically compute the static wetting morphology for the four-phase system using a quasi-static approach with a sinking time similar to the early-intermediate times, and the results agree well with the corresponding experiments. We find that the apparent contact angles depend significantly on the lubricant thickness and substrate wettability compared to other parameters.

Beetle and mussel-inspired chimeric protein for fabricating anti-icing coating

Ice accretion on surfaces can cause serious damages and economic losses in industries and civilian facilities. Antifreeze proteins (AFPs) as evolutionary adaptation products of organisms to cold climates, provide solutions for alleviating icing problems. In this work, a chimeric protein Mfp-AFP was rationally designed combining mussel-inspired adhesive domain with Tenebrio molitor-derived antifreeze protein domain. Expectedly, the multifunctional Mfp-AFP can lower the freezing point of water and inhibit ice recrystallization. The chimeric protein could also readily modify diverse solid surfaces due to the adhesive domain containing Dopa, and resist frosting and delay ice formation due to the beetle-derived antifreeze fragment. Moreover, Mfp-AFP coatings display excellent biocompatibility proved by cytocompatibility and hemolysis assays. Here, the designed multifunctional protein coatings provide an alternative strategy for fabricating anti-icing surfaces.

Non-wetting Liquid-Infused Slippery Paper

Liquid-infused slippery surfaces have replaced structural superhydrophobic surfaces in a plethora of emerging applications, hallmarked by their favorable self-healing and liquid-repelling characteristics. Their ease of fabrication on different types of materials and increasing demand in various industrial applications have triggered research interests targeted toward developing an environmental-friendly, flexible, and frugal substrate as the underlying structural and functional backbone. Although many expensive polymers such as polytetrafluoroethylene have so far been used for their fabrication, these are constrained by their compromised flexibility and non-ecofriendliness due to the use of fluorine. Here, we explore the development and deployment of a biodegradable, recyclable, flexible, and an economically viable material in the form of a paper matrix for fabricating liquid-infused slippery interfaces for prolonged usage. We show by controlled experiments that a simple silanization followed by an oil infusion protocol imparts an inherent slipperiness (low contact angle hysteresis and low tilting angle for sliding) to the droplet motion on the paper substrate and provides favorable anti-icing characteristics, albeit keeping the paper microstructures unaltered. This ensures concomitant hydrophobicity, water adhesion, and capillarity for low surface tension fluids, such as mustard oil, with an implicit role played by the paper pore size distribution toward retaining a stable layer of the infused oil. With demonstrated supreme anti-icing characteristics, these results open up new possibilities of realizing high-throughput paper-based substrates for a wide variety of applications ranging from biomedical unit operations to droplet-based digital microfluidics.

Design of Icephobic Surfaces by Lowering Ice Adhesion Strength: A Mini Review

Ice accretion can lead to severe consequences in daily life and sometimes catastrophic events. To mitigate the hazard of icing, passive icephobic surfaces have drawn widespread attentions because of their abilities in repelling incoming water droplets, suppressing ice nucleation and/or lowering ice adhesion strength. As time elapses and temperature lowers sufficiently, ice accretion becomes inevitable, and a realistic roadmap to surface icephobicity for various outdoor anti-icing applications is to live with ice but with the lowest ice adhesion strength. In this review, surfaces with icephobicity are critically categorized into smooth surfaces, textured surfaces, slippery surfaces and sub-surface textured surfaces, and discussed in terms of theoretical limit, current status and perspectives. Particular attention is paid to multiple passive anti-icing strategies combined approaches as proposed on the basis of icephobic surfaces. Correlating the current strategies with one another will promote understanding of the key parameters in lowering ice adhesion strength. Finally, we provide remarks on the rational design of state-of-the-art icephobic surfaces with low ice adhesion strength.

Highly Efficient Self-Repairing Slippery Liquid-Infused Surface with Promising Anti-Icing and Anti-Fouling Performance

Smart slippery liquid-infused porous surfaces (SLIPSs) have aroused remarkable attention owing to tremendous application foreground in biomedical instruments and industry. However, challenges still remain in fabricating durable SLIPSs. In this work, a fast and highly efficient self-repairing slippery surface (SPU-60M) was fabricated based on a polyurethane membrane and silicone oil. By introducing a great quantity of reversible disulfide bonds into the polymer backbone and hydrogen bonds in the polymer interchain, this SLIPS material could be quickly repaired in 15 min with 97.8% healing efficiency. Moreover, the self-healing efficiency could be maintained at 42.75% after the 10th cutting-healing cycle. Notably, SPU-60M showed excellent self-repairing ability not only in an ambient environment but also in an underwater environment and at ultralow temperatures. Besides, the icing delay time (DT) of SPU-60M could be prolonged to 1182 s at -15 °C, and the ice adhesion strength was only 10.33 kPa at -30 °C. In addition, SPU-60M had excellent anti-fouling performance with BSA adsorption of 2.41 μg/cm² and Escherichia coli CFU counts of 41 × 10⁴. These findings provide a facile way to design highly efficient self-repairing SLIPSs with multifunctionality.

