Sustainable treatment of paint industry wastewater: Current techniques and challenges

Synthesis, characterization, and adsorption performance of naphthalene-based covalent organic polymer for high-efficiency methylene blue removal

In this study, a novel naphthalene-based covalent organic polymer (N-COP) was synthesized and investigated as an advanced adsorbent for the efficient removal of Methylene Blue (MB) from aqueous solutions. The polymer was synthesized through a polycondensation reaction between cyanuric chloride and 1,5-dihydroxynaphthalene, followed by thorough purification. Comprehensive characterization was performed using Fourier Transform Infrared (FT-IR) spectroscopy, X-Ray Diffraction (XRD), Thermogravimetric Analysis (TGA), Brunauer-Emmett-Teller (BET) surface area analysis, and Field Emission Scanning Electron Microscopy (FE-SEM), confirming the successful formation of the porous polymer with a high surface area and thermal stability. Key adsorption parameters including pH, contact time, and initial MB concentration were systematically optimized. The adsorption behavior followed the Langmuir isotherm model under conditions of pH 7 and a contact time of 30 min, indicating a maximum uptake capacity of 90.09 mg/g, while kinetic analysis revealed a strong fit with the pseudo-second-order model. These results demonstrate that N-COP is a promising candidate for environmental applications (in compression with other adsorbents), particularly in the removal of MB from wastewater, offering an eco-friendly, high-efficiency solution to mitigate water pollution.

Bimetallic metal-organic frameworks (BMOFs) for dye removal: a review

Safe drinking water and a clean living environment are essential for good health. However, the extensive and growing use of hazardous chemicals, particularly carcinogenic dyes like methylene blue, methyl orange, rhodamine B, and malachite green, in both domestic and industrial settings, has led to a scarcity of potable water and environmental challenges. This trend poses a serious threat to human society, sustainable global development, and marine ecosystems. Consequently, researchers are exploring more advanced methods beyond traditional wastewater treatment to address the removal or degradation of these toxic dyes. Conventional approaches are often inadequate for effectively removing dyes from industrial wastewater. In this study, we investigated bimetallic metal-organic frameworks (BMOFs) as a solution to these limitations. BMOFs demonstrated outstanding dye removal and degradation capabilities due to their multifunctionality, water stability, large surface area, adjustable pore size, and recyclability. This review provides a comprehensive overview of research on dye removal from wastewater using BMOFs, including their synthesis methods, types of dyes, and processes involved in dye removal, such as degradation and adsorption. Finally, the review discusses the future potential and emerging opportunities for BMOFs in sustainable water treatment.

Self-Assembly of Three-Dimensional Hyperbranched Magnetic Composites and Application in High-Turbidity Water Treatment

In order to improve dispersibility, polymerization characteristics, chemical stability, and magnetic flocculation performance, magnetic Fe3O4 is often assembled with multifarious polymers to realize a functionalization process. Herein, a typical three-dimensional configuration of hyperbranched amino acid polymer (HAAP) was employed to assemble it with Fe3O4, in which we obtained three-dimensional hyperbranched magnetic amino acid composites (Fe3O4@HAAP). The characterization of the Fe3O4@HAAP composites was analyzed, for instance, their size, morphology, structure, configuration, chemical composition, charged characteristics, and magnetic properties. The magnetic flocculation of kaolin suspensions was conducted under different Fe3O4@HAAP dosages, pHs, and kaolin concentrations. The embedded assembly of HAAP with Fe3O4 was constructed by the N-O bond according to an X-ray photoelectron energy spectrum (XPS) analysis. The characteristic peaks of -OH (3420 cm-1), C=O (1728 cm-1), Fe-O (563 cm-1), and N-H (1622 cm-1) were observed in the Fourier transform infrared spectrometer (FTIR) spectra of Fe3O4@HAAP successfully. In a field emission scanning electron microscope (FE-SEM) observation, Fe3O4@HAAP exhibited a lotus-leaf-like morphological structure. A vibrating sample magnetometer (VSM) showed that Fe3O4@HAAP had a relatively low magnetization (Ms) and magnetic induction (Mr); nevertheless, the ferromagnetic Fe3O4@HAAP could also quickly respond to an external magnetic field. The isoelectric point of Fe3O4@HAAP was at 8.5. Fe3O4@HAAP could not only achieve a 98.5% removal efficiency of kaolin suspensions, but could also overcome the obstacles induced by high-concentration suspensions (4500 NTU), high pHs, and low fields. The results showed that the magnetic flocculation of kaolin with Fe3O4@HAAP was a rapid process with a 91.96% removal efficiency at 0.25 h. In an interaction energy analysis, both the UDLVO and UEDLVO showed electrostatic repulsion between the kaolin particles in the condition of a flocculation distance of <30 nm, and this changed to electrostatic attraction when the separation distance was >30 nm. As Fe3O4@ HAAP was employed, kaolin particles could cross the energy barrier more easily; thus, the fine flocs and particles were destabilized and aggregated further. Rapid magnetic separation was realized under the action of an external magnetic field.

