Management of surgical mask waste to activated carbons for CO2 capture

Synthesis of Fe-N doped porous carbon/silicate composites regulated by minerals in coal gasification fine slag for synergistic electrocatalytic treatment of phenolic wastewater

Coal gasification fine slag (CGFS), as a difficult-to-dispose solid waste in the coal chemical industry, consists of minerals and residual carbon. Due to the aggregate structure of minerals blocking pores and encapsulating active substances, the high-value utilization of CGFS still remains a challenge. Based on the intrinsic characteristics of CGFS, this study synthesized Fe-N doped porous carbon/silicate composites (Fe-NC) by alkali activation and pyrolysis for electrocatalytic degradation of phenolic wastewater. Meanwhile, minerals were utilized to regulate the surface chemical and pore structure, turning their disadvantages into advantages, which caused a sharp increase in m-cresol mineralization. The positive effect of minerals on composite properties was investigated by characterization techniques, electrochemical analyses and density functional theory (DFT) calculations. It was found that the mesoporous structure of the mineral-regulated composites was further developed, with more carbon defects and reactive substances on its surface. Most importantly, silicate mediated iron conversion through strong interaction with H2O2, high work function gradient with electroactive iron, and excellent superoxide radical (•O2-) production capacity. It effectively improved the reversibility and kinetics of the entire electrocatalytic reaction. Within the Fe-NC311 electrocatalytic system, the m-cresol removal rate reached 99.55 ± 1.24%, surpassing most reported Fe-N-doped electrocatalysts. In addition, the adsorption and electrooxidation experiment confirmed that the synergistic effect of Fe-N doped porous carbon and silicate simultaneously promoted the capture of pollutants and the transformation of electroactive molecules, and hence effectively shortened the diffusion path of short-lived radicals, which was further supported by molecular dynamics simulation. Therefore, this research provides new insights into the problem of mineral limitations and opens an innovative approach for CGFS recycling and environmental remediation.

Recent Progress on Porous Carbons for Carbon Capture

High emission of carbon dioxide (CO2) has caused CO2 levels to reach more than 400 ppm in air and led to a serious climate problem. In addition, in confined spaces such as submarines and aircraft, the CO2 concentration increase in the air caused by human respiration also affects human health. In order to protect the environment and human health, the search for high-performance adsorbents for carbon capture from high and low concentration gas is particularly important. Porous carbon materials, possessing the advantages of low cost and renewability, have set off a boom in the research of porous adsorbents, which have the opportunity to be utilized on a large scale for industrial carbon capture in the future. In this review, we summarize the recent research progress of porous carbons for carbon capture from flue gas and directly from air in the last five years, including activated carbon (AC), heteroatom-modified porous carbon, carbon molecular sieves (CMS), and other porous carbon materials, with a focus on the effects of temperature, water content, and gas flow rate of industrial flue gas on the performance of porous carbon adsorbents. We summarize the preparation strategies of various porous carbons and seek environmental friendly porous carbon materials preparation strategies under the premise of improving the CO2 adsorption capacity and selectivity of porous carbon adsorbents. Based on the effects of real industrial flue gas on adsorbents, we provide new ideas and evaluation methods for the development and preparation of porous carbon materials.

Upgrading recovered carbon black (rCB) from industrial-scale end-of-life tires (ELTs) pyrolysis to activated carbons: Material characterization and CO2 capture abilities

