Harmless treatment technology of phosphogypsum: Directional stabilization of toxic and harmful substances

Investigation of mechanical, microscopic, and leaching properties of coal-based solid waste geopolymer mortar activated by soda residue and phosphogypsum

In this study, coal-based solid waste geopolymer mortar (SWCB) was prepared by using granulated ground blast-furnace slag (GGBS) and coal gasification coarse slag (CGCS) as precursors, and soda residue (SR) and phosphogypsum (PG) as activators, with gangue sand (GS) utilized as an inert filler. The corresponding compressive strength, fluidity, ion leaching, and microstructure of the developed SWCB were systematically investigated under varying solid contents, binder-to-sand ratios, and activator ratios. The findings suggest that the incorporation of activators promoted the dissolution of the silicon-aluminum phase in GGBS and CGCS into Al(OH)4-, [SiO(OH)3]-, and [SiO2(OH)2]2-, which could subsequently react with the Ca2+ and SO42- released by PG, forming AFt and C-(A)-S-H, thereby playing a crucial role in enhancing matrix strength. AFt was the predominant hydration product in the early reaction stage. The morphology of the AFt phase evolved from needle-like or filamentous to fine and coarse rods as hydration progressed. Initially, the formation of C-(A)-S-H gel increased with rising activator content before decreasing. The optimal synergy between AFt and C-(A)-S-H was observed at an activator content of 30 %. However, the growth of gypsum crystals was hindered when the activator content surpassed 30 %, resulting in a plate-like or columnar morphology. C-(A)-S-H gel exhibited remarkable adsorption capability towards P atoms attributed to intermolecular Van der Waal's forces, enabling simultaneous physical encapsulation of P atoms, while Cl element immobilization was primarily attributed to the contribution of SiOH sites to Cl adsorption.

Facet-engineering strategy of phosphogypsum for production of mineral slow-release fertilizers with efficient nutrient fixation and delivery

Phosphogypsum (PG) presents considerable potential for agricultural applications as a secondary primary resource. However, it currently lacks environmentally friendly, economically viable, efficient, and sustainable reuse protocols. This study firstly developed a PG-based mineral slow-release fertilizer (MSRFs) by internalization and fixation of urea within the PG lattice via facet-engineering strategy. The molecular dynamics simulations demonstrated that the binding energy of urea to the (041) facet of PG surpassed that of the (021) and (020) facets, with urea's desorption energy on the (041) facet notably higher than on the (021) and (020) facets. Guided by these calculations, we selectively exposed the (041) dominant facet of PG, and then achieving complete urea fixation within the PG lattice to form urea-PG (UPG). UPG exhibited a remarkable 48-fold extension in N release longevity in solution and a 45.77% increase in N use efficiency by plants compared to conventional urea. The facet-engineering of PG enhances the internalization and fixation efficiency of urea for slow N delivery, thereby promoting nutrient uptake for plant growth. Furthermore, we elucidated the intricate interplay between urea and PG at the molecular level, revealing the involvement of hydrogen and ionic bonding. This specific bonding structure imparts exceptional thermal stability and water resistance to the urea within UPG under environmental conditions. This study has the potential to provide insights into the high-value utilization of PG and present innovative ideas for designing efficient MSRFs.

Synergistic effects of Co-pyrolysis on the immobilization and transformation of lead (Pb), chromium (Cr), nickel (Ni), and fluorine (F) in phosphogypsum-biomass mixtures

Co-pyrolysis of biomass with phosphogypsum (PG) presents an effective strategy for facilitating the recycling of PG resources. However, it is crucial to note the environmental threats arising from the presence of Pb, Cr, Ni, and F in PG. This study investigated the effect of immobilization and transformation of four elements during co-pyrolysis with biomass and its components. The co-pyrolysis experiments were carried out in a tube furnace with a mixture of PG and corn stover (CS), cellulose (C), lignin (L), glucose (G). Co-pyrolysis occurred at varying temperatures (600 °C, 700 °C, 800 °C, and 900 °C) and different addition ratios (10%, 15%, and 20%). The results indicated that an increase in co-pyrolysis temperature was more conducive to the immobilization and transformation of harmful elements in PG, demonstrating significant efficacy in controlling F. Additionally, the addition of biomass components exerts a significant impact on inhibiting product toxicity, with small molecules such as glucose playing a prominent role in this process. The mechanism underlying the control of harmful elements during co-pyrolysis of PG and biomass was characterized by three main aspects. Firstly, biomass components have the potential to melt-encapsulate the harmful elements in PG, leading to precipitation. Secondly, the pyrolysis gas produced during the co-pyrolysis process contributes to the formation of a rich pore structure in the product. Finally, this process aids in transforming hazardous substances into less harmful forms and stabilizing these elements. The findings of this study are instrumental in optimizing the biomass and PG blend to mitigate the environmental impact of their co-pyrolysis products.