Mandarin biochar-CO-TETA was utilized for Acid Red 73 dye adsorption from water, and its isotherm and kinetic studies were investigated

Environmental pollution is a major issue today due to the release of dyestuff waste into the environment through industrial wastewater. There is a need for affordable and effective adsorbents to remove harmful dyes from industrial waste. In this study, Mandarin biochar-CO-TETA (MBCOT) adsorbent was prepared and used to remove Acid Red 73 (AR73) dye from aqueous solutions. The efficiency of dye removal was influenced by various factors such as solution pH, contact time, initial AR73 dye concentration, and MBCOT dosage. All experiments were conducted at 25 ± 2 °C, and the optimal pH was determined to be 1.5. The optimal conditions for dye removal were found to be an AR73 dye concentration of 100 mg/L, an MBCOT dosage of 1.5 g/L, and a contact time of 150 min, resulting in a 98.08% removal rate. Various models such as pseudo-first-order (PFO), pseudo-second-order (PSO), film diffusion (FD), and intraparticle diffusion (IPD) were used to determine the adsorption kinetics of AR73 dye onto MBCOT. The results showed that the PSO model best explains the AR73 dye adsorption. Furthermore, Langmuir and Freundlich's isotherm models were studied to explain the adsorption mechanism using experimental data. The adsorption capacities at equilibrium (qe) in eliminating AR73 dye varied from 92.05 to 32.15, 128.9 to 65.39, 129.25 to 91.69, 123.73 to 111.77, and 130.54 to 125.01 mg/g. The maximum adsorption capacity (Qm) was found to be 140.85 mg/g. In conclusion, this study demonstrates that biochar produced from mandarin peels has the potential to be an effective and promising adsorbent for removing AR73 dye from water.

Amphiphilic Polyampholytes for Fouling-Resistant and Easily Tunable Membranes

The versatility of membranes is limited by the narrow range of material chemistries on the market, which cannot address many relevant separations. Expanding their use requires new membrane materials that can be tuned to address separations by providing the desired selectivity and robustness. Self-assembly is a versatile and scalable approach to create tunable membranes with a narrow pore size distribution. This study reports the first examples of a new class of membrane materials that derives state-of-the-art permeability, selectivity, and fouling resistance from the self-assembly of random polyampholyte amphiphilic copolymers. These membranes feature a network of ionic nanodomains that serve as nanochannels for water permeation, framed by hydrophobic nanodomains that preserve their structural integrity. This copolymer design approach enables precise selectivity control. For example, sodium sulfate rejections can be tuned from 5% to 93% with no significant change in the pore size or fouling resistance. Membranes developed here have potential applications in wastewater treatment and chemical separations.

