Reduction of refractory Maillard reaction products by Fe3+ during thermal hydrolysis pretreatment and enhanced sludge biodegradability

Dynamic formation of melanoidins and parallel competitive pathways during sludge thermal hydrolysis affected by heating temperature

The melanoidins formed through the Maillard reaction during thermal hydrolysis pretreatment (THP) of sludge contribute to darkening, refractoriness, and inhibition of effective wastewater and sludge treatment. However, the dynamic production and structural evolution of THP-derived melanoidins are not fully understood. This study aimed to investigate the factors influencing melanoidins production and the associated mechanisms during THP. Response surface methodology analysis revealed that temperature had the greatest impact on melanoidins production compared to heating time and initial pH. Comparing treatments at 135 °C, 165 °C, and 195 °C, melanoidins production initially increased with rising temperature and then declined. Structural changes and substance transformations during melanoidins production at different temperatures were elucidated via two-dimensional correlation Fourier-transform infrared spectroscopy and gas chromatography-mass spectrometry, respectively. Few competitive reactions occurred at 135 °C; however, carbonization competed with the Maillard reaction for substrates at 165 °C, while carbonization and caramelization led to substrate competition and degradation of the already formed melanoidins at 195 °C. These findings shed light on the dynamic process and mechanisms underlying melanoidins production during THP, and provide fundamental insight into melanoidins regulation for future research.

A review on the recovery of humic substances from anaerobic digestate of sludge as a potential fertilizer: Quantification, efficiency and interaction with pollutants

This study reviewed the recovery of humic substances (HS) from anaerobic digestate of sludge as a potential fertilizer, focusing on the quantification of HS, the efficiency of HS recovery, and its interaction with pollutants. The potential pitfalls of current misunderstanding for HS quantification in sludge were pointed out. HS present in sludge showed potential to be used as a fertilizer, which solubilized insoluble phosphates for enhanced soil fertility. Pretreatment prior to anaerobic sludge digestion and composting of anaerobic digestate of sludge (ADS) improved the amount of HS in anaerobic digestate. But the amount of HS extracted from the retentate of ADS was much lower than the level required for the common HS fertilizer. Therefore, an additional concentration was required to process the retentate of ADS into HS liquid fertilizer. The quinone moieties in HS accepted electrons from anaerobic microbial respiration and their role in the degradation of organic pollutants were summarized. By binding with HS, the speciation of metals in sludge was changed from water-soluble and exchangeable to organic- and sulfide-bound fractions. Future research should focus on the novel application of machine learning for quantifying HS within sludge, offering a practical approach to interpret complex fluorescence data and enhance understanding of HS characteristics and distribution. Further studies should explore the application of hydrothermal humification to enhance HS content in ADS, offering an energy-efficient method for rapid fertilization in sustainable agriculture. This study offers a window into HS recovery from ADS.

The effects of different pretreatment technologies on microbial community in anaerobic digestion process: A systematic review

Here we comprehensively review the available knowledge on effects of different pretreatment technologies on microbial population and microbial dynamics in anaerobic digestion (AD) fed with different substrates and different operational parameters. To identify peer-reviewed studies published in English-language journals, a comprehensive search was performed across multiple electronic databases. The eligible studies were analyzed to extract data and information pertaining to the configuration of anaerobic reactors, operational parameters, and various pretreatment processes such as chemical, biological, enzymatic, thermal, microaerobic, and ultrasonic. The findings derived from this current review demonstrated that different chemical, biological, and physical pretreatment technologies improve the biomethane potential (BMP) and potentially affect the dominant bacteria and archaea. Moreover, although hydrogenotrophic methanogenesis are more observed due to resistance to extreme conditions, methane production follows both aceticlastic and hydrogenotrophic pathways in AD assisted with different pretreatment process. Firmicutes and Bacteroidetes phyla of bacteria were the dominant hydrolytic bacteria due to synergetic effects of different pretreatment process on solubilization and bioavailability of recalcitrant substrates. In summary, a holistic understanding on bacteria and archaea communities, along with the mechanisms of the dominant microorganisms leads to enhanced stability and overall performance of anaerobic digestion (AD) processes.

Supplementary Information

The online version contains supplementary material available at 10.1007/s40201-024-00917-x.

Improving methane production from waste-activated sludge by coupling thermal hydrolysis with potassium ferrate pretreatment

Thermal hydrolysis (TH) is effective in improving the solubilization of waste-activated sludge, but opportunities for enhancement remain, particularly in increasing organic matter conversion and reducing the generation of refractory substances. This study proposed a novel pretreatment method combining TH and potassium ferrate (PF) and evaluated its performance in improving sludge methane production. The results indicated that the combined pretreatment increased the methane yield from 118 ± 2 mL/g VS to 215 ± 7 mL/g VS, an increase of 82.2 % compared to the control. Combined pretreatment promoted the exposure of functional groups in the extracellular polymeric substances (EPS) and altered protein secondary structure composition, thereby disrupting EPS. PF improved the biodegradability of TH-treated sludge by degrading humic acids and Maillard reaction products. In addition, Fe(III) produced by PF induces dissimilar iron reduction, which enhances microbial electron transfer activity and facilitates subsequent hydrolysis and acidification processes. Combined pretreatment increased the abundance of hydrolyzing and acidifying bacteria, but reduced hydrogenotrophic methanogens. This article reveals that PF improves the biodegradability of TH-treated sludge and provides new ideas for advanced TH technologies for sludge resource recovery.

