Comparative cleaning tests with modified protein and starch residues

The Challenge of Cleaning Woven Filter Cloth in the Beverage Industry—Wash Jets as an Appropriate Solution

Beverage production requires many different and complex unit operations. One crucial procedural step is filtration. Typical filters are filter presses, candle filters, membrane filters, belt filters, and drum filters, which require considerable hygienic precaution and the application of appropriate cleaning concepts. In the last decades, the hygienic design has become a central design feature of equipment in the beverage and food industries. Today, also correspondent concepts regarding filter cloth increasingly come to the fore. However, filter cloth cleaning is rapidly facing limitations. Complex filter geometries originating from different gauzes and sensitive polymeric materials hinder efficient cleaning. Additionally, extensive biological residues adhering to the filter surface increase the challenge of cleaning. The goal of this paper is to outline the cleaning of woven filter cloths systematically with a particular focus on beverages and correspondent biophysical interactions between filter and residue. Based on these elemental cleaning limits of filter cloths, this paper focuses mainly on jet cleaning as one of the most appropriate cleaning methods. The flow-mechanical properties are discussed in detail since these are precisely the parameters that, on the one hand, describe the understanding of the cleaning process and, on the other hand, show how a wash jet can be adjusted precisely. In contrast to conventional cleaning techniques, such wash jets are expeditious to adapt and offer the best prerequisites to enable demand-oriented and optimized cleaning concepts. The latest research and approaches are enhancing jet efficiency and highlight their potentials for future process strategies.

Development of a Method for Evaluating Floor Dry-Cleanability from Wheat Flour in the Food Industry

Many productive processes are characterized by inadequate protocols of sanitation that increase the possibility of proliferation of microbial contaminants, especially on surfaces. The use of this method for evaluating the degree of floor cleanability in agri-food companies is important not only to reduce the risk of contamination of products, but also to provide companies with a tool to identify critical issues. The method is based on the usage of bicinchoninic acid assay (BCA) in a solution at a 1:50 ratio of Cu²⁺ /BCA, which is ideal for detecting the amount of proteins contained in wheat flour residues on industrial flooring. Spectrophotometric analysis allowed identifying maximum absorbance values at 562 nm for different protein concentrations, although the construction of a regression function led to the definition of the intervals of evaluation corresponding to different degrees of cleanliness from residues of wheat flour. The results of the absorbance curves, obtained by applying the proposed evaluation method to 6 tiles commonly used in agri-food buildings, showed the clear persistence of food material on 2 tiles with surface relief. In particular, such tiles showed a higher presence of proteins, with a level of contamination 440% higher. Furthermore, a robotic system was designed to standardize the cleaning method commonly employed in agri-food companies to remove solid particles from flooring.