The current study presents for the first time how recovered carbon black (rCB) obtained directly from the industrial-scale end-of-life tires (ELTs) pyrolysis sector is applied as a precursor for activated carbons (ACs) with application in CO2 capture. The rCB shows better physical characteristics, including density and carbon structure, as well as chemical properties, such as a consistent composition and low impurity concentration, in comparison to the pyrolytic char. Potassium hydroxide and air in combination with heat treatment (500-900 °C) were applied as agents for the conventional chemical and physical activation of the material. The ACs were tested for their potential to capture CO2. Ultimate and proximate analysis, Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS), Raman spectroscopy, thermogravimetric analysis (TGA), and N2/CO2 gas adsorption/desorption isotherms were used as material characterization methods. Analysis revealed that KOH-activated carbon at 900 °C (AC-900K) exhibited the highest surface area and a pore volume that increased 6 and 3 times compared to pristine rCB. Moreover, the AC-900K possessed a well-developed dual porosity, corresponding to the 22% and 78% of micropore and mesopore volume, respectively. At 0 °C and 25 °C, AC-900K also showed a CO2 adsorption capacity equal to 30.90 cm3/g and 20.53 cm3/g at 1 bar, along with stable cyclic regeneration after 10 cycles. The high dependence of CO2 uptake on the micropore volume at width below 0.7-0.8 nm was identified. The selectivity towards CO2 in relation to N2 reached high values of 350.91 (CO2/N2 binary mixture) and 59.70 (15% CO2/85% N2).

Polymer Waste Valorization into Advanced Carbon Nanomaterials for Potential Energy and Environment Applications

The rise in universal population and accompanying demands have directed toward an exponential surge in the generation of polymeric waste. The estimate predicts that world-wide plastic production will rise to ≈590 million metric tons by 2050, whereas 5000 million more tires will be routinely abandoned by 2030. Handling this waste and its detrimental consequences on the Earth's ecosystem and human health presents a significant challenge. Converting the wastes into carbon-based functional materials viz. activated carbon, graphene, and nanotubes is considered the most scientific and adaptable method. Herein, this world provides an overview of the various sources of polymeric wastes, modes of build-up, impact on the environment, and management approaches. Update on advances and novel modifications made in methodologies for converting diverse types of polymeric wastes into carbon nanomaterials over the last 5 years are given. A remarkable focus is made to comprehend the applications of polymeric waste-derived carbon nanomaterials (PWDCNMs) in the CO2 capture, removal of heavy metal ions, supercapacitor-based energy storage and water splitting with an emphasis on the correlation between PWDCNMs' properties and their performances. This review offers insights into emerging developments in the upcycling of polymeric wastes and their applications in environment and energy.

Facile synthesis of Persian gum-graphene oxide composite as a novel adsorbent for CO2 capture: characterization and optimization

Burning fossil fuels releases toxic gases into the environment and has negative effects on it. In this study, Persian gum@Graphene oxide (Pg@GO) was synthesized and used as a novel adsorbent for CO2 capture. The characterization of materials was determined through XRD, FTIR, FE-SEM, and TGA analysis. The operating parameters including temperature, Pressure, and adsorbent weight were studied and optimized by response surface methodology via Box-Behnken design (RSM-BBD). The highest amount of CO2 adsorption capacity was 4.80 mmol/g, achieved at 300 K and 7.8 bar and 0.4 g of adsorbent weight. To identify the behavior and performance of the Pg@GO, various isotherm and kinetic models were used to fit with the highest correlation coefficient (R2) amounts of 0.955 and 0.986, respectively. The results proved that the adsorption of CO2 molecules on the adsorbent surface is heterogeneous. Based on thermodynamic results, as the value of ΔG° is - 8.169 at 300 K, the CO2 adsorption process is exothermic, and spontaneous.

Functional Activated Biocarbons Based on Biomass Waste for CO2 Capture and Heavy Metal Sorption

Inexpensive porous activated biocarbons were prepared from biomass and agriculture waste following the method of thermal and hydrothermal carbonization and activation with superheated water vapor. The activated biocarbons were characterized by nitrogen adsorption-desorption at 77 K, SEM, XRD, Raman spectrometry, FTIR spectroscopy, determination of particle size, and elemental composition by XRF. The specific surface area was in the range of 240-709 m2/g, and the total pore volume was from 0.12 to 0.43 cm3/g. The percentage of microporosity in activated biocarbons was 89-92%. These activated biocarbons have been used for CO2 and heavy metal sorption. Activated biocarbons based on pine cones and birch prepared by thermal carbonization and activation with superheated water vapor had the highest ability to capture CO2 and amounted to 6.43 and 6.00 mmol/g at 273 K, as well as 4.57 and 4.22 mmol/g at 298 K, respectively. The best activated biocarbon was characterized by unchanged stability after 30 adsorption and desorption cycles. It was proved that the adsorption of CO2 depends on narrow micropores (<1 nm). Activated biocarbons have also been analyzed as effective adsorbents for removing Cu2+, Zn2+, Fe2+, Ni2+, Co2+, and Pb2+ ions from aqueous solutions. Activated biocarbons are effective adsorbents for the removal of lead and zinc ions from aqueous solutions.