Application of Advanced Oxidation Processes for the Treatment of Color and Chemical Oxygen Demand of Pulp and Paper Wastewater

The present study was conducted in order to investigate the efficiency of different advanced oxidation processes both individually and in combination with the biological method for the removal of color and chemical oxygen demand (COD) from wastewater in the pulp and paper industry. Advanced oxidation processes include ozone, Fenton, hydrogen peroxide, and photo-Fenton. Biologically treated wastewater was successively subjected to advanced oxidation processes (AOPs). The optimum conditions for the ozone treatment of raw wastewater were found to be a contact time of 9 min and a pH of 5 at a fixed dose of ozone for a removal efficiency of 41.22% for color and 88.53% for COD. Similar optimum conditions for the ozone treatment of biologically treated wastewater showed a removal efficiency of 46.36% for color and 95.92% for COD. The photo-Fenton process also showed an efficiency comparable to the ozone treatment for both raw wastewater and biologically treated wastewater, resulting in a removal efficiency of 39.85% (color) and 90.13% (COD) for raw wastewater, and of 41.34% (color) and 94.29% (COD) for biologically treated wastewater. Each had a contact time of 12 h. The Fenton oxidation of raw wastewater showed a removal efficiency of more than 26.30% for color and 86.33% for COD. Fenton oxidation, however, showed an efficiency of 26.62% for color and 84.49% for COD removal from biologically treated wastewater. Hydrogen peroxide showed an efficiency of 28.45% for color and 85.13% for COD removal from raw wastewater, and 39.48% for color and 86.53% for COD removal from biologically treated wastewater. The results for the raw wastewater treatments indicated that higher removal efficiencies can be achieved when they are used as pre-treatments. Biological treatment is a cost-effective method but it has less efficiency for color removal. In combination with one of the AOPs, either as a pre- or post-treatment under a controlled time and dose, biological treatment increased the efficiency, making treatment feasible at larger scales.

Optimisation of operating conditions during coagulation-flocculation process in industrial wastewater treatment using Hylocereus undatus foliage through response surface methodology

In exploring the application of natural coagulants in industrial wastewater treatment, plant-based coagulants have been gaining more interests due to their potential such as biodegradability and easy availability. Hylocereus undatus foliage as a plant-based coagulant has been proven to be efficient during the coagulation-flocculation process; however, limited research has been reported focusing only on palm oil mill effluent (POME) and latex concentrate wastewater. In addition, no previous study has been carried out to determine the performance evaluation of Hylocereus undatus foliage in treating different types of wastewater incorporating different operating conditions using optimization techniques. Hence, this study employed response surface methodology (RSM) in an attempt to determine the performance evaluation of the coagulant in paint wastewater treatment. Four independent factors such as the pH value, coagulant dosage, rapid mixing speed and temperature were chosen as the operating conditions. Three water parameters such as turbidity, chemical oxygen demand (COD) and suspended solids (SS) were chosen as responses in this study. Results revealed that through central composite design (CCD) via Design Expert software, the optimum conditions were achieved at pH 5, coagulant dosage of 300 mg/L, rapid mixing speed of 120 rpm and temperature at 30 °C. The experimental data was observed to be close to the model predictions with the optimum turbidity, COD and SS removal efficiencies found to be at 62.81%, 59.57% and 57.23%, respectively.

Printing Ink Wastewater Treatment Using Hydrodynamic Cavitation and Coagulants/Flocculants

