Reuse of textile wastewater for dyeing cotton knitted fabric with hybrid treatment: Coagulation/sand filtration/UF/NF-RO

Effect of Mn2+ on RO membrane organic fouling: Insights into the complexation and interfacial interaction

RO process is commonly used to treat and reuse manganese-containing industrial wastewater. Nevertheless, even after undergoing multi-stage treatment, the secondary biochemical effluent still exhibits a high concentration of Mn2+ coupled with organics entering the RO system, leading to membrane fouling. In this work, we systematically analyze the RO membrane organic fouling processes and mechanisms, considering the coexistence of Mn2+ with humic acid (HA), sodium alginate (SA), bovine serum albumin (BSA) and their mixtures (HBS). The impact of Mn2+ on membrane fouling was HBS > SA > HA > BSA, controlling polysaccharide pollutant concentrations should be a priority for mitigating membrane fouling. In the presence of Mn2+ with HA, SA, or HBS, membrane fouling is primarily attributed to the complexation of organics and Mn2+ and the facilitation of interfacial interaction energy. RO membrane BSA fouling was not directly affected by Mn2+, the addition of Mn2+ induced a salting-out effect, leading to the deposition of BSA in a single molecular on the membrane. Simultaneously, adhesion energy hinders the deposition of BSA on the membrane, resulting in milder membrane fouling. This study provided the theoretical basis and suggestions for RO membrane organic fouling control in the presence of Mn2+.

Cotton-derived three-dimensional carbon fiber aerogel with hollow nanocapsules and ultrahigh adsorption efficiency in dynamic sewage treatment system

An ultralight 3D carbon fiber aerogel with good flexibility is developed via soaking cotton in water and then calcinating at a high temperature. This cotton-derived carbon material is constituted by amorphous carbon and retains slight oxygen-containing groups. Besides, a lot of hollow carbon nanocapsules are yielded on the inside surface, resulting in abundant micropores and mesopores. Systemic investigations explore the molecular transformation from cotton to carbon fiber, and the formation of carbon nanocapsules. In the adsorption process for methyl orange (MO), this carbon fiber aerogel exhibits both a rapid adsorption rate and the ultrahigh adsorbability of 862.9 mg/g, outclassing most of carbon materials reported. Therefore, a dynamic sewage treatment system is built and consecutively removes hydrosoluble pollution for a long-term running time. For the cotton-derived carbon fiber aerogel, the good mechanical flexibility, excellent adsorption property, and high stability jointly provide a vast application prospect in future industrial wastewater remediation.

Energy-efficient trehalose-based polyester nanofiltration membranes for zero-discharge textile wastewater treatment

Recovery of water, salts, and hazardous dye from complex saline textile wastewater faces obstacles in separating dissolved ionic substances and recovering organic components during desalination. This study realized the simultaneous fractionation, desalination, and dye removal/recovery treatment of textile wastewater by using trehalose (Tre) as an aqueous monomer to prepare polyester loose nanofiltration (LNF) membrane with fine control microstructure via interfacial polymerization. Outperforming the NF270 commercial membrane, the Tre-1.05/TMC optimized membrane achieves zero-discharge textile wastewater treatment, cutting energy consumption by 295% and reducing water consumption by 42.8%. This efficiency surge results from remarkable water permeability (130.83 L m-2 h-1 bar-1) and impressive dye desalination (NaCl/ Direct Red 23 separation factor of 275) of the Tre-1.05/TMC membrane. For a deeper comprehension of filtration performance, the sieving mechanism of polyester LNF membranes was systematically elucidated. This strategic approach offers significant prospects for energy conservation, carbon emission mitigation, and enhanced feasibility of membrane-based wastewater treatment systems.

Reclamation of real textile wastewater by sequential advanced oxidation and adsorption processes using corn-cob based materials

Wastewater management has become crucial for sustaining biological life in the near future. One of the key aspects is integration of treatment processes aiming reuse of treated water for many purposes instead of water discharge. This study focused on combining two different methods, photo-Fenton-like oxidation, and adsorption, for treatment of real textile wastewater to improve water quality to be reused for irrigation. The real textile wastewater was collected from a local plant and subjected to photo-Fenton-like oxidation and adsorption as hybrid process. The operational parameters were optimized for each step by assessing the water quality according to the domestic regulations for irrigation water. The photo-Fenton-like oxidation itself was not successful to achieve the targeted water quality for reuse whereas adsorption as an additional step made the treated water reusable in terms of organic content. But the treated water still contained a certain amount of salinity due to extreme salt usage in textile processing. It was concluded that the treated water at the end of hybrid process could be used for salinity resistant plants such as sugar beet, barley, and cotton which demonstrates a promising contribution to the circular economy for biomass.

