ZnS modified N, S dual-doped interconnected porous carbon derived from dye sludge waste as high-efficient ORR/OER catalyst for rechargeable zinc-air battery

Engineering SmPO4-integrated N, P-doped porous carbon nanosheets for enhanced oxygen reduction in zinc-air batteries

Developing cost-effective and high-performance oxygen reduction reaction (ORR) catalysts is essential for advancing rechargeable zinc-air batteries (ZABs). Herein, we report a rationally designed catalyst composed of samarium phosphate nanoparticles uniformly embedded in nitrogen and phosphorus co-doped porous carbon nanosheets (SmPO4@PN/C). The synergistic integration of SmPO4 and N, P co-doped carbon not only enhances the electronic conductivity and surface defect density but also ensures strong interfacial interactions through robust POSm covalent bonding, effectively preventing Sm3+ leaching. The optimized SmPO4@PN/C catalyst exhibits outstanding ORR activity with a high onset potential of 1.05 V and a half-wave potential of 0.86 V in alkaline media, along with remarkable long-term electrochemical stability and structural robustness. Even after 48000 s of continuous operation, the catalyst maintains over 87 % of its initial current response. Density functional theory (DFT) calculations demonstrate favorable ORR energetics, supporting the observed catalytic activity and providing mechanistic insights. When employed as the air cathode in ZABs, the SmPO4@PN/C + RuO2 hybrid delivers a high peak power density of 133 mW·cm-2 and maintains superior cycling durability over extended operation, surpassing commercial Pt/C + RuO2-based systems. This work provides a scalable and efficient strategy for designing rare-earth phosphate-carbon hybrid catalysts and offers a promising pathway toward the development of next-generation metal-air batteries.

Porous carbon-nanostructured electrocatalysts for zinc-air batteries: from materials design to applications

Zinc-air batteries (ZABs) are pivotal in the evolution of sustainable energy storage solutions, distinguished by their high energy density and minimal environmental footprint. The oxygen electrode, which relies on sophisticated porous carbon materials, is critical to operational efficiency. This review scrutinizes oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) processes in ZABs through advanced porous carbon applications. It delves into innovative synthesis techniques such as templating, chemical vapor deposition, and self-assembly that tailor pore structures for peak performance. The interactions between catalytic sites and carbon nanostructures, which significantly boost electrochemical performance, are highlighted. The manuscript discusses future strategies for overcoming current challenges by advancing catalytic efficiency and electrode design, emphasizing the integration of nano-engineering and materials science to foster ZABs with superior energy capacity and adaptability. Additionally, the review projects how ongoing research into carbon material properties could unlock new applications in other energy systems, potentially broadening the scope of ZAB technology. This paper integrates recent advancements in porous carbon materials, offering pivotal insights for next-generation high-performance ZAB development.

A Photo-Assisted Zinc-Air Battery with MoS2/Oxygen Vacancies Rich TiO2 Heterojunction Photocathode

Converting solar energy into electrochemical energy is a sustainable strategy, but the design of photo-assisted zinc-air battery (ZAB) with efficient utilization of sunlight faces huge challenges. Herein, a photo-assisted ZAB of a three-electrode system using MoS2/oxygen vacancies-rich TiO2 heterojunction as charge cathode and Fe, N-doped carbon matrix (FeNC) as discharge cathode is constructed, where MoS2 is chosen as solar light-responsive catalytic material and TiO2 acts as electron transport layer and hole blocking layer, arising from a train of thought for efficient charging under sunlight irradiation and light-independent discharging. The introduction of oxygen vacancies in TiO2 facilitates the temporary trapping of carriers and triggers rapid carrier transfer at the interface of the heterojunction, which hinders the recombination of photogenerated holes, thereby facilitating their further participation in the oxygen evolution reaction. Moreover, FeNC exhibits superior oxygen reduction reaction performance due to strong d-π interactions. As a result, the well-built ZABs deliver a low charge voltage (0.71 V) under illumination at 0.1 mA cm-2, and a high power density (167.6 mW cm-2) in dark. This work paves a special way for the development of ZABs by directly harvesting solar energy in charging and efficiently discharging regardless of lighting conditions.