Studying the Process of Phosphogypsum Recycling into a Calcium Sulphide-Based Luminophor

Currently, one of the most important problems of environmental protection is the deep and complex processing of mineral raw materials. This problem is especially relevant when processing substandard ores and production waste, one of which is phosphogypsum. This study examines the process of CaSO4/CaS composite material formation during the reduction of phosphogypsum with citric acid. The composite structure formation mechanism is proposed. The resulting materials are characterized using various methods, including X-ray diffraction (XRD), transmission electron microscopy, the Scherrer method, thermogravimetric analysis (TGA), and FT-IR spectroscopy. The reduced sample emits orange radiation in the range of 500-750 nm with a quantum yield of 0.17. Experimental results showed that the sample decomposition process in the solid state consisted of two components with a predominant contribution from the long-lived component (~46 ns). The optimal conditions for producing luminescent materials by reducing phosphogypsum with citric acid were determined: a heat treatment temperature of 1073 K, a holding time of 60 min, and a reducing agent mole fraction of 37%. It was found that an increase in temperature with a simultaneous decrease in heat treatment time, as well as a decrease in temperature with a simultaneous increase in heat treatment time, led to a decrease in the luminescent properties of the synthesized material compared to optimal values. The results can be used to develop technology for recycling large-tonnage waste from the chemical industry into luminescent materials.

Zero-carbon inertization processes of hazardous mine tailings: Mineral physicochemical properties, transformation mechanism, and long-term stability

Hazardous mine tailings (HMTs) dam failures can cause devastation to the ecology environment, people's lives and property, which require expensive and complicated remediation engineering systematacially. A cheap and sustainable inertization disposal is proposed for de-risking HMTs without any carbon emissions, stabilizing hazardous heavy metal cations within safety minerals and also sequestering CO2 in the process, simultaneously. Herein, lead-zinc tailings as target HMTs were inertized by using waste rice husk ashes (RHAs) and carbide slag (CS) with a certain ratio, and lead-zinc tailings hardened pastes (LZTHPs) were investigated based on the experimental performance, analytical characteristics, and simulation diffusion methods, to deeply unveil the minerals transformation mechanisms and long-term stability from the cation perspectives. Results revealed that LZTHPs' compressive strength ranged from 1.04-4.73 MPa and leaching toxicity concentrations of Pb, Zn, Cr, and Cd reached 0.03 mg/L, 1.78 mg/L, 0.01 mg/L, and 0.01 mg/L, respectively. C-S-H gels (Type I and II), cation hydroxides and CO2 mineralization carbonates were the hydrates in LZTHPs. Pb (86%), Zn (78%), Cr (76%), and Cd (65%) were immobilized as residual state, and CO2 mineralization capacity was 0.16 kg/kg. The diffusion coefficient of Pb, Zn, Cr, and Cd below 4.48 × 10-10 cm2/s, 1.39 × 10-10 cm2/s, 4.72 × 10-10 cm2/s, and 0.30 × 10-12 cm2/s, which would be sufficient in most scenarios to adequately stabilize tailings. Diffusion control is the leaching mechanism of cations. After 100 years of simulation diffusion, the diffusion areas of Pb, Zn, Cr, and Cd are 1.33 × 10-3∼1.49 cm2, 2.47 × 10-4∼0.48 cm2, 2.47-8.61 × 10-4 cm2, and 1.49 cm2, respectively, and the environmental impact of LZTHPs was negligible. This study provides promising solutions for alleviating hazardous tailings dangerous, achieving sustainable development with zero-carbon emission, implying the concept of eliminating waste by waste, synchronously.

