Iron clusters regulate local charge distribution in Fe-N4 sites to boost oxygen electroreduction

NiN4/FeN4 dual sites engineered by Fe5 clusters on porous flexible carbon fibers for promoting oxygen reduction and evolution

Dual-atom catalysts (DACs) are promising bifunctional electrocatalysts for the oxygen reduction/evolution reaction (ORR/OER) because of their tunable electronic structures and multiple types of active metal sites. However, achieving high catalyst activity and long-term durability towards both the ORR and OER when used in zinc-air batteries (ZABs) remain challenging. Herein, a flexible porous carbon fiber catalyst embedded with atomically scattered NiN4/FeN4 dual sites and adjacent Fe5 nanoclusters (NiN4-Fe5-FeN4@PCF) was synthesized. The optimization of the local arrangement and electronic structure of the FeN4/NiN4 sites by the neighboring Fe nanoclusters conferred NiN4-Fe5-FeN4@PCF with excellent bifunctional ORR/OER activity and stability that were superior to those of DACs comprising only NiN4/FeN4 dual sites and commercialized Pt/C and RuO2 reference catalysts. A liquid ZAB with a NiN4-Fe5-FeN4@PCF cathode achieved outstanding cycling stability for over 900 h. The Fe5 clusters effectively induced geometric structure distortion and electron redistribution of the NiN4 and FeN4 sites, optimizing the interactions between the FeN4/NiN4 sites and oxygen intermediates; thus, the energy barriers for the potential-determining steps reduced. This study opens an emerging pathway for the synthesis of self-supporting atomic catalysts and provides in-depth insight into the synergistic effects between DACs and metal nanoclusters.

Tailoring peroxyacetic acid(PAA) activation by sewage sludge derived atomic-Fe clusters/Fe-N4 catalyst via thermally drivenspin manipulation

Fe nanoclusters/FeN4 units embedded in graphitized carbon derived from biomass are highly efficient catalysts. However, simple physical mixing of precursors during pyrolysis tends to cause Fe to agglomerate into large nanoparticles. In this study, we introduce a novel peroxyacetic acid (PAA) conditioning strategy to transform sewage sludge (SS) into an enhanced Fe single-atom catalyst. This strategy modulates the evolution of Fe active sites by promoting the formation of adjacent Fe atomic clusters through thermal treatment. During sludge conditioning, PAA/Fe2+ triggers the dissolution and breakdown of SS, exposing nitrogen (N) and oxygen (O) atoms that bind with iron, thereby creating Fe immobilization sites. Characterization results show that conditioning promotes the formation of highly dispersed, few-atom Fe clusters/Fe-N4 sites (FeN4-FeNCP@SBC) at elevated temperatures, with Fe content exceeding 2.34 %. In contrast, untreated samples easily form Fe nanoparticles. The FeN4-FeNCP@SBC can be used as superior Fenton-like catalyst in PAA-triggered antibiotic degradation. Singlet oxygen (1O2) plays a dominant role in degradation, as demonstrated by scavenging and ESR analysis. O2 and HO are identified as important intermediates in the generation of 1O2 and are recognized as key species in FeN4-FeNCP@SBC-initiated PAA activation. The atomic-Fe cluster induced shift of the Fe center from low-spin (t2g6 eg0) to medium-spin (t2g5 eg1) facilitates partial occupation of the dz2 orbital, forming a σ* bond with OH. This promotes H being lost from OH to form O, and subsequent direct desorption of O can generate 1O2. The study provides a method to create SS catalysts with single atoms and Fe clusters for PAA and antibiotic degradation.

Synergistic Catalysts with Fe Single Atoms and Fe3C Clusters for Accelerated Oxygen Adsorption Kinetics in Oxygen Reduction Reaction

The design of cost-effective and efficient catalysts based on transition metal-based electrocatalysts for the oxygen reduction reaction (ORR) is crucial yet challenging for energy-conversion devices like metal-air batteries. In this work, we present a cost-effective strategy for preparing catalysts consisting of single-atomic Fe sites and Fe3C clusters encapsulated in nitrogen-doped carbon layers (FeSA-Fe3C/NC). The FeSA-Fe3C/NC electrocatalyst demonstrates outstanding ORR performance in alkaline electrolytes, achieving a high half-wave potential (E1/2 = 0.902 V), 4e- ORR selectivity, and robust methanol tolerance. The exceptional ORR catalytic performance is credited to the relatively substantial specific surface area and the optimal arrangement of active sites, including atomically dispersed Fe-N sites and synergistic Fe3C clusters. In situ spectroelectrochemical characterization and theoretical calculations verify that Fe3C clusters disrupt the symmetric electronic structure of Fe-N4, optimizing 3d orbitals of Fe centers, thereby accelerating O─O bond cleavage in *OOH to boost ORR activity. Furthermore, a zinc-air battery constructed with FeSA-Fe3C/NC demonstrates excellent potential in energy storage application, yielding a maximum power density of 151.3 mW cm-2 and robust cycling durability surpassing that of commercial Pt/C catalysts. This study establishes a cost-effective route for producing metal-based carbon electrocatalysts with exceptional performance using environmentally friendly raw materials.