Promoting Electrocatalytic Oxygen Reactions Using Advanced Heterostructures for Rechargeable Zinc-Air Battery Applications

In order to facilitate electrochemical oxygen reactions in electrically rechargeable zinc-air batteries (ZABs), there is a need to develop innovative approaches for efficient oxygen electrocatalysts. Due to their reliability, high energy density, material abundance, and ecofriendliness, rechargeable ZABs hold promise as next-generation energy storage and conversion devices. However, the large-scale application of ZABs is currently hindered by the slow kinetics of the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER). However, the development of heterostructure-based electrocatalysts has the potential to surpass the limitations imposed by the intrinsic properties of a single material. This Account begins with an explanation of the configurations of ZABs and the fundamentals of the oxygen electrochemistry of the air electrode. Then, we summarize recent progress with respect to the variety of heterostructures that exploit bifunctional electrocatalytic reactions and overview their impact on ZAB performance. The range of heterointerfacial engineering strategies for improving the ORR/OER and ZAB performance includes tailoring the surface chemistry, dimensionality of catalysts, interfacial charge transfer, mass and charge transport, and morphology. We highlight the multicomponent design approaches that take these features into account to create advanced highly active bifunctional catalysts. Finally, we discuss the challenges and future perspectives on this important topic that aim to enhance the bifunctional activity and performance of zinc-air batteries.

Fe nanoparticles confined by multiple-heteroatom-doped carbon frameworks for aqueous Zn-air battery driving CO2 electrolysis

Metal-organic frameworks (MOF) derived carbon materials are considered to be excellent conductive mass transfer substrates, and the large specific surface area provides a favorable platform for loading metal nanoparticles. Tuning the coordination of metals through polyacid doping to change the MOF structure and specific surface area is an advanced strategy for designing catalysts. Modification of Fe-doped ZIF-8 pre-curing by pyrolysis of phosphomolybdic acid hydrate (PMo), Fe nanoparticles confined by Mo and N co-doped carbon frameworks (Fe-NP/MNCF) were fabricated, and the impact of PMo doping on the shape and functionality of the catalysts was investigated. The Zn-air battery (ZAB) driven CO2 electrolysis was realized by using Fe-NP/MNCF, which was used as bifunctional oxygen reduction reaction (ORR) and carbon dioxide reduction reaction (CO2RR) catalysts. The results show that the half-wave potential (E1/2) of Fe-NP/MNCF is 0.89 V, and the limiting diffused current density (jL) is 6.4 mA cm-2. The ZAB constructed by Fe-NP/MNCF shows a high specific capacity of 794.8 mAh gZn-1, a high open-circuit voltage (OCV) of 1.475 V, and a high power density of 111.6 mW cm-2. Fe-NP/MNCF exhibited efficient CO2RR performance with high CO Faraday efficiency (FECO) of 87.5 % and current density for the generation of carbon dioxide (jCO) of 10 mA cm-2 at -0.9 V vs RHE. ZAB-driven CO2RR had strong catalytic stability. These findings provide new methods and techniques for the preparation of advanced carbon-based catalysts from MOFs.

