Modeling the Propagation of Salmonella within Bulk Almond Using Discrete Element Method Particle Simulation Technique

A simulation model to quantify the efficacy of dry cleaning interventions on a contaminated milk powder line

Outbreaks of Salmonella in low moisture foods have been caused by cross-contamination from the processing environment into product. We used Monte Carlo simulations to model the impact of hypothetical cross-contamination scenarios of Salmonella from production equipment into milk powder. Model outputs included the quantity and extent of the contaminated product from a production line. Outputs were used to compare the efficacy of cleaning interventions. Cross-contamination of potential dry cleaning surrogates was also modeled. Input parameters for the model included log reductions from wiping an inoculated surface with a dry towel and transfer coefficients from an inoculated surface to milk powder. After a 2-log CFU contamination breach (Salmonella introduced to an 8.4 cm2 stainless-steel surface on the processing line before production), the number of consumer-sized milk powder units (300 g) contaminated with Salmonella was 72 [24, 96] (median [p5, p95] across 1,000 simulation iterations). The average concentration of Salmonella within contaminated units was -2.33-log CFU/g [-2.46, -1.86]. Wiping the contaminated surface with a dry towel before the production of milk powder reduced the number of contaminated units to 26 [12, 64]. Flushing the contaminated surface with 150 kg of milk powder prior to milk powder production reduced the number of contaminated units to 0 [0, 41]. Flushing with 300 kg of milk powder further reduced the number of contaminated milk powder units to 0 [0, 16]. Enterococcus faecium resulted in a similar number of contaminated units (74 [44, 93]) compared with Salmonella (72 [24, 96]) after a 2-log CFU contamination breach.

IMPORTANCE

This work demonstrates the utility of modeling as a decision support tool to (i) estimate Salmonella cross-contamination into product under different scenarios, (ii) compare different cleaning interventions, and (iii) help inform the selection of a Salmonella surrogate for cleaning validation studies. Risk models can describe the tradeoffs associated with different dry cleaning strategies in low moisture food environments. For example, the model presented in this study can estimate the differences in product contamination as a consequence of flushing a processing line with increasing quantities of material. Additionally, outputs from this model can be used to evaluate the risk of cross-contamination from a contaminated dry cleaning tool. Finally, comparing outputs from a simulation model is an alternative method for comparing Salmonella surrogates used in dry cleaning validation. Simulation model outputs (i.e., prevalence and concentration of contaminated units) may be more broadly interpretable than comparing transfer coefficients alone, enhancing decision support.

Assessing dry inoculation carriers and Salmonella transfer in low moisture foods: a peanut-based model investigation

Salmonella has been responsible for several foodborne outbreaks associated to low moisture foods (LMFs) worldwide, including peanut based products. In this study the performance of calcium carbonate (aw 0.331), non-fat milk powder (aw 0.226), soil (aw 0.388), crushed peanut skin (aw 0.357) and crushed peanut shell (aw 0.341) as dry carriers for Salmonella was evaluated. In addition, Salmonella dry transfer from soil and crushed peanut skin to peanut kernels was assessed. Immediately after the dry inoculation, the highest Salmonella count was obtained in calcium carbonate, ca. 7 log CFU/g, followed by soil and peanut shells, both with 6.4 log CFU/g, powdered milk, with 6.2 log CFU/g and peanut skin, with 6.0 log CFU/g. However, there was no significant difference (p > 0.05) among the carriers. The stability of Salmonella on the carriers was also evaluated for 7 days at 37 ºC. At the end of the storage time, only peanut skin showed a significant decline in the inoculum load (p < 0.05), with reduction of 2.7 log CFU/g. For the other carriers the Salmonella counts varied by up to 1.2 log CFU/g. Moreover, the Salmonella transfer rate from soil and crushed peanut skin to peanut kernels was 0.14% and 0.10%, corresponding to ca. 4 log CFU/g. After 30 days at 25 ºC, reductions of 2 log CFU/g in the peanut samples were observed. Neither the carriers nor the culture media used to recover the inoculum from peanuts had significant effect on the results (p > 0.05). In conclusion, four out of the five carriers displayed good performance. The indirect inoculation method optimized in this study reduced the inoculum preparation time. In addition, soil and crushed peanut skin showed potential for dry transfer of Salmonella to peanuts, illustrating a representative scenario of cross-contamination of peanuts.

Surface inoculation method impacts microbial reduction and transfer of Salmonella Enteritidis PT 30 and potential surrogates during dry sanitation

Dry sanitation methods are often limited to physical removal strategies such as brushing or wiping with sanitary cleaning tools. However, the relative efficacy of these approaches to remove microbiota on surfaces, and the risk of transferring cells to other surfaces via the cleaning tool, is unclear. The effect of dry wiping with a single-use towel on the removal of four different bacteria (Salmonella Enteritidis, Enterococcus faecium, Listeria innocua, Escherichia coli) was investigated. We also quantified the number of cells transferred to the towel itself during dry cleaning. Three different surface inoculation methods (spot, glass bead, contaminated milk powder) were assessed and significantly impacted initial surface microbial load. Higher initial counts corresponded to lower transfer coefficients (e.g., proportion of transferred cells). The effect of bacterial identity was significant on reduction after dry wiping for all three inoculation methods. Moreover, both bacterial identity and inoculation method had significant effects on the number of cells transferred to the towel. In most scenarios, dry wiping resulted in a reduction <1.0 log CFU/coupon. Although, on surfaces inoculated via contaminated milk powder, reductions of up to 1.6 ± 0.3 log CFU/coupon were obtained. Overall, E. faecium transferred more readily to the towel. These results may help guide experimental design for future research on dry sanitation.