Constructing a robust chrome-free leather tanned by biomass-derived polyaldehyde via crosslinking with chitosan derivatives

Sustainable chrome-free leather manufacturing through the aldehyde-vegetable combination tanning method based on biomass-derived dialdehyde carboxymethyl cellulose and mimosa tannin

The potential of dialdehyde polysaccharides as chrome-free tanning agents can be enhanced through the use of aldehyde-vegetable combination tanning technology. In this study, dialdehyde carboxymethyl cellulose was synthesized by oxidizing carboxymethyl cellulose with sodium periodate. Fourier transform infrared spectroscopy revealed two characteristic bands at 1738 cm-1 and 886 cm-1. Leather tanned solely with dialdehyde carboxymethyl cellulose exhibited a shrinkage temperature of 78 °C. To enhance the properties, mimosa tannin was combined with dialdehyde carboxymethyl cellulose. The combination of dialdehyde and mimosa tannin showed enhanced mechanical properties, including a tensile strength of 245.71 kg/cm2, tear strength of 44.63 kg/cm, and elongation at break of 45.23 %. Additionally, scanning electron microscopy revealed a well-dispersed arrangement of collagen fibers. The combination tanning resulted in a synergistic effect, increasing the shrinkage temperature to 85 °C due to additional hydrogen bonding. Furthermore, the excellent organoleptic properties, including fullness and softness were observed for combined-tanned leather resulting from the synergistic effect of dialdehyde carboxymethyl cellulose and mimosa tannin. Further studies showed that the wastewater generated by the aldehyde-vegetable combination tanning method is easily biodegradable. Based on the results, the combination tanning technology offers a green, chrome-free, and metal-free approach for the sustainable development of the leather industry.

An up-and-coming youngster engaged in collagen modification: Zirconium halide perovskite nanocrystals as chromium-free tanning agent

Green and sustainable approach is crucial for current and future leather industry. Chrome tanning agents have always been considered as the key materials for turning raw hides into leather by crosslinking collagen fiber. However, the low utilization rate (60-70 %) and potential risks of Cr3+ oxidation to Cr6+ in chromium may make it a past celebrity. In this research, Cs2ZrCl6 nanocrystals (NCs) were applied in tanning process. Zirconium ions integrating with organic ligands in Cs2ZrCl6 NCs allow for a born self-masking structure to give the uniform distribution of Zr4+ form the fresh side to grain side in crust leather with the shrinkage temperature (Ts) of 72.8 °C. Cs2ZrCl6 NCs tanning not only improved the thermal properties, the physical-mechanical and organoleptic properties of tanned leather but also ideal environmental impact assessments. All the effort was devoted to promoting the development of collagen modification and opening up new perspectives on the research of halide perovskites.

A novel method to enhance the efficiency of aldehyde tanning agents via collagen amination

The utilization of chromium free tanning agents generates lots of pollutants such as chromium containing wastewater and sludge. Besides, trivalent chromium may be converted into carcinogenic hexavalent chromium under certain conditions, causing permanent harm to the human body. Therefore, the promotion of chromium free tanning technology is extremely significant. In this study, it reports a green strategy to build a novel tanning system via the amination of collagen fibers. Leather collagen was aminated by diethanolamine to improve the positive charge and number of amino groups. This allowed the regulation of functional groups in collagen fibers and enabled the high employment of aldehyde tanning agents. On this matter, experimental work combined with molecular dynamics simulation was used to investigate the enhancement mechanism of amination. Collagen fibers aminated by diethanolamine achieved better aldehyde tanning effect than untreated collagen fibers, such as a higher shrinkage temperature (87.5 °C), dyeing absorption (74.6 %), and lower free formaldehyde content (160.8 mg/kg). This work provided a novel strategy for the establishment of a green and efficient chromium free tanning system.