PGM-free single atom catalysts for the oxygen reduction reaction in proton exchange membrane fuel cells

The progress of proton exchange membrane fuel cells (PEMFCs) in the clean energy sector is notable for its efficiency and eco-friendliness, although challenges remain in terms of durability, cost and power density. The oxygen reduction reaction (ORR) is a key sluggish process and although current platinum-based catalysts are effective, their high cost and instability is a significant barrier. Single-atom catalysts (SACs) offer an economically viable alternative with comparable catalytic activity for ORR. The primary concern regarding SACs is their operational stability under PEMFCs conditions. In this article, we review current strategies for increasing the catalytic activity of SACs, including increasing active site density, optimizing metal center coordination through heteroatom doping, and engineering porous substrates. To enhance durability, we discuss methods to stabilize metal centers, mitigate the effects of the Fenton reaction, and improve graphitization of the carbon matrix. Future research should apply computational chemistry to predict catalyst properties, develop in situ characterization for real-time active site analysis, explore novel catalysts without the use of platinum-based catalysts to reduce dependence on rare and noble metal, and investigate the long-term stability of catalyst under operating conditions. The aim is to engineer SACs that meet and surpass the performance benchmarks of PEMFCs, contributing to a sustainable energy future.

Mechanism of directed activation of peroxymonosulfate by Fe-N/O unsymmetrical coordination-modulated polarized electric field

Iron-nitrogen co-doped carbon materials as heterogeneous catalysts have attracted much attention in advanced oxidation processes involving peroxymonosulfate (PMS) due to their unique structure and enormous catalytic potential. However, there is limited research on the influence of different coordination structures on the central iron atoms. Through simple pyrolysis, we introduced oxygen atoms into the Fe-N coordination structure, constructing Fe-N/O@C catalysts with Fe-N2O2 coordination structure, and achieved efficient degradation of bisphenol A (BPA). Quenching experiments, electron paramagnetic resonance, and electrochemical analysis indicate that compared to the free radical activation pathway of Fe-N@C, high-valent iron-oxo species (≡Fe(Ⅳ) = O) are the main reactive oxygen species (ROS) in the Fe-N/O@C/PMS system. Meanwhile, we compared the differences in the oxidation states of Fe atoms and electron density in different coordination structures, revealing the formation of high-valent iron-oxo species and the mechanism of interfacial electron transfer. Therefore, this study provides new insights into the design and development of Fe-N co-doped catalysts for resource-efficient and environmentally friendly catalytic oxidation systems.

Simple synthesis of peanut shell-like MoCoFe-HO@CoMo-LDH for efficient alkaline oxygen evolution reaction

Due to the depletion of fossil energy on earth, it is crucial to develop resource rich and efficient non-precious metal electrocatalysts for oxygen evolution reaction (OER). Herein, we synthesized an efficient and economical electrocatalyst using a simple self-assembly strategy. Firstly, rod-shaped MIL-88A was synthesized by hydrothermal method. Then, the surface of MIL-88A was functionalized and encapsulated in zeolitic imidazolate framework-67 (ZIF-67) by hydrothermal method. The combination of MIL-88A and ZIF-67 resulted in a slight ion-exchange reaction between Co2+ and the surface of MIL-88A to generate CoFe-LDH@ZIF-67 core-shell structure. Afterwards, in the presence of Mo6+, ZIF-67 was converted into CoMo-nanocages through ion-exchange reactions, forming a core-shell structure of MoCoFe hydr (oxy) oxide@CoMo-LDH (MoCoFe-HO@CoMo-LDH). Due to the advantages of core-shell structure and composition, this material exhibits excellent OER characteristics, with a small Tafel slope (45.11 mV dec-1) and low overpotential (324 mV) at 10 mA cm-2. It exhibits good stability in alkaline media. This research work provides a novel approach for the development of efficient and economical non-precious metal electrocatalysts.