Sustainable Solution for Plastic Pollution: Upcycling Waste Polypropylene Masks for Effective Oil-Spill Management

The use of Polypropylene PP in disposable items such as face masks, gloves, and personal protective equipment has increased exponentially during and after the COVID-19 pandemic, contributing significantly to microplastics and nanoplastics in the environment. Upcycling of waste PP provides a useful alternative to traditional thermal and mechanical recycling techniques. It transforms waste PP into useful products, minimizing its impact on the environment. Herein, we synthesized an oil-sorbent pouch using waste PP, which comprises superposed microporous and fibrous thin films of PP using spin coating. The pouch exhibited super-fast uptake kinetics and reached its saturation in fewer than five minutes with a high oil uptake value of 85 g/g. Moreover, it displayed high reusability and was found to be effective in absorbing oil up to seven times when mechanically squeezed between each cycle, demonstrating robust oil-sorption capabilities. This approach offers a potential solution for managing plastic waste while promoting a circular economy.

Biomass-based activated carbons produced by chemical activation with H3PO4 as catalysts for the transformation of α-pinene to high-added chemicals

In the era of ecology and careful care for the environment, it becomes important to use renewable raw materials of plant origin, which are often more easily available and cheaper. One of the important and rapidly developing directions of research are works related to the use of waste plant biomass; an example of this trend is the production of activated carbons from food industry waste. One of the examples of the application of derived from biomass activated carbons can be using them as catalysts for the isomerization of terpene compounds. Carbons based on waste biomass are characterized by the minimal amount of waste formation during their manufacture, and their use in the isomerization reaction allows to obtain high conversion of organic raw material and high selectivities of transformation to the desired products, making these carbons environmentally friendly substitutes for the catalysts used usually in this process. In this work, obtained carbonaceous catalysts were tested in the process of isomerization of α-pinene to high value chemicals (mainly camphene and limonene). Under the most favorable conditions (activated carbon from sunflower husks content in reaction mixture 5 wt%, temperature 180 °C, and reaction time 100 min), α-pinene was completely converted (conversion 100 mol%) with high selectivity towards camphene (54 mol%). To prepare activated carbons, biomass precursors (orange peels, sunflower husks, spent coffee grounds) were activated with 85% H₃PO₄ through the chemical activation. The obtained materials were characterized by such methods as sorption N₂ at - 196 °C, X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), and X-ray fluorescence (XRF) to determine the relationship between their textural-chemical properties and catalysts activity in isomerization process. The synthesized materials were characterized by a specific surface area in the range of 930-1764 m², total pore volume in the range of 0.551-1.02 cm³/g, and total acid-site concentrations in the range of 1.47-2.33 mmol/g. These results showed that textural parameters of the obtained activated carbons have the important role in the isomerization of α-pinene.

Investigation of CO2 Adsorption on Avocado Stone-Derived Activated Carbon Obtained through NaOH Treatment

Activated carbons were prepared from avocado stone through NaOH activation and subsequent carbonization. The following textural parameters were achieved: specific surface area: 817-1172 m²/g, total pore volume: 0.538-0.691 cm³/g, micropore volume 0.259-0.375 cm³/g. The well-developed microporosity resulted in a good CO₂ adsorption value of 5.9 mmol/g at a temperature of 0 °C and 1 bar and selectivity over nitrogen for flue gas simulation. The activated carbons were investigated using nitrogen sorption at -196 °C, CO₂ sorption, X-ray diffraction, and SEM. It was found that the adsorption data were more in line with the Sips model. The isosteric heat of adsorption for the best sorbent was calculated. It was found that the isosteric heat of adsorption changed in the range of 25 to 40 kJ/mol depending on the surface coverage. The novelty of the work is the production of highly microporous activated carbons from avocado stones with high CO₂ adsorption. Before now, the activation of avocado stones using NaOH had never been described.