Chrome-free leather processing based on amine pendant metal-organic frameworks and dialdehyde with enhanced dye affinity

To overcome the stringent regulations in the usage of chromium salts and dye-rich effluent let out by the tanning industry, a sustainable way of leather processing has been demonstrated utilizing amine pendant metal-organic frameworks (MOF) UiO-66-NH2 along with glyoxal. It was found that an offer of 8% (w/w) MOF along with 6% (w/w) glyoxal increased the shrinkage temperature of the leathers to 89 ± 2 °C with exhaustion of MOF up to 84.3 ± 1.5%. The presence of cationic amine sites in the MOF aided in the fixation of anionic post-tanning agents and improved the adsorption of dyes from 74.3 ± 2.5% in the case of conventional leather to 91.8 ± 1.7% for experimental leather. In comparison to chrome-tanned leather, the experimental leathers were rated the highest in terms of dye fastness concerning rubbing action and against perspiration, showcasing the washable properties and better affinity and irreversible binding of dyes to the leather matrix. Mechanism studies through XPS spectroscopy revealed the interaction between the acidic amino acids of collagen and free zirconium metal sites and the imine linkage between amine pendants of MOF and basic amino acids of collagen protein. Further, the BOD5/COD ratio of 0.36 confirmed the better treatability of the wastewater emanating from the proposed process making it a sustainable tanning system. Thus, the combination of amine pendant MOFs with dialdehyde can be a promising strategy for the development of robust chrome-free leathers with excellent functional properties.

One-step approach to fabricating amphoteric polymer fatliquors for chrome-free tanned leather eco-manufacturing

The leather manufacturing industry is increasingly embracing chrome-free tanning methods to promote environmental sustainability. However, the transition to chrome-free tanning systems presents a notable obstacle: the incompatibility of traditional anionic wet finishing materials with chrome-free tanned leather due to differences in surface electrical behavior. Herein, an amphoteric polymer, referred to P(AA-co-DMAEMA-co-DA), was synthesized through a simple one-step free radical copolymerization using acrylic acid (AA), dimethylaminoethyl methacrylate (DMAEMA), and dodecyl acrylate (DA). Notably, the isoelectric point of P(AA-co-DMAEMA-co-DA) is 7.7, which contributes to improving the leather's positive electric property and enhancing the binding between the amphoteric polymer fatliquors (APF) and collagen fiber. The APF achieves a remarkable absorption rate of 96.2% and a dyeing uptake rate of 94.3% for anionic dyes, resulting in a uniformly bright surface color of the dyed leather and further significantly reducing the dye usage. Overall, the comprehensive properties of APF align with the electrical origins of organic chrome-free tanning leather, exhibiting a pronounced fatliquoring effect while reducing the dye content in the waste liquor. This contribution holds promise for advancing chrome-free tanning technology toward greener environmental practices.

Tuning a green carboxymethyl cellulose-based pre-tanning agent via peroxide oxidation for high chrome exhaustion in leather industry

The low chrome uptake by collagen in the conventional tanning process leads to the pollution of the wastewater. Due to environmental concerns, leather scientists are already searching for innovative ways to produce pre-tanning agents as a high exhaustion chrome tanning auxiliary. Herein, a novel kind of pre-tanning agent is engineered by converting carboxymethyl cellulose (CMC) to oxidized carboxymethyl cellulose (OCMC) via the hydrogen peroxide process. FT-IR and carboxyl content analysis demonstrated the increase in carboxyl content after oxidation. After that, the obtained OCMC was utilized as a pre-tanning agent, resulting in a high exhaustion of chrome (92.76 %) which is 27.76 % more than conventional chrome tanning (65 %), and the amount of chrome in wastewater reduced to 7.24 %. The hydrothermal stability of wet-blue increased by increasing the uptake of chrome (Ts = 118 °C). The obtained crust leather represented excellent mechanical properties (Tensile strength: 305.68 kg/cm2; tear strength: 50 kg/cm) and desirable organoleptic properties. The environmental analysis signifies a significant step towards a cleaner and sustainable tanning process (COD = 1600, BOD5 = 560 mg/L) compared to the conventional chrome tanning process. Consequently, the obtained results offer a green pre-tanning agent to meet the requirements of the sustainable development of the leather industry.

Preparation and application of tremella polysaccharide based chrome free tanning agent for sheepskin processing

The abuse of chrome tanning agent in leather processing has caused great harm to human health and the natural environment. We use tremella polysaccharides (TP), lentinan (LNT) and konjac gum (KG) as raw materials, and sodium periodate as oxidant to prepare the corresponding polysaccharide tanning agent. Tremella polysaccharide was selected as the best tanning agent according to the shrinkage temperature, and the subsequent experiments were carried out. Tremella polysaccharide (TP) as raw material and sodium periodate as an oxidant, dialdehyde tremella polysaccharide (DTP) was prepared and applied in leather tanning. The effects of different oxidation conditions (sodium periodate dosage, temperature, pH, and reaction time) on the shrinkage temperature of DTP tanned leather were studied. The change of shrinkage temperature showed that the dosage of sodium periodate had the greatest influence on the shrinkage temperature. Therefore, the effects of different dosage of sodium periodate on the aldehyde content and molecular weight of DTP were investigated, including the analysis of physical properties and microstructure of tanned leather. In general, the increase of sodium periodate dosage was found to increase the aldehyde content and reduce the molecular weight, which was more conducive to leather tanning.