An advanced treatment process for 3-high wastewater discharged from crude oil storage tanks

The wastewater discharged from crude oil storage tanks (WCOST) contains high concentrations of salt and metal iron ions, and high chemical oxygen demand (COD). It belongs to "3-high" wastewater, which is difficult for purification. In this study, WCOST treatments were comparatively investigated via an advanced pretreatment and the traditional coagulation-microfiltration (CMF) processes. After WCOST was purified through the conventional CMF process, fouling occurred in the microfiltration (MF) membrane, which is rather harmful to the following reverse osmosis (RO) membrane unit, and the effluent featured high COD and UV254 values. The analysis confirmed that the MF fouling was due to the oxidation of ferrous ions, and the high COD and UV254 values were mainly attributable to the organic compounds with small molecular sizes, including aromatic-like and fulvic-like compounds. After the pretreatment of the advanced process consisting of aeration, manganese sand filtration, and activated carbon adsorption in combination with CMF process, the removal efficiencies of organic matter and total iron ions reached 97.3% and 99.8%, respectively. All the water indexes of the effluent, after treatment by the advanced multi-unit process, meet well the corresponding standard. The advanced pretreatment process reported herein displayed a great potential for alleviating the MF membrane fouling and enhanced the lifetime of the RO membrane system in the 3-high WCOST treatment.

Application of dye saturated clay adsorbent from dyeing wastewater as textile printing pigment

Background

Adsorption by cheap materials (like clay and activated carbon) is one of the most effective methods for treating dye wastewaters, especially for cationic dyes. Although activated carbon has a black residue, the unique nanostructure of clay adsorbs dye molecules between its layers and produces a colored sludge. Dye intercalated clays were also introduced as possible coloring pigments. This work tries to combine the wastewater treatment and hybrid pigment production processes so that the remaining sludge of the process can be used as a printing pigment.

Results

Bentonite clay was examined for treating real dye wastewater from the textile industry containing four cationic dyes. The adsorption mechanism of all dyes was studied individually, and the results show that bentonite has a minimum adsorption capacity of 467 mg/g for Basic Red 46 dye based on the Langmuir model. The adsorption process decreased the turbidity by about 86% and reduced the total dissolved solids (TDS) and chemical oxygen demand (COD) of wastewater. The produced hybrid showed a nano‐layer structure according to the field emission scanning electron microscopy (FESEM). Differential thermal analysis (DTA) shows that the thermal stability of the pigment improved by about 30 °C compared to the pristine dye. Fourier transform infrared (FTIR) and thermogravimetric analysis (TGA) showed that the dye: bentonite ratio should be adjusted at a medium level to control the hydrophilicity of the hybrid and improve its miscibility in binders.

Conclusion

The produced pigment was printed on cotton fabric with a desirable visual color appearance and showed acceptable rubbing and light fastnesses. The result indicates that wastewater sludge from this adsorption process could be applicable as an industrial pigment. © 2022 Society of Chemical Industry (SCI).

Chemical Cleaning and Membrane Aging in MBR for Textile Wastewater Treatment

Membrane bioreactors have been widely used in textile wastewater treatment. Intensive chemical cleaning is indispensable in the MBR for textile wastewater treatment due to the severe membrane fouling implied. This work investigated the aging of three different membranes, polyvinylidene fluoride (PVDF), polyether sulfone (PES), and polytetrafluoroethylene (PTFE), in the MBRs for textile wastewater treatment. Pilot-scale MBRs were operated and the used membrane was characterized. Batch chemical soaking tests were conducted to elucidate the aging properties of the membranes. The results indicated that the PVDF membrane was most liable to the chemical cleaning, and the PES and PTFE membranes were rather stable. The surface hydrophobicity of the PVDF increased in the acid aging test, and the pore size and pure water flux decreased due to the elevated hydrophobic effect; alkaline oxide aging destructed the structure of the PVDF membrane, enlarged pore size, and increased pure water flux. Chemical cleaning only altered the interfacial properties (hydrophobicity and surface zeta potential) of the PES and PTFE membranes. The fluoro-substitution and the dehydrofluorination of the PVDF, chain scission of the PES molecules, and dehydrofluorination of the PTFE were observed in aging. A chemically stable and anti-aging membrane would be of great importance in the MBR for textile wastewater treatment due to the intensive chemical cleaning applied.

Effect of Textile Wastewater Secondary Effluent on UF Membrane Characteristics

The influence of textile wastewater (TWW) secondary effluent on ultrafiltration (UF) membrane characteristics was investigated. TWW treated with a membrane bioreactor was subjected to four commercial UF membranes (2, 3, 5, and 10 kDa). Both the pristine membranes and the membranes after TWW secondary effluent treatment were characterized. Surface roughness, microscopic analysis of the membrane surface and cross-section, zeta potential, contact angle, membrane composition, and membrane flux were compared. After treatment of secondary effluent, the zeta potential decreased for 5 and 10 kDa membranes, while the contact angle and surface roughness increased for all investigated membranes. In addition, a fouling layer formed on all membranes, and new interactions with pollutants and membranes were confirmed. Membranes with larger pores (5 and 10 kDa) showed a greater decrease in permeate flux during treatment. Detailed analysis showed variations in membrane characteristics after TWW secondary effluent treatment, indicating the stability of the membranes used.