Influences of pretreatment methods on the mechanical and environmental behaviors of PG-GGBS-LM ternary stabilizer

Phosphogypsum is a kind of acidic industrial byproducts with high content of soluble phosphorus and fluorine pollutants, which requires to be pretreated when used as cementitious material to (partial) replace traditional Portland cement. In this study, five different pretreatment methods were proposed for comparative analysis to examine the pretreatment effect on the mechanical and environmental behaviors of ternary phosphogypsum (PG), ground granulated blast-furnace slag (GGBS), and lime (LM) mixed stabilizer. Series laboratory tests, including unconfined compressive strength (UCS), pH, phosphorus (P)/fluorine (F) leaching, scanning electron microscopy (SEM), and X-ray diffraction (XRD) tests, were conducted to comprehend the macro- and microscopic mechanism. The results show that it is essential to grind raw PG to finer powdered state, so that it reacts more easily and quickly with LM and water. In addition, it was noticed that the UCS and P/F leaching concentration are not only affected by the mixing proportion of the PG-GGBS-LM ternary stabilizer, but also by the curing duration. The UCS increases rapidly from initial curing period and then grows slowly after 28 days of curing. From the perspective of strength evolution, mixing proportion of PG: GGBS: LM = 15:80:5 is optimal, but considering the economy and environmental related issues, PG: GGBS: LM = 30:65:5 was regarded as a more attractive choice. The findings can provide a reference for the selection of pretreatment methods and design of PG-based cementitious materials suited for stabilized soils.

Soilization utilization of solid waste: Ecological regulation of phosphorus tailings-based soil with physicochemical improvement and Bacillus_cereus-addition

Extraction and utilization of effective phosphorus from solid waste have been an important approach for alleviating phosphorus resource shortage. The extraction of available phosphorus by microbial method with low cost, mild conditions and simple process has been drawing attention from the majority of research scholars. However, relevant studies on special microbial communities for effective phosphorus extraction from solid waste are less. In this work，a functional Bacillus_cereus strain screened from phosphate tailings, phosphate ore and forest rhizosphere soil was inoculated into phosphate tailings (PT), modified phosphate tailings (IS) and highland red soil (SS). Compared with SS, the water-holding properties, fertility, leaching toxicity and microbial community diversity of PT and IS with and without bacteria were analyzed. PT+, SS+ and IS+ (after adding bacteria to PT, SS and IS) showed moderately alkaline pH, and the available phosphorus content enhanced by 31.73%, 20.05% and 39.41% respectively. The leaching toxicity phosphate of PT+ and IS + decreased by 4.89 mg/kg and 2.61 mg/kg respectively, while that of SS + increased by 5.45 mg/kg, indicating differences in the phosphorus solubilization mechanism of Bacillus_cereus for different soils. Furthermore, the modification and bacteria treatment improved the relative abundance of Pedobacter, Alcaligenaceae and Pseudomonas, thus enhancing the phosphorus solubility of the PT bacterial community. This work may achieve efficient utilization and ecological restoration of phosphorus tailings-based soil and contribute to long-term sustainable agricultural development.

Deep insight on mechanism and contribution of arsenic removal and heavy metals remediation by mechanical activation phosphogypsum

Arsenic-containing wastewater and arsenic-contaminated soil can cause serious environmental pollution. In this study, phosphogypsum with partial mechanical activation of calcium oxide was used to prepare a new phosphogypsum-based passivate (Ca-mPG), and its remediation performance on arsenic-contaminated soil was evaluated in terms of both effectiveness and microbial response. The results showed that the optimum conditions for the preparation of the passivate were optimized in terms of single factor and response surface with a ball milling speed of 200 r/min, a material ratio of 6:4 and a ball milling time of 4 h. Under these conditions, the adsorption capacity was 37.75 mg/g. The leaching concentration of arsenic (As) in the contaminated soil after Ca-mPG modification decreased from 25.75 μg/L to 5.88 μg/L, which was lower than the Chinese national standard (GB/T 5085.3-2007); Ca-mPG also showed excellent passivation effect on other heavy Metals (copper, nickel, cadmium, zinc). In addition, As-resistant bacteria and passivators work together to promote the stabilization effect of contaminants during the remediation of As-contaminated soil. The mechanisms of Cu, As(III)/As(V), Zn, Cd, and Ni removal were related to ion exchange, electrostatic adsorption of substances on heavy metals, calcium binding to other substances to produce precipitation; and microbially induced stabilization of HMs, oxidized. Overall, this study demonstrates an eco-friendly "waste-soil remediation" strategy to solve problems associated with solid waste reuse and remediation of HM-contaminated soils.