Strategical development of chrome-free tanning agent by integrating layered double hydroxide with starch derivatives

The development of sustainable and eco-friendly leather industry requires green tanning agents because of unbounded chromium (easily converted into hazardous Cr-VI) in chrome tanned leather. In this study, a chrome-free tanning agent (OS-LDHs) was established by integrating layered double hydroxide (magnesium aluminum zirconium hydrotalcite, LDHs) with starch derivatives. A series of oxidized starch (OS) were prepared as masking agents for LDHs tanning process. Among them, the weight-average molecular weight (Mw) of 1685 g/mol could be reached, which will promise the well-distribution of OS. The SEM and EDS analysis confirmed the uniform penetration of OS-LDHs, avoiding accumulation on the surface of crust leather. Notably, leather tanned by OS-LDHs achieved shrinkage temperature of 66.7 °C, porosity of 75.51 % and tear strength of 66.7 N/mm. Not only the hydrogen bond but also the coordination between NH₂, COOH in collagen and OS-2-LDHs improved the thermal stability of leather without destroying the collagen triple helix.

A novel synergistic covalence and complexation bridging strategy based on multi-functional biomass-derived aldehydes and Al(III) for engineering high-quality eco-leather

To get rid of the chrome pollution faced by the leather industry, we explored a novel engineering high-quality eco-leather technology based on the synergistic interactions between biomass-based aldehydes and Al(III). Firstly, dialdehyde xanthan gum (DXG) was prepared to covalently crosslink with the collagen fibers (CFs) via Schiff-base linkages under alkaline conditions, endowing the leather with a shrinkage temperature (Ts) of 80 °C and opening channels for the subsequent penetration of Al species (AL). Secondly, and for this latter purpose, the DXG-tanned leather was acidified to release part of the DXG from the leather according to the dynamic nature of the Schiff-base. Containing suitable oxygen-containing groups (OGs) with excellent complexation capabilities, the released DXG served as masking agents for AL, facilitating the penetration of AL into the inner CFs network for further complexation crosslinking. Consequently, a denser crosslinking network was constructed in the leather, and the crust leather exhibited higher Ts (82.2 °C), improved mechanical (tensile strength: 13.4 N/mm², tear strength: 53.3 N/mm) and organoleptic properties than those of the DXG crust or AL crust leathers. This demonstrates that this synergistic covalence and complexation bridging strategy is a sustainable option to substitute highly restricted chrome tanning agent for eco-leather production.

Compact glyoxal tanning system: a chrome-free sustainable and green approach towards tanning-cum-upgradation of low-grade raw materials in leather processing

Increased concern over the use of metal salts such as chromium, zirconium, and aluminum for tanning of hides and skins has made the leather production industry to be constantly on the lookout for organic tanning agents in place of the inorganic system. Though glutaraldehyde has been looked at as a viable option, it still lags in imparting superior strength properties to the leather and also it has been reported to have inherent toxicity. With that concept in view, this research work focuses on the usage of glyoxal along with synthetic tanning agents as a replacement for glutaraldehyde and other inorganic tanning systems. The offer level and starting pH for the glyoxal tanning process was optimized as 6% (w/w) and 5.0, respectively, and the shrinkage temperature of the collagen was found to be around 80 °C. Additionally, the controlled shrunken grain effect of the aldehyde tanning system was explored by changing the pH of the process, which helped to improve the thickness of low-grade thinner raw materials by up to 40%. The mechanism for the shrunken grain effect has also been proposed in this work by studying the dimensional changes occurring in the leather matrix upon treating skin/hide with glyoxal at different pH levels. The mechanical and strength properties of the leather were found to be better than the glutaraldehyde tanning system. The BOD/COD ratio of wastewater generated from the glyoxal process was found to be greater than 0.3 making them easily treatable. Considering all these factors, compact glyoxal-based tanning along with synthetic tanning agents can be a game-changing technology for the leather processing industry.

