Preparation of novel 3D hierarchical porous carbon membrane as flexible free-standing electrode for supercapacitors

Recent Advancements in Fabrication, Separation, and Purification of Hierarchically Porous Polymer Membranes and Their Applications in Next-Generation Electrochemical Energy Storage Devices

In recent years, hierarchically porous polymer membranes (HPPMs) have emerged as promising materials for a wide range of applications, including filtration, separation, and energy storage. These membranes are distinguished by their multiscale porous structures, comprising macro-, meso-, and micropores. The multiscale structure enables optimizing the fluid dynamics and maximizing the surface areas, thereby improving the membrane performance. Advances in fabrication techniques such as electrospinning, phase separation, and templating have contributed to achieving precise control over pore size and distribution, enabling the creation of membranes with properties tailored to specific uses. In filtration systems, these membranes offer high selectivity and permeability, making them highly effective for the removal of contaminants in environmental and industrial processes. In electrochemical energy storage systems, the porous membrane architecture enhances ion transport and charge storage capabilities, leading to improved performance in batteries and supercapacitors. This review highlights the recent advances in the preparation methods for hierarchically porous structures and their progress in electrochemical energy storage applications. It offers valuable insights and references for future research in this field.

Novel Moringa oleifera Leaves 3D Porous Carbon-Based Electrode Material as a High-Performance EDLC Supercapacitor

Biomass-based activated carbon has great potential in the use of its versatile 3D porous structures as an excellent electrode material in presenting high conductivity, large porosity, and outstanding stability for electrochemical energy storage devices. In this study, the electrode material develops through a novel consolidated carbon disc binder-free design, which was derived from Moringa oleifera leaves (MOLs) for electrochemical double-layer capacitor applications. The carbon discs are prepared in a series of treatments of precarbonized, chemical impregnation of zinc chloride, integrated pyrolysis of N₂ carbonization, and CO₂ physical activation. The physical activation temperatures applied at 650, 750, and 850 °C optimize the precursor potential. By optimizing the 3D hierarchical pore properties of the MOL750, the carbon disc binder-free design demonstrates optimal symmetric supercapacitor performance with a high specific capacitance of 307 F g^-1 at a current density of 1 A g^-1 in an aqueous electrolyte solution of 1 M H₂SO₄. Furthermore, the extremely low internal resistance (0.006Ω) of the carbon disc initiated excellent electrical conductivity. The supercapacitors also maintain their high capacitive properties in aqueous electrolyte solutions of 6 M KOH and 1 M Na₂SO₄, respectively. The results show that a novel consolidated carbon disc binder-free design can be obtained from biomass MOLs through a reasonable approach to develop superior electrode materials to enhance high-performance electrochemical energy storage devices.

Recent progress in acoustic field-assisted 3D-printing of functional composite materials

Acoustic forces are an attractive pathway to achieve directed assembly for multi-phase materials via additive processes. Programmatic integration of microstructure and structural features during deposition offers opportunities for optimizing printed component performance. We detail recent efforts to integrate acoustic focusing with a direct-ink-write mode of printing to modulate material transport properties (e.g. conductivity). Acoustic field-assisted printing, operating under a multi-node focusing condition, supports deposition of materials with multiple focused lines in a single-pass printed line. Here, we report the demonstration of acoustic focusing in concert with diffusive self-assembly to rapidly assembly and print multiscale, mm-length colloidal solids on a timescale of seconds to minutes. These efforts support the promising capabilities of acoustic field-assisted deposition-based printing to achieve spatial control of printed microstructures with deterministic, long-range ordering across multiple length scales.