Raw printing ink wastewater (PIW) was treated with various inorganic coagulants and organic flocculants (anionic and cationic polyacrylamides). These processes were also examined as post treatment step following hydrodynamic cavitation. Treatment effectiveness was assessed through color, chemical oxygen demand (COD) and total suspended solids (TSS) removal. The addition of 4500 mg L^-1 polyaluminum chloride coagulant in undiluted PIW (COD: 17000 mg L^-1) resulted in 99% color removal, 96% COD and TSS removal, after settling for 2 h. The addition of 10 mg L^-1 of anionic polyacrylamides in the sample reduced settling time to only 5 min, with concomitant 96-98% removal efficiency. The addition of a 4 min hydrodynamic cavitation pretreatment step reduced coagulant addition by 33%, for the treatment of undiluted PIW (with 10 mg L^-1 anionic polyacrylamide), while removals were ranged between 96 and 98%. Economic analysis for the undiluted PIW showed that costs were reduced by ca. 20% with the hydrodynamic cavitation pretreatment step. Moreover, sludge characterization showed the presence of maghemite, aluminum chloride and potassium aluminum silicate. Finally, toxicity tests revealed a significant attenuation of the toxic potential of undiluted PIW, thus indicating the enhanced efficiency of the proposed combined process (hydrodynamic cavitation and coagulation/flocculation).

Elucidation the influence of design variables on coagulation-flocculation mechanisms in the lab-scale bio-coagulation on toxic industrial effluent treatment

Bio-coagulants are environmentally friendly substances that have shown potential in removing organic and inorganic contaminants from wastewater from the Imitation Paint Industry. Under the optimized conditions, the use of the three bio-coagulants (of plant origin), Strychnos potatorum, Cactus opuntia and Portunus sanguinolentus (crab) shell (of animal origin) were evaluated, and their removal mechanism was based on kinetic models and adsorption isotherms. The error analysis method was used to find the best isotherm fit. In addition, the kinetic model parameters showed the absence of chemisorption and confirmed the existence of pore diffusion. The interaction between coagulant and pollutant, the type, homogeneity and intensity of the coagulation process, the pollutant absorption capacity of the coagulant were evaluated with the aid of the adsorption isotherm models. From the Pseudo first-order kinetic model an equilibrium pollutant uptake (mg/g) was marked as 598, 554 and 597 for Strychnos potatorum, Cactus opuntia and Portunus sanguinolentus respectively. The better affinity between the pollutants and the bio coagulants were observed through the lower values of Langmuir isotherm constant k_L. The adsorption intensity from Freundlich model (n_F) were ranged between 1 and 10 for all the listed coagulants, which revealed the physisorption behavior and heterogeneous mechanism of removal. With these results, it would be possible to conduct scale-up studies to adopt the process for practical systems.

Printing ink wastewater treatment using combined hydrodynamic cavitation and pH fixation

Printing ink wastewater (PIW) carries a heavy load of pollutants, the composition of which makes treatment difficult, especially when trying to minimize the pollution load. According to the latter, the present study aims to investigate PIW treatment with different various methods and to determine the maximum color, COD (chemical oxygen demand) and TSS (total suspended solids) removal. First, hydrodynamic cavitation (HC) was tested and the effect of hydrogen peroxide dosage (0-10 g L^-1), and pH (3, 5, 8, 10) was examined concerning the removal of PIW initial COD concentrations 4000 and 8000 mg L^-1. Removal was high (more than 81%) only at pH 5 in HC reactor. The second method involved treatment with separate pH fixation of the undiluted PIW (COD 17000 mg L^-1, actual pH 8 ± 0.2). This treatment, maximized removals, reaching reduction of the initial values more than 91%, at pH 5. Finally, PIW was treated with a combination of the above methods, leading to 93-97% removals for 8000 mg L^-1 PIW treatment and 97-99% for 17000 mg L^-1 PIW respectively. Process cost calculations showed that the latter method is an effective and affordable treatment method for PIW streams, while toxicity tests of the treated PIW showed substantial toxicity reduction.

Physicochemical methods for process wastewater treatment: powerful tools for circular economy in the chemical industry

In the chemical industry, a typical problem is the appropriate treatment of the process wastewaters. The biological treatment cannot be usually applied because of the high content of organochemical compounds. However, phsycicochemical methods can significantly contribute to the proper treatment of the process wastewater and usually also allows the recovery of the polluting materials. This phenomenon opens the application area of physicochemical methods for the treatment of process wastewater and can contribute not only to the aims of the circular economy but also to the zero liquid discharge. Besides literature studies, authors’ own results and innovations have been also presented. The treatment strategy for pharmaceutical process wastewater is reviewed in detail, which also serves to point out that hybrid methods can be usually efficient to solve the primary goal–maximum recovery and reuse of polluting materials.