Highly Accessible Co-Nx Active Sites-Doped Carbon Framework with Uniformly Dispersed Cobalt Nanoparticles for the Oxygen Reduction Reaction in Alkaline and Neutral Electrolytes

Porous carbon materials with nitrogen-coordinated transition metal active sites have been widely regarded as appealing alternatives to replace noble metal catalysts in oxygen-based electrochemical reaction activities. However, improving the electrocatalytic activity of transition-metal-based catalysts remains a challenge for widespread application in renewable devices. Herein, we use a simple one-step pyrolysis method to construct a Co nanoparticles/Co-Nx-decorated carbon framework catalyst with a near-total external surface structure and uniform dispersion nanoparticles, which displays promising catalytic activity and superior stability for oxygen reduction reactions in both alkaline and neutral electrolytes, as evidenced by the positive shift of half-wave potential by 44 and 11 mV compared to 20% Pt/C. Excellent electrochemical performance originates from highly accessible Co nanoparticles/Co-Nx active sites at the external surface structure (this is, exposing active sites). The thus-assembled liquid zinc-air battery using the synthesized electrocatalyst as the cathode material delivers a maximum power density of 178 mW cm-2 with an open circuit potential of 1.48 V and long-term discharge stability over 150 h.

Constructing FeS and ZnS Heterojunction on N,S-Codoped Carbon as Robust Electrocatalyst toward Oxygen Reduction Reaction

Highly active and cost-efficient electrocatalysts for oxygen reduction reaction (ORR) are significant for developing renewable energy conversion devices. Herein, a nanocomposite Fe/ZnS-SNC electrocatalyst with an FeS and ZnS heterojunction on N,S-codoped carbon has been fabricated via a facile one-step sulfonating of the pre-designed Zn- and Fe-organic frameworks. Benefitting from the electron transfer from FeS to adjacent ZnS at the heterointerfaces, the optimized Fe/ZnS-SNC900 catalyst exhibits excellent ORR performances, featuring the half-wave potentials of 0.94 V and 0.81 V in alkaline and acidic media, respectively, which is competitive with the commercial 20 wt.% Pt/C (0.87 and 0.76 V). The flexible Zn-air battery equipping Fe/ZnS-SNC900 affords a higher open-circuit voltage (1.45 V) and power density of 30.2 mW cm-2. Fuel cells assembled with Fe/ZnS-SNC900 as cathodic catalysts deliver a higher power output of 388.3 and 242.8 mW cm-2 in H2-O2 and -air conditions. This work proposes advanced heterostructured ORR electrocatalysts that effectively promote renewable energy conversions.

CoNi Alloys Encapsulated in N-Doped Carbon Nanotubes for Stabilizing Oxygen Electrocatalysis in Zinc-Air Battery

Alloy-based catalysts with high corrosion resistance and less self-aggregation are essential for oxygen reduction/evolution reactions (ORR/OER). Here, via an in situ growth strategy, NiCo alloy-inserted nitrogen-doped carbon nanotubes were assembled on a three-dimensional hollow nanosphere (NiCo@NCNTs/HN) using dicyandiamide. NiCo@NCNTs/HN exhibited better ORR activity (half-wave potential (E_1/2) of 0.87 V) and stability (E_1/2 shift of only -13 mV after 5000 cycles) than commercial Pt/C. NiCo@NCNTs/HN displayed a lower OER overpotential (330 mV) than RuO₂ (390 mV). The NiCo@NCNTs/HN-assembled zinc-air battery exhibited high specific-capacity (847.01 mA h g^-1) and cycling-stability (291 h). Synergies between NiCo alloys and NCNTs facilitated the charge transfer to promote 4e^- ORR/OER kinetics. The carbon skeleton inhibited the corrosion of NiCo alloys from surface to subsurface, while inner cavities of CNTs confined particle growth and the aggregation of NiCo alloys to stabilize bifunctional activity. This provides a viable strategy for the design of alloy-based catalysts with confined grain-size and good structural/catalytic stabilities in oxygen electrocatalysis.