Research Progress on Atomically Dispersed Fe-N-C Catalysts for the Oxygen Reduction Reaction

The efficiency and performance of proton exchange membrane fuel cells (PEMFCs) are primarily influenced by ORR electrocatalysts. In recent years, atomically dispersed metal-nitrogen-carbon (M-N-C) catalysts have gained significant attention due to their high active center density, high atomic utilization, and high activity. These catalysts are now considered the preferred alternative to traditional noble metal electrocatalysts. The unique properties of M-N-C catalysts are anticipated to enhance the energy conversion efficiency and lower the manufacturing cost of the entire system, thereby facilitating the commercialization and widespread application of fuel cell technology. This article initially delves into the origin of performance and degradation mechanisms of Fe-N-C catalysts from both experimental and theoretical perspectives. Building on this foundation, the focus shifts to strategies aimed at enhancing the activity and durability of atomically dispersed Fe-N-C catalysts. These strategies encompass the use of bimetallic atoms, atomic clusters, heteroatoms (B, S, and P), and morphology regulation to optimize catalytic active sites. This article concludes by detailing the current challenges and future prospects of atomically dispersed Fe-N-C catalysts.

Coexisting Fe single atoms and nanoparticles on hierarchically porous carbon for high-efficiency oxygen reduction reaction and Zn-air batteries

Fe single-atom catalysts still suffer from unsatisfactory intrinsic activity and durability for oxygen reduction reaction (ORR). Herein, the coexisting Fe single atoms and nanoparticles on hierarchically porous carbon (denoted as Fe-FeN-C) are prepared via a Zn5(OH)6(CO3)2-assisted pyrolysis strategy. Theoretical calculation reveals that the Fe nanoparticles can optimize the electronic structures and d-band center of Fe active center, hence reducing the reaction energy barrier for enhancing intrinsic activity. The Zn5(OH)6(CO3)2 self-sacrificial template not only can promote the formation of Fe single atoms, but also contributes to the construction of microporous/mesoporous/macroporous structures. Therefore, the obtained Fe-FeN-C exhibits impressive ORR activity with a half-wave potential of 0.921 V, which far exceeds Pt/C. With Fe-FeN-C as the cathode catalyst, the assembled Zn-air batteries delivered a maximum power density of 206 mW cm-2 and a long-cycle life over 400 h.

Converting carbon black into an efficient and multi-site ORR electrocatalyst: the importance of bottom-up construction parameters

To boost efficient energy transitions, alternatives to expensive and unsustainable noble metal-based electrocatalysts for the oxygen reduction reaction (ORR) are needed. Having this in mind, carbon black - Black Pearls 2000 (BP) was enriched in active nitrogen-containing centers, including single-atom Fe-N sites surrounded by Fe nanoclusters, through a synthesis methodology employing only broadly available precursors. The methodical approach taken to optimize the synthesis conditions highlighted the importance of (1) a proper choice of the Fe precursor; (2) melamine as an N source to limit the formation of magnetite crystals and modulate the charge density nearby the active sites, and glucose to chelate/isolate Fe atoms and thus allow the Fe-N coordination to be established, with a limiting formation of Fe0 clusters; and (3) a careful dosing of the Fe load. The ORR on the optimized electrocatalyst (Fe0.06-N@BP) proceeds mostly through a four-electron pathway, having an onset potential (0.912 V vs. RHE) and limiting current density (4.757 mA cm-2) above those measured on Pt/C (0.882 V and 4.657 mA cm-2, respectively). Moreover, the current density yielded by Fe0.06-N@BP after 24 h at 0.4 V vs. RHE was still above that of Pt/C at t = 0 (4.44 mA cm-2), making it a promising alternative to noble metal-containing electrocatalysts in fuel cells.

WCx-Supported RuNi Single Atoms for Electrocatalytic Oxygen Evolution

Single-atom catalysts anchored to oxide or carbonaceous substances are typically tightly coordinated by oxygen or heteroatoms, which certainly impact their electronic structure and coordination environment, thereby affecting their catalytic activity. In this study, we prepared a stable oxygen evolution reaction (OER) catalyst on tungsten carbide using a simple pyrolysis method. The unique structure of tungsten carbide allows the atomic RuNi catalytic site to weakly bond to the surface W and C atoms. XRD patterns and HRTEM images of the WCx-RuNi showed the characteristics of phase-pure WC and W2C, and the absence of nanoparticles. Combined with XPS, the atomic dispersion of Ru/Ni in the catalyst was confirmed. The catalyst exhibits excellent catalytic ability, with a low overpotential of 330 mV at 50 mA/cm2 in 1 m KOH solutions, and demonstrates high long-term stability. This high OER activity is ascribed to the synergistic action of metal Ru/Ni atoms with double monomers. The addition of Ni increases the state density of WCx-RuNi near the Fermi level, promoting the adsorption of oxygen-containing intermediates and enhancing electron exchange. The larger proximity of the d band center to the Fermi level suggests a strong interaction between the d electrons and the valence or conduction band, facilitating charge transfer. Our research offers a promising avenue for reasonable utilization of inexpensive and durable WCx carrier-supported metal single-atom catalysts for electrochemical catalysis.