Immobilizing chromium in tannery sludge via adding collagen protein waste: an in-depth study on mechanism

Owing to containing high fraction of organic matter, the tannery sludge seemed to be fit for composting. Actually, it was intensively harmful to the environment, due to containing chromium (Cr). So it might undergo a long time of storage until finding a proper way to dispose it. In the storage period, it would expose the surrounding environment a risk via releasing Cr. In this study, an approach was proposed to minimize the amount of released Cr, and reveal the mechanism on immobilizing Cr. Collagen protein waste (CPW) was adopted to immobilize Cr, and it was evaluated via leaching experiment. The lowest leaching concentration of Cr was 12 mg/L, meeting the limits of related standard in China (GB 5085.3-2007, Tcr < 15 mg/L). Moreover, the compositions and functional groups of the optimum sample (12 mg/L) were also characterized, confirming that the dominant functional groups cross-linking with Cr were hydroxyl (-OH), carboxyl (-COOH), and epoxy (-COC). Importantly, density functional theory (DFT) calculation was also employed, suggesting that Cr was restrained by accepting electrons from O atoms donating by functional groups.

Bridging-induced densification strategy based on biomass-derived aldehyde tanning integrated with terminal Al(III) crosslinking towards high-performance chrome-free leather production

Chrome-free leather manufacturing has been acknowledged as a desirable option to eliminate potential environmental and human health risks of conventional chrome tanning. This work applied a sequential bridging-induced densification strategy to produce high-performance chrome-free leather with high crosslinking density derived from the biomass-derived aldehyde (BAT) crosslinking (BAT tanning of leather), followed by terminal Al(III) crosslinking (TAC). The TAC conditions for BAT tanned leather were optimized and the results suggested that the optimized conditions were as follows: the fixation pH was 4.2, the pre-penetration time was 180 min, the fixation temperature was 40 °C, and the dosage of the aluminum tanning agent (ATA) was 0.5% (based on Al₂O₃). Under the optimized conditions, the resultant BAT-TAC crust leather exhibited favorable overall performances compared with BAT crust leather in terms of higher hydrothermal stability, mechanical strengths, more pleasant uniform color, and comparable smooth grain surface. The obtained high-performance chrome-free leather is scalable, providing an avenue for designing and rationalizing other engineering technology towards high-performance eco-leather production.

Immobilization of Hexavalent Chromium Using Self-Compacting Soil Technology

A study of immobilization of hexavalent chromium in the form of Na2CrO4 salt by self-compacting soils (SCS) is presented. Carbofill E additive was used as SCS binder. The efficiency of immobilization of Cr (VI) was evaluated by washing out chromium compounds from SCS samples. The influence of the nature of the soil and the content of Carbofill E and Na2CrO4 in the SCS samples on the efficiency of Cr (VI) immobilization was studied. It was found that the nature of the soil and the content of Carbofill E in the SCS samples affect the immobilization of Cr (VI). Moreover, increasing the Carbofill E content in SCS samples further increases Cr (VI) immobilization. X-ray diffraction studies of the samples with immobilized hexavalent chromium showed that part of the sample transforms from a readily soluble form of salt into oxide forms of chromium and calcium-chromium, which are practically insoluble in water.

Chitosan Cross-Linking with Acetaldehyde Acetals

Here we demonstrate the possibility of using acyclic diethylacetal of acetaldehyde (ADA) with low cytotoxicity for the fabrication of hydrogels via Schiff bases formation between chitosan and acetaldehyde generated in situ from acetals in chitosan acetate solution. This approach is more convenient than a direct reaction between chitosan and acetaldehyde due to the better commercial availability and higher boiling point of the acetals. Rheological data confirmed the formation of intermolecular bonds in chitosan solution after the addition of acetaldehyde diethyl acetal at an equimolar NH₂: acetal ratio. The chemical structure of the reaction products was determined using elemental analysis and ¹³C NMR and FT-IR spectroscopy. The formed chitosan-acetylimine underwent further irreversible redox transformations yielding a mechanically stable hydrogel insoluble in a broad pH range. The reported reaction is an example of when an inappropriate selection of acid type for chitosan dissolution prevents hydrogel formation.