Rhodamine B dye degradation using used face masks-derived carbon coupled with peroxymonosulfate

Catalytic carbon materials from used face masks (UFM) activated by peroxymonosulfate (PMS) were developed for the degradation of rhodamine B (RhB) dye in aqueous solution. The UFM-derived carbon (UFMC) catalyst had a relatively large surface area as well as active functional groups and promoted the generation of singlet ¹O₂ and radicals from PMS, giving a high RhB degradation performance (98.1% after 3 h) in the presence of 3 mM PMS. The UFMC could degrade only 13.7% at a minimal RhB dose of 10^-5 M. The principal reactive oxygen species of sulphate (SO₄^•), hydroxyl radicals (^•OH), and singlet ¹O₂ were discovered using electron paramagnetic resonance and radical scavenger studies. Finally, a toxicological plant and bacterial study was performed to demonstrate the potential non-toxicity of the degraded RhB water sample.

Design of biomass-based N, S co-doped porous carbon via a straightforward post-treatment strategy for enhanced CO2 capture performance

Biomass-based adsorbents are considered to have great potential for CO₂ capture due to their low cost, high efficiency and exceptional sustainability. The aim of this work is to design a simple method for preparing biomass-based adsorbents with abundant active sites and large numbers of narrow micropores, so as to enhance CO₂ capture performance. Herein, N, S co-doped porous carbon (NSPC) was created utilizing walnut shell-based microporous carbon (WSMC) as the main framework and thiourea as N/S dopant through physical grinding and post-treatment process at a moderate temperature without any other reagents and steps. By altering the post-treatment parameters, a series of porous carbons with varying physico-chemical properties were prepared to discuss the roles of microporosity and N/S functional groups in CO₂ adsorption. NSPC with narrow micropore volume of 0.74 cm³ g^-1, N content of 4.89 % and S contents of 0.71 % demonstrated the highest CO₂ adsorption capacity of 7.26 (0 °C) and 5.51 mmol g^-1 (25 °C) at 1 bar. Meanwhile, a good selectivity of binary gas mixture CO₂/N₂ (15/85) of 29.72 and outstanding recyclability after ten cycles of almost 100 % adsorption capacity retention were achieved. The proposed post-treatment method was beneficial in maintaining the narrow micropores and forming N/S active sites, which together improve the CO₂ adsorption performance of NSPC. The novel NSPC displays amazing CO₂ adsorption characteristics, and the practical, affordable synthetic approach exhibits significant potential to produce highly effective CO₂ adsorbents on a broad scale.

Kinetic study of CO2 adsorption of granular-type activated carbons prepared from palm shells

The adsorption kinetics of activated carbon (AC)-type adsorbent materials, which were prepared from a by-product of African palm (shells) processing by chemical activation with dehydrating metal salts at two different concentrations, was studied. N₂ physisorption was performed in order to determine the textural characteristics of the adsorbent solids, obtaining materials with BET areas between 721 and 1334 m²g^-1 and micropore volumes between 0.33 and 0.55 cm³g^-1; FTIR determination was also used as a chemical characterization technique in order to observe variations in the functional groups present. CO₂ adsorption was determined, obtaining values between 175 and 274 mg∙g^-1; these results are correlated with the physicochemical characteristics of the materials. With the experimental data obtained in this adsorption, the kinetic study was carried out taking into account the kinetic models of pseudo-first-order, pseudo-second-order, and intraparticle diffusion, showing a better adjustment to this last model of a physisorption process. Finally, CO₂ adsorption calorimetry was performed on the two adsorbents that presented the highest adsorption capacities, evidencing variations in the characteristics of the activated carbons with the change of the impregnant used. A correlation is observed between the speed of the CO₂ adsorption process and the adsorption capacity.