A Review of Smart Lubricant-Infused Surfaces for Droplet Manipulation

The nepenthes-inspired lubricant-infused surface (LIS) is emerging as a novel repellent surface with self-healing, self-cleaning, pressure stability and ultra-slippery properties. Recently, stimuli-responsive materials to construct a smart LIS have broadened the application of LIS for droplet manipulation, showing great promise in microfluidics. This review mainly focuses on the recent developments towards the droplet manipulation on LIS with different mechanisms induced by various external stimuli, including thermo, light, electric, magnetism, and mechanical force. First, the droplet condition on LIS, determined by the properties of the droplet, the lubricant and substrate, is illustrated. Droplet manipulation via altering the droplet regime realized by different mechanisms, such as varying slipperiness, electrostatic force and wettability, is discussed. Moreover, some applications on droplet manipulation employed in various filed, including microreactors, microfluidics, etc., are also presented. Finally, a summary of this work and possible future research directions for the transport of droplets on smart LIS are outlined to promote the development of this field.

Metallic skeleton promoted two-phase durable icephobic layers

HYPOTHESIS

The accretion of ice on component surfaces often causes severe impacts or accidents in modern industries. Applying icephobic surface is considered as an effective solution to minimise the hazards. However, the durability of the current icephobic surface and coatings for long-term service remains a great challenge. Therefore, it is indeed to develop new durable material structures with great icephobic performance.

EXPERIMENTS

A new design concept of combining robust porous metallic skeletons and icephobic filling was proposed. Nickel/polydimethylsiloxane (PDMS) two-phase layer was prepared using porous Ni foam skeletons impregnated with PDMS as filling material by a two-step method.

FINDINGS

Good icephobicity and mechanical durability have been verified. Under external force, micro-cracks could easily initiate at the ice/solid interface due to the small surface cavities and the difference of local elastic modulus between the ice and PDMS, which would promote the ice fracture and thus lead to low ice adhesion strength. The surface morphology and icephobicity almost remain unchanged after water-sand erosion, showing greatly improved mechanical durability. By combining the advantages of the mechanical durability of porous Ni skeleton and the icephobicity of PDMS matrix, the Ni foam/PDMS two-phase layer demonstrates great potentials for ice protection with long-term service time.

Biomimetic Brushlike Slippery Coatings with Mechanically Robust, Self-Cleaning, and Icephobic Properties

In this work, a facile strategy was proposed to prepare a series of brushlike thermoplastic polyurethane (TPU) coatings with mechanically robust, self-cleaning, and icephobic performance. Through a simple multicomponent click reaction of thiolactone with a diamine compound and mono-ethenyl-terminated polydimethylsiloxane (mono-ethenyl-PDMS), a diol with amide groups and flexible PDMS was synthesized, and a novel TPU could be obtained productively by a reaction of isocyanate and diol. The unique chain structure endowed TPU films with ascendant self-stratifying properties. During solvent vapor annealing, flexible PDMS chains migrated and enriched to the surface while urethane linkages with a strong interaction tended to locate at the substrate. Based on this, TPU-PDMS films exhibited mechanically robust property, and the tensile strength value of TPU-PDMS-3 showed a sharp increase to 48.62 MPa. The resultant TPU-PDMS-10 coatings exhibited a water repellent behavior and possessed superior movability of droplet water, and also the dirt on it could be readily removed by rinsing with water without leaving any traces. Furthermore, three different criteria were used to characterize the icephobic performance. The coatings exhibited a significantly lower freezing point (approximately -27 °C) of supercooled water, longer delay-icing time, and less ice adhesion shear strength. Therefore, these novel brushlike TPU coatings have tremendous potential applications.

Life and death of liquid-infused surfaces: a review on the choice, analysis and fate of the infused liquid layer

We review the rational choice, the analysis, the depletion and the properties imparted by the liquid layer in liquid-infused surfaces – a new class of low-adhesion surface.

3D Organic Nanofabrics: Plasma-Assisted Synthesis and Antifreezing Behavior of Superhydrophobic and Lubricant-Infused Slippery Surfaces

Herein, we present the development of supported organic nanofabrics formed by a conformal polymer-like interconnection of small-molecule organic nanowires and nanotrees. These organic nanostructures are fabricated by a combination of vacuum and plasma-assisted deposition techniques to generate step by step, single-crystalline organic nanowires forming one-dimensional building blocks, organic nanotrees applied as three-dimensional templates, and the polymer-like shell that produces the final fabric. The complete procedure is carried out at low temperatures and is compatible with an ample variety of substrates (polymers, metal, ceramics; either planar or in the form of meshes) yielding flexible and low solid-fraction three-dimensional nanostructures. The systematic investigation of this progressively complex organic nanomaterial delivers key clues relating their wetting, nonwetting, and anti-icing properties with their specific morphology and outer surface composition. Water contact angles higher than 150° are attainable as a function of the nanofabric shell thickness with outstanding freezing-delay times (FDT) longer than 2 h at -5 °C. The role of the extremely low roughness of the shell surface is settled as a critical feature for such an achievement. In addition, the characteristic interconnected microstructure of the nanofabrics is demonstrated as ideal for the fabrication of slippery liquid-infused porous surfaces (SLIPS). We present the straightforward deposition of the nanofabric on laser patterns and the knowledge of how this approach provides SLIPS with FDTs longer than 5 h at -5 °C and 1 h at -15 °C.