Study on Synergistic Effect of Xanthan Gum and Sodium Methylsiliconate on Mechanical Strength and Water Stability of Phosphogypsum Road-Based Materials

To address the issues of low strength, poor water stability, and hazardous substance leaching associated with using phosphogypsum (PG) as a direct road-based material, the traditional approach involves employing inorganic cementing materials to stabilize PG, effectively addressing the problems. This study innovatively utilizes the xanthan gum (XG) and sodium methylsiliconate (SM) as curing agents for PG to solve the above problems. An organic curing agent stabilized PG was prepared by dry mixing XG and PG. The unconfined compressive strength, water stability, and leaching behavior of stabilized PG were investigated, the leaching behavior was characterized by ion leaching concentration, and the mechanisms behind the strength development of stabilized PG were explored by SEM and FTIR. The experimental results indicate that the single incorporation of XG reduced the strength and water stability of stabilized PG, while the single incorporation of SM had a limited effect on strength and water stability. In addition, the dual incorporation of XG and SM significantly improved the strength and water stability of stabilized PG. At the same time, the dual incorporation of XG and SM greatly reduced the leaching of hazardous substances from stabilized PG. These results demonstrate the feasibility of using stabilized PG for road base materials.

Low temperature and highly-efficient one-step decomposition of phosphogypsum via biochar by Fe3+/Co2+/Ni2+ unitary/ternary catalyst

Phosphogypsum (PG), which has great environmental harm and restricts the sustainable development of phosphorus chemical industry, is a solid waste produced in phosphoric acid production. Thermal decomposition of PG is an extensive way to reutilization of resource, and the key point is to establish an appropriate decomposition path and catalyst system of PG. In the work, the strategy for low-temperature and highly-efficient decomposition of PG is established based on the thermodynamic analysis and the experimental research by metal ions to reduce the decomposition temperature. Meanwhile, SEM(Scanning Electron Microscope) is used to characterize the composition and morphology of PG in the various conditions, also the decomposition temperature is analyzed by TGA(Thermogravimetric Analysis). Then, the decomposition ratio via Fe3+/Co2+/Ni2+ unitary/ternary catalyst is obtained by precipitation method. Through kinetic analysis combined with XRF(X-ray Fluorescence Spectrometer) and EDX(Energy Dispersive X-Ray Spectroscopy) results, it is found that there is a reaction competition in the decomposition process by Fe3+/Co2+/Ni2+ ternary catalyst. Further the mechanism of catalytic system on PG is derived. The present work can be concluded that Fe3+/Co2+/Ni2+ can effectively reduce the decomposition temperature of PG, and the effect of ternary metal is more obvious than that of unitary metal. Finally, pomelo peel is used instead of coke to successfully decompose PG at low temperature by one step method. The establishment of low temperature decomposition system of PG has potential application in phosphorus chemical industry and is in line with sustainable development.

The Synergistic Mechanism and Stability Evaluation of Phosphogypsum and Recycled Fine Powder-Based Multi-Source Solid Waste Geopolymer

Geopolymer prepared from solid waste is a high value-added means. However, when used alone, the geopolymer produced by phosphogypsum has the risk of expansion cracking, while the geopolymer of recycled fine powder has high strength and good density, but its volume shrinkage and deformation are large. If the two are combined, the synergistic effect of the phosphogypsum geopolymer and recycled fine powder geopolymer can realize the complementarity of advantages and disadvantages, which provides a possibility for the preparation of stable geopolymers. In this study, the volume stability, water stability and mechanical stability of geopolymers were tested, and the stability synergy mechanism between phosphogypsum, recycled fine powder and slag was analyzed by micro experiments. The results show that the synergistic effect of phosphogypsum, recycled fine powder and slag can not only control the production of ettringite (AFt) but also control the capillary stress in the hydration product, thus improving the volume stability of the geopolymer. The synergistic effect can not only improve the pore structure of the hydration product but also reduce the negative impact of calcium sulfate dihydrate (CaSO₄∙2H₂O), thus improving the water stability of geopolymers. The softening coefficient of P15R45 with a 45 wt.% recycled fine powder content can reach 1.06, which is 26.2% higher than P35R25 with a 25 wt.% recycled fine powder content. The synergistic work reduces the negative impact of delayed AFt and improves the mechanical stability of the geopolymer.