Adsorption Studies on the Removal of Anionic and Cationic Dyes from Aqueous Solutions Using Discarded Masks and Lignin

The carbon materials derived from discarded masks and lignin are used as adsorbent to remove two types of reactive dyes present in textile wastewater: anionic and cationic. This paper introduces the results of batch experiments where Congo red (CR) and Malachite green (MG) are removed from wastewater onto the carbon material. The relationship between adsorption time, initial concentration, temperature and pH value of reactive dyes was investigated by batch experiments. It is discovered that pH 5.0-7.0 leads to the maximum effectiveness of CR and MG removal. The equilibrium adsorption capacities of CR and MG are found to be 232.02 and 352.11 mg/g, respectively. The adsorption processes of CR and MG are consistent with the Freundlich and Langmuir adsorption models, respectively. The thermodynamic processing of the adsorption data reveals the exothermic properties of the adsorption of both dyes. The results show that the dye uptake processes follow secondary kinetics. The primary adsorption mechanisms of MG and CR dyes on sulfonated discarded masks and alkaline lignin (DMAL) include pore filling, electrostatic attraction, π-π interactions and the synergistic interactions between the sulphate and the dyes. The synthesized DMAL with high adsorption efficiency is promising as an effective recyclable adsorbent for adsorbing dyes, especially MG dyes, from wastewater.

Post-pandemic micro/nanoplastic pollution: Toward a sustainable management

The global health crisis caused by the COVID-19 pandemic has resulted in massive plastic pollution from the use of personal protection equipment (PPE), with polypropylene (PP) being a major component. Owing to the weathering of exposed PPEs, such contamination causes microplastic (MP) and nanoplastic (NP) pollution and is extremely likely to act as a vector for the transportation of COVID-19 from one area to another. Thus, a post-pandemic scenario can forecast with certainty that a significant amount of plastic garbage combined with MP/NP formation has an adverse effect on the ecosystem. Therefore, updating traditional waste management practices, such as landfilling and incineration, is essential for making plastic waste management sustainable to avert this looming catastrophe. This study investigates the post-pandemic scenario of MP/NP pollution and provides an outlook on an integrated approach to the recycling of PP-based plastic wastes. The recovery of crude oil, solid char, hydrocarbon gases, and construction materials by approximately 75, 33, 55, and 2 %, respectively, could be achieved in an environmentally friendly and cost-effective manner. Furthermore, the development of biodegradable and self-sanitizing smart PPEs has been identified as a promising alternative for drastically reducing plastic pollution.

Disposal and resource utilization of waste masks: a review

Waste masks pose a serious threat to the environment, including marine plastic pollution and soil pollution risks caused by landfills since the outbreak of COVID-19. Currently, numerous effective methods regarding disposal and resource utilization of waste masks have been reported, containing physical, thermochemical, and solvent-based technologies. As for physical technologies, the mechanical properties of the mask-based materials could be enhanced and the conductivity or antibacterial activity was endowed by adding natural fibers or inorganic nanoparticles. Regarding thermochemical technologies, catalytic pyrolysis could yield considerable hydrogen, which is an eco-friendly resource, and would mitigate the energy crisis. Noticeably, the solvent-based technology, as a more convenient and efficient method, was also considered in this paper. In this way, soaking the mask directly in a specific chemical reagent changes the original structure of polypropylene and obtains multi-functional materials. The solvent-based technology is promising in the future with the researches of sustainable and universally applicable reagents. This review could provide guidance for utilizing resources of waste masks and address the issues of plastic pollution.