Treatment of printing ink wastewater using a continuous flow electrocoagulation reactor

Printing ink wastewater from printing facilities is difficult to treat because of its heavy pollutant load (chemical oxygen demand - COD, color and total suspended solids - TSS). In this study undiluted printing ink wastewater with high COD (i.e., 20,000 mgL^-1) was treated using a highly efficient, continuous flow electrocoagulation reactor with aluminum electrodes. The parameters investigated were: initial COD concentration (4000, 10,000 and 20,000 mgL^-1), current density (21, 42 and 83 mAcm^-2), and inlet flow rate (6, 8 and 10 mLmin^-1). All parameters showed great efficiency in terms of pollutant removal for diluted printing ink wastewater. For undiluted printing ink wastewater treatment, COD, color, and TSS removal were maximized at 6 mLmin^-1 flow rate reaching 82%, 98%, and 85% COD, color, and TSS removal, respectively, by applying the lower tested current density 21 mAcm^-2. COD, color and TSS removal increased with increasing current density. For undiluted printing ink wastewater and a flow rate of 8 mLmin^-1, COD removal was between 42 and 88%, color reduction between 85 and 99%, and TSS reduction between 83 and 98% when the applied current was increased (from 21 to 83 mAcm^-2). Lower pollutant removal was observed at the highest flow rate of 10 mLmin^-1 for all current densities tested. Process cost calculations in terms of electrical energy, electrode material consumption and sludge disposal, showed that the use of continuous flow electrocoagulation reactor (with flow rate 6 mLmin^-1, and at 21 mAcm^-2) is an affordable and effective treatment method for printing ink wastewater streams with very high COD. Sludge characterization showed Al-silicate-rich sludge. Particle sizes increased after treatment and Cu and Ti were detected in the sludge. A post-treatment stage is necessary before discharging effluent into water bodies.

Construction of K and Tb Co-doped MnO2 nanoparticles for enhanced oxidation and detoxication of organic dye waste

Developing low-cost and efficient materials for dye pollutant removal under mild condition remains a great challenge. Here K⁺ and Tb³⁺ co-doped porous MnO₂ (K-Tb-MnO₂) nanoparticles with tailored properties including crystal structure, surface area and catalytic activity have been synthesized. Experimental results reveal that K-Tb-MnO₂ nanoparticle has higher specific surface area, Mn³⁺ content and surface oxygen vacancies than pristine MnO₂ nanoparticle and single-doped MnO₂ materials, showing the uniqueness of dual-doped metal ions. Using methyl blue (MB) as a model pollutant, its removal efficiency by K-Tb-MnO₂ nanoparticles within 5 min is 93.6%, which is 18, 8.3, and 2.9 times higher than that of MnO₂, K-MnO₂, and Tb-MnO₂ nanomaterials, respectively. Oxalic acid triggered MnO₂ material dissolving assay and FT-IR spectrum suggested that remarkable performance of K-Tb-MnO₂ nanoparticle toward MB removal can be attributed to a combined effect of adsorption (16% MB removal) and catalytic degradation (84% MB removal). Moreover, K-Tb-MnO₂ nanoparticle mediated MB degradation is demonstrated to be a combination of non-radical oxidation by Mn³⁺ and radical-participated degradation, with ¹O₂ as the main species. And the intermediates and pathways of MB degradation were studied by liquid chromatography-mass spectrometry. Importantly, cell viability experiment suggests that the toxicity of MB dye could be efficiently alleviated after the treatment with K-Tb-MnO₂ nanoparticle. These results demonstrate the great potential of the novel K-Tb-MnO₂ particles to be used as a highly effective nanomaterials to reduce the risk of dye wastes toward the environment and human health.