Phosphorus release and realignment in anaerobic digestion of thermal hydrolysis pretreatment sludge - Masking effects from high ammonium

Waste activated sludge (WAS) is a significant phosphorus (P) repository, and there is a growing interest in P recovery from WAS. Typically, the commercial technology for treating WAS involves thermal hydrolysis pretreatment (THP) coupled with anaerobic digestion (AD). However, there is ongoing debate regarding the transformation and distribution of P throughout this process. To address this, a long-term THP-AD process was operated in this study to comprehensively investigate P transformation and distribution. The results revealed that a substantial biodegradation of dissolved organic nitrogen (DON) raised the pH of the digestate to 8.3 during the AD process. This increased pH facilitated the dissolution of Al, leading to a reduction of 6.92 mg/L of NaOH-P. Simultaneously, sulfate reduction contributed to a decrease of 11.04 mg/L of Bipy-P in the solid. However, the reduction of Bipy-P and NaOH-P in the solid did not result in an improved P release to the supernatant. Conversely, a decrease of 23.60 mg/L P in the aqueous phase was observed after anaerobic digestion. The disappeared P was primarily precipitated with Mg and Ca, driven by the increased pH, and it contributed to the increase of HCl-P in the solid from 107.80 to 144.52 mg/L. These findings were further confirmed by results obtained from scanning electron microscopy (SEM), X-ray powder diffraction (XRD), and solid-state 31P nuclear magnetic resonance (NMR) spectroscopy. This study provides valuable insights into the mechanisms of P transformation during THP-AD process that is nearly opposite from conventional AD system.

Effect of total solids content on anaerobic digestion of waste activated sludge enhanced by high-temperature thermal hydrolysis

Total solids (TS) content may provide a regulatory strategy for optimizing anaerobic digestion enhanced by high-temperature thermal hydrolysis, but the role of TS content is not yet clear. In this study, the effect of TS content on the high-temperature thermal hydrolysis and anaerobic digestion of sludge and its mechanism were investigated. The results showed that increasing the TS content from 2% to 8% increased the sludge solubility and methane production potential, reaching peak values of 26.6% and 336 ± 6 mL/g volatile solids (VS), respectively. With a further increase in TS content to 12%, the strong Maillard reaction increased the aromaticity and structural stability of extracellular polymer substances, decreasing sludge solubility to 18.6%. Furthermore, the decrease in sludge biodegradability and the formation of inhibitory by-products resulted in a reduction in methane production to 272 ± 4 mL/g VS. This article provides a new perspective to understand the role of TS content in the thermal hydrolysis of sludge and a novel approach to regulate the Maillard reaction.

Iron and nitrogen regulate carbon transformation in a methanotroph-microalgae system

Nutrient supply is important for maintaining a methanotroph and microalgae (MOB-MG) system for biogas valorization. However, there is a lack of understanding regarding how key elements regulate the growth of a MOB-MG coculture. In this study, a MOB-MG coculture with high protein content (0.47 g/g biomass) was established from waste activated sludge using synthetic biogas. An increase in iron availability substantially stimulated the specific growth rate (from 0.18 to 0.62 day-1) and biogas conversion rate (from 26.81 to 106.57 mg-C L-1 day-1) of the coculture. Moreover, the protein content remained high (0.51 g/g biomass), and the total lipid content increased (from 0.09 to 0.14 g/g biomass). Nitrogen limitation apparently constrained the specific growth rate (from 0.64 to 0.28 day-1) and largely reduced the protein content (from 0.51 to 0.31 g/g biomass) of the coculture. Intriguingly, the lipid content remained unchanged after nitrogen was depleted. The eukaryotic community was consistently dominated by MG belonging to Chlorella, while the populations of MOB shifted from Methylococcus/Methylosinus to Methylocystis due to iron and nitrogen amendment. In addition, diverse non-methanotrophic heterotrophs were present in the community. Their presence neither compromised the performance of the coculture system nor affected the protein content of the biomass. However, these heterotrophs may contribute to high carbon conversion efficiency by utilizing the dissolved organic carbon released by MOB and MG. Overall, the findings highlight the vital roles of iron and nitrogen in achieving efficient conversion of biogas, fast growth of cells, and optimal biomass composition in a MOB-MG coculture system.

Effect of thermal hydrolysis pretreatment on the stabilization of sludge with different solid contents during autothermal thermophilic aerobic digestion

Sludge stabilization was affected by solid content during autothermal thermophilic aerobic digestion (ATAD). Thermal hydrolysis pretreatment (THP) could alleviate the issues of high viscosity, slow solubilization and low ATAD efficiency caused by increased solid content. The influence of THP on the stabilization of sludge with different solid contents (5.24%-17.14%) during ATAD was investigated in this study. The results demonstrated that stabilization was achieved with volatile solid (VS) removal of 39.0%-40.4% after 7-9 days of ATAD for sludge with solid content of 5.24%-17.14%. The solubilization of sludge with different solid contents reached 40.1%-45.0% after THP. The rheological analysis indicated that the apparent viscosity of sludge was obviously reduced after THP at different solid contents. The increase in fluorescence intensity of fulvic acid-like organics, soluble microbial by-products and humic acid-like organics in the supernatant after THP and the decrease in fluorescence intensity of soluble microbial by-products after ATAD were detected by excitation emission matrix (EEM). The molecular weight (MW) distribution in the supernatant elucidated that the proportion of 50 kDa < MW < 100 kDa increased to 16%-34% after THP and the proportion of 10 kDa < MW < 50 kDa decreased to 8%-24% after ATAD. High throughput sequencing showed that the dominant