Optimization of dialdehyde soluble soybean polysaccharide: preparation by response surface methodology for cleaner leather tanning

Leather is widely used in daily necessities, such as shoes and bags. Traditional chrome tanning might produce leathers with excellent mechanical and thermal properties but gives rise to problems, such as environmental pollution. To find an ecological alternative for chrome-tanning agents, soluble soybean polysaccharide (SSPS) was oxidized by sodium periodate to yield dialdehyde soluble soybean polysaccharide (DPA). By the response surface methodology (RSM)-based optimization of the preparation process, DPA was obtained at the optimized condition at the mass ratio of 1 : 1.9, oxidation time of 0.53 h, and oxidation temperature of 20 °C, and the hydrothermal shrinkage temperature of the DPA-tanned leather reached 79 °C. The Fourier transform infrared (FT-IR) spectra and gel permeation chromatography (GPC) showed that the aldehyde group was successfully introduced, and the molecular weight was significantly reduced. The DPA-tanned leather has good collagen fiber dispersion and mechanical properties and thus is suggested to be a green tanning agent for leather making.

Leather is widely used in daily necessities, such as shoes and bags.

Selective degradation and oxidation of hemicellulose in corncob to oligosaccharides: From biomass into masking agent for sustainable leather tanning

Chrome-free metal tanning agent has been considered as eco-friendly in the leather industry. However, extensive crosslinking reactions of metal species on the leather surface restrain their uniform penetration into the hierarchical nanoscale leather matrix. Thus, masking agents with appropriate coordination ability are needed. Herein, the selective degradation of hemicellulose in corncob was achieved with 92.5% of conversion in an AlCl₃-H₂O system, obtaining oligosaccharides masking agent with high purity and leaving cellulose and lignin in the solid residue for other valuable use. Subsequently, H₂O₂ oxidation was performed to introduce -CHO/-COOH into oligosaccharides and reduce their molecular weights, thereby enhancing coordination ability and reducing ligand dimension. The post-oxidized reaction fluids together with additional Zr species were subjected to leather tanning, in which the oligosaccharides could coordinate with Al/Zr species and promote the penetration of metal species into the leather matrix. By controlling the hemicellulose degradation and oligosaccharide oxidation, an appropriate concentration of oligosaccharides with proper -CHO/-COOH contents allowed the efficient masking effect of the oligosaccharides. As a result, a uniform distribution of Al/Zr species was observed on the cross section, and 83.5 °C of shrinkage temperature was obtained for the chrome-free tanned leather.

Investigations on the general properties of biomass-based aldehyde tanned sheep fur for its selective post-tanning processing

Abstract

Dialdehyde sodium alginate (DSA) is an alternative chrome-free tanning material for fur production. To obtain satisfactory resultant fur and provide suggestions for the usage of DSA in fur making, the general properties of DSA tanned sheep fur were systematically investigated. The tanning mechanism of DSA was analyzed and it was verified that DSA was mainly combined with collagen fiber by forming Schiff base covalent bonds while supplemented by a small number of hydrogen bonds and ionic bonds. Due to the acid sensitivity of Schiff base structure, DSA tanned fur had poor resistance to acid rinsing but had excellent resistance to washing and good fatliquoring performance. Also, it had good resistances to yellowing and reductant. After being retanned by chrome tanning agent, the fur was capable of enduring a high-temperature dyeing process (68 °C for 8 h). Overall, DSA tanned sheep fur had favorable properties under appropriate post-tanning processing conditions to manufacture light-colored or dark-colored fur products with desirable physical properties.

Graphical abstract

Sustainable dialdehyde polysaccharides as versatile building blocks for fabricating functional materials: An overview

Dialdehyde polysaccharide (DAP), containing multiple aldehyde groups, can react with materials having amino groups via Schiff base crosslinking. Besides, it can also react with materials having carbonyl/hydroxyl groups via aldol reactions. Based on these intriguing properties, DAPs can be employed as versatile building blocks to fabricate functional materials used in biomedical field, wastewater treatment, leather manufacture, and electrochemistry field. This review aims to provide an overview of the recent advances in fabricating biomaterials, adsorbents, leather tanning agents, and electrochemical materials based on DAPs. The basic fabricating strategy and principle of these materials and their performances are overall summarized, along with a discussion of associated scalability challenges, technological strategies to overcome them, and the prospect for commercial translations of this versatile material. Blending the versatility of DAP with material science and technological advances can provide a powerful tool to develop more DAP-based functional materials in a scalable way.