Ni3S2/Co9S8 embedded poor crystallinity NiCo layered double hydroxides hierarchical nanostructures for efficient overall water splitting

Nickel-cobalt bimetallic layered double hydroxides (NiCo LDHs) are potential electrocatalysts with high performance and stability for overall water-splitting. However, its weak conductivity limits its practical applications. Herein, a simple hydrothermal in-situ conversion strategy is employed for constructing the novel heterogeneous electrocatalyst of Ni₃S₂/Co₉S₈ embedded poor crystallinity (Pc) NiCo LDH nanosheet arrays grown on the Ni foam (Pc-NiCo LDH/ Ni₃S₂/Co₉S₈), which can improve the conductivity via regulating the crystallinity. The crystallinity of NiCo LDH is well regulated by adjusting the amount of sulfur source, and the construction of Ni₃S₂/Co₉S₈ heterostructure exposes more active sites, improves the electrical conductivity, enhances the electronic interaction between NiCo LDH and Ni₃S₂/Co₉S₈, and significantly promotes the kinetics of water splitting. The optimized Pc-NiCo LDH/Ni₃S₂/Co₉S₈ hierarchical structure as both the anode and cathode exhibit the overall water splitting performance with the cell voltage of only 1.744 V to achieve the current density of 50 mA cm^-2 in the alkaline media and shows the competitive H₂ and O₂ production rate of 6.4 and 3.1 μL s^-1, respectively, suggesting its potential practical applications. This work provides a novel idea for the design of multiphase composite electrocatalysts applied in water splitting.

Waste-Derived Catalysts for Water Electrolysis: Circular Economy-Driven Sustainable Green Hydrogen Energy

The sustainable production of green hydrogen via water electrolysis necessitates cost-effective electrocatalysts. By following the circular economy principle, the utilization of waste-derived catalysts significantly promotes the sustainable development of green hydrogen energy. Currently, diverse waste-derived catalysts have exhibited excellent catalytic performance toward hydrogen evolution reaction (HER), oxygen evolution reaction (OER), and overall water electrolysis (OWE). Herein, we systematically examine recent achievements in waste-derived electrocatalysts for water electrolysis. The general principles of water electrolysis and design principles of efficient electrocatalysts are discussed, followed by the illustration of current strategies for transforming wastes into electrocatalysts. Then, applications of waste-derived catalysts (i.e., carbon-based catalysts, transitional metal-based catalysts, and carbon-based heterostructure catalysts) in HER, OER, and OWE are reviewed successively. An emphasis is put on correlating the catalysts' structure-performance relationship. Also, challenges and research directions in this booming field are finally highlighted. This review would provide useful insights into the design, synthesis, and applications of waste-derived electrocatalysts, and thus accelerate the development of the circular economy-driven green hydrogen energy scheme.

Interfacial Electron Redistribution of FeCo2S4/N-S-rGO Boosting Bifunctional Oxygen Electrocatalysis Performance

Developing bifunctional catalysts for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) is essential for the development of zinc–air batteries (ZABs), but several challenges remain in terms of bifunctional activity. FeCo2S4/N-S-rGO was prepared by in situ homogeneous growth of bimetallic sulfide FeCo2S4 on N, S-doped reduced graphene oxide. FeCo2S4/N-S-rGO exhibits a half-wave potential of 0.89 V for ORR and an overpotential of 0.26 V at 10 mA cm−2 for OER, showing significantly bifunctional activity superior to Pt/C (0.85 V) and RuO2 (0.41 V). Moreover, the FeCo2S4/N-S-rGO assembled ZAB shows a superior specific capacity and a power density of 259.13 mW cm−2. It is demonstrated that the interfacial electron redistribution between FeCo2S4 nanoparticles and heteroatom-doped rGO matrix can efficiently improve the electrochemical performance of the catalyst. The results provide new insights into the preparation of high-capability composite catalysts combining transition metal sulfides with carbon materials for applications in ZABs.

N, S-doped hollow carbon nanosheet encapsulated Co9S8 nanoparticles as high-efficient bifunctional electrocatalyst for rechargeable zinc-air battery

The development of non-noble metal-based oxygen reduction/evolution reaction (ORR/OER) bifunctional electrocatalyst with reasonably designed structure and inexpensive component is of practical significance for commercialization of rechargeable zinc-air batteries. Here, we...