Fluoride immobilization and release in cemented PG backfill and its influence on the environment

Waste recycling must consider secondary pollution, which is affected by recycling methods. Cemented phosphogypsum (PG) backfill is a cost-effective method for PG recycling. However, due to dynamic environmental conditions, the impurity fluoride is challenging to stabilize. In this study, we investigated the immobilization and release of fluoride and its influence on backfill strength. The results showed that the fluoride was temporarily immobilized by PG. However, when the binder was mixed with PG to make the backfill, immobilized fluoride was re-released into the backfill slurry due to the increased pH caused by binder hydration. Therefore, simply converting fluoride into CaF precipitation cannot avoid the risk of fluoride exceeding the Chinese standard (GB8978-1996) (10 mg/L). Furthermore, fluoride deteriorated strength development by inhibiting binder hydration and weakening the backfill structure. The fluoride content in the slurry, rather than in PG, directly affected the backfill strength. Considering the recycling of PG as aggregate for backfill, fluoride should be removed in advance or immobilized in other low-solubility forms instead of CaF precipitation. These results were of great significance for the large-scale resource recycling and safety management of PG.

Review on treatment and utilization of barium slag in China

Barium slag (BS) is generated as a by-product waste during the production of barium salts from barite. A large amount of BS is discharged annually threating the ecological environment and restricting the development of the barium salts industry. In China, BS is classified as hazardous waste due to its corrosivity, and more importantly because of its extraction toxicity of barium. Soluble barium is toxic and can result in barium poisoning for environment and human beings. The current review presents a detailed summary on general characteristics, discharge and disposal status, harmless treatment pathways and comprehensive utilization of BS in China. BaO, SiO₂, CaO, and SO₃ occur as main chemical compositions in BS, especially BaO accounting approximately for 35-40%. The mineral compositions include unreacted barite, quartz, clay minerals, newly-formed phases from the side reactions such as BaCO₃, BaSiO₃ and BaSO₃, and residual carbon. A special attention is given to the assessment of the harmless treatment methods for BS from hazardous waste to general waste, which will decrease its management costs. Precipitation and solidification of soluble barium is the common pathway for harmless treatment of BS, and the using of other industrial waste can realize cost-saving. Methods for comprehensive utilization of BS include recovery of barium and carbon, application in building materials, and using as adsorbents for wastewater treatment. In particular, we analyzed and discussed the advantages and disadvantages of these existing process routes, intending to promote potentials for comprehensive utilization of BS in the future.

Synergistic removal of phosphorus and fluorine impurities in phosphogypsum by enzyme-induced modified microbially induced carbonate precipitation method

Microbially induced carbonate precipitation (MICP) technology is difficult to be used for phosphogypsum (PG) treatment because the pH of PG is too low to be suitable for the growth of some bacteria. When acidophilus bacteria are used to treat PG, their low mineralization rate leads to low removal of the impurities. Based on the above problems, this study reports a new method that uses enzyme induced carbonate precipitation (EICP) modified acidophilus bacteria solution to remove phosphorus (P) and fluorine (F) in PG. Five kinds of mixtures of MICP and EICP (ME) were used to leach the PG column, and its mechanism was discussed. The results show that when the ratio of MICP to EICP is 2:1, the removal ratio of P and F is the highest, which reaches 72.87-74.92%. Compared with the single traditional bacillus solution or single acidophilic bacteria solution, the impurity removal ratio of the ME21 (MICP:EICP=2:1) mixture is increased by about 13%. The good acid resistance of the urease enzyme and acidophilic bacteria improves their growth and activity, thus increasing the biomineralization rate by about 22%. Additionally, the ME treatment is 30% cheaper than the traditional binder treatment. Therefore, this new treatment is a low-cost and environmentally friendly method.

Highly-efficient fluoride retention in on-site solidification/stabilization of phosphogypsum: Cemented paste backfill synergizes with poly-aluminum chloride activation

Phosphogypsum (PG) is a massively generated hazardous by-product in the phosphorus industry. Large-scale, efficient, profitable on-site recycling is an emerging topic for promoting sustainable phosphorus circularity and mitigating potential human exposure. In this work, we integrated a green and low-cost additive polymeric aluminum chloride (PAC) into the binder design of PG immobilization. The overall experimental results illustrate that the incorporation of PAC can efficiently promote the cement hydration reaction, with amorphous phases increased from 25.9 wt% (control group) to 27.5 wt% (with 2 g/L PAC). The macro-investigations indicate that the PAC optimized the porosity and mechanical properties of specimens, facilitating a mechanically stable solidified matrix for extrapolating its field engineering application. The detailed micrographs and elemental mapping demonstrate that apart from co-existing with the hydration products, the PAC agent plays a role in the immobilization of fluoride. Herein, the combined optimization enhanced the fluoride retention capacity due to the precipitated additional hydration products, comparable encapsulation, and high adsorption ability of PAC agents. Therefore our design of PAC-augmented binders can open up a new field of PG on-site solidification/stabilization application that ensures efficient fluoride retention in a technically feasible and financially profitable methodology.