A review on production and application of activated carbon from discarded plastics in the context of 'waste treats waste'

In the post-COVID scenario, the annual increase in plastic waste has taken an upsurge due to the disposal of plastic masks, gloves and other protective equipment. To reduce the plastic load ending up in landfills and oceans or dumped at roadsides, the potential of using plastic polymers in different sectors has been investigated over the years leading to their potential application in pavement laying, concrete industry, fuel generation and production of carbon-based compounds among which activated carbons (AC) is a prime example. As one of the most recommended adsorbents for removing contaminants from water and adsorbing greenhouse gases, AC creates a potential sector for using discarded plastic to further treat pollutants and approach closer to a circular economy for plastics. This paper analyses the production process, the effect of production parameters on AC characteristics and properties that aid in adsorption. The interdependence of these factors determines the surface area, porosity, relative micropore and mesopore volume, thereby defining the utility for removing contaminant molecules of a particular size. Furthermore, this work discusses the application of AC along with a summary of the earlier works leading to the existing gaps in the research area. Production costs, formation of by-products including toxic substances and adsorbate selectivity are the major issues that have restricted the commercial application of this process towards its practical use. Research aimed at valorization of plastic waste into ACs would minimize the solid waste burden, along with treating other pollutants.

Upcycling face mask wastes generated during COVID-19 into value-added engineering materials: A review

Billions of disposable face masks (i.e., single-use masks) are used and discarded worldwide monthly due to the COVID-19 outbreak. The immethodical disposal of these polymer-based wastes containing non-biodegradable constituents (e.g., polypropylene) has provoked marked and severe damage to the ecosystem. Meanwhile, their ever-growing usage significantly strains the present-day waste management measures such as landfilling and incineration, resulting in large quantities of used face-covering masks landing in the environment as importunate contaminants. Hence, alternative waste management strategies are crucially demanded to decrease the negative impacts of face mask contamination. In this venue, developing high-yield, effective, and green routes toward recycling or upcycling face mask wastes (FMWs) into value-added materials is of great importance. While existing recycling processes assist the traditional waste management, they typically end up in materials with downgraded physicochemical, structural, mechanical, and thermal characteristics with reduced values. Therefore, pursuing potential economic upcycling processes would be more beneficial than waste disposal and/or recycling processes. This paper reviews recent advances in the FMWs upcycling methods. In particular, we focus on producing value-added materials via various waste conversion methods, including carbonization (i.e., extreme pyrolysis), pyrolysis (i.e., rapid carbonization), catalytic conversion, chemical treatment, and mechanical reprocessing. Generally, the upcycling methods are promising, firming the vital role of managing FMWs' fate and shedding light on the road of state-of-the-art materials design and synthesis.

Analysis of the Influence of Activated Carbons' Production Conditions on the Porous Structure Formation on the Basis of Carbon Dioxide Adsorption Isotherms

The results of a study of the impact of activation temperature and the mass ratio of the activator to the carbonised precursor on the porous structure of nitrogen-doped activated carbons obtained from lotus leaves by carbonisation and chemical activation with sodium amide (NaNH₂) are presented. The analyses were carried out via the new numerical clustering-based adsorption analysis, the Brunauer-Emmett-Teller, the Dubinin-Raduskevich, and the density functional theory methods applied to carbon dioxide adsorption isotherms. Carbon dioxide adsorption isotherms' analysis provided much more detailed and reliable information about the pore structure analysed. The analyses showed that the surface area of the analysed activated carbons is strongly heterogeneous, but the analysed activated carbons are characterised by a bimodal pore structure, i.e., peaks are clearly visible, first in the range of pore size from about 0.6 to 2.0 nm and second in the range from about 2.0 to 4.0 nm. This pore structure provides optimal adsorption performance of carbon dioxide molecules in the pore structure both for adsorption at atmospheric pressure, which requires the presence of narrow pores for the highest packing density, as well as for adsorption at higher pressures, which requires the presence of large micropores and small mesopores. However, there are no micropores smaller than 0.5 nm in the analysed activated carbons, which precludes their use for carbon dioxide adsorption for processes conducted at pressures less than 0.01 MPa.