Flotation purification of waste high-silica phosphogypsum

High-silica phosphogypsum (PG) is a kind of industrial by-product with great utilization potential. However, it is difficult to reuse PG directly due to the related gangue minerals (e.g., SiO₂), and thus efficient purification is required to allow its further applications. Herein, a typical high-silica phosphogypsum waste was purified by a new "reverse-direct flotation" method. The organic matters and fine slimes were removed by reverse flotation, and then, the silica impurity was removed by direct flotation. Via the closed-circuit flotation process, the whiteness of the PG concentrate is improved from 33.23 to 63.42, and the purity of gypsum in the PG concentrate increases from 83.90% to 96.70%, with a gypsum recovery of 85%. Additionally, the content of SiO₂ is significantly reduced from 11.11% to 0.07%. In-depth investigations suggest that the difference in the floatability of gypsum and quartz is prominently intensified by flotation reagents at pH = 2-2.5, and thus leads to good desilication performance. Further characteristics of the PG concentrate prove that impurities have been well removed, and the PG concentrate meets the requirement of related standards for gypsum building materials. The flotation method reported here paves the way for the purification of high-silica phosphogypsum, which can be extended to the purification and value-added reutilization of other industrial solid wastes.

Reuse of phosphogypsum pretreated with water washing as aggregate for cemented backfill

Phosphogypsum (PG) is reused as aggregate in the cemented backfill, which effectively improves the PG reutilization efficiency. However, the massive impurities contained in aggregate PG would adversely affect the hydration of binder, and therefore deteriorate the strength development of backfill. This research starts with the feasibility study on pretreating PG with the water washing method. Based on the most economical principle of the water demand, the optimal conditions for washing PG were determined at a stirring time of 5 min and a solid–liquid ratio of 1:0.5. Then, the original and pretreated PG were made into the backfill. Compared to using the original PG, the backfill slurry using the pretreated PG had better fluidity performance, such as the lower slurry viscosity and the higher bleeding rate. Furthermore, with the pretreated aggregate PG, the backfill strength was significantly enhanced by more than 8 times. Finally, the environmental behavior of the cemented backfill was investigated. Using the pretreated PG as aggregate, concentrations of PO₄³⁻ and F⁻ in the bleeding water and backfill leachates could meet the Chinese standard for integrated wastewater discharge. The results extend the reuse of PG as aggregate in a more environmental-friendly way, meeting the needs for sustainable mines.

Efficient leaching process of rare earth, alkali and alkaline earth metals from phosphogypsum based on methanesulfonic acid (MSA) as green & eco-friendly lixiviant†

The leaching of rare earth elements (REEs) from secondary resources is exponentially increasing to supply the widespread range of high-tech applications of these elements including phosphors lighting materials, catalysis and permanent magnets. Phosphate fertilizer byproducts including phosphogypsum (PG) were identified as a potential alternative resource of REEs, not only to face the expansion of market demand, but also to achieve a sustainable management of REE resources. This study reports the leaching of REEs from PG using methanesulfonic acid (MSA) as a green organo-sulfonic acid in comparison with other acids such as p-toluenesulfonic acid (PTSA) and hydrochloric acid (HCl). MSA achieved the highest leaching efficiency of 78% with low solubility of PG under the operating conditions of 3 M, solid to liquid ratio (S/L) of 1/8, 120 min and 25 °C. The optimized leaching process was also modeled using shrinking core theory to assess the kinetics behavior of the system and to enable the determination of the predominant mechanisms. It was demonstrated that the leaching is governed by a product layer diffusion-controlled model with an activation energy of 2.73 kJ mol⁻¹. The cleaned PG after leaching could greatly meet the quality requirements of the building materials industry.

Development of green and eco-friendly leaching process of rare earth elements from phosphogypsum using methanesulfonic acid (MSA). A kinetics investigation was carried out to describe the leaching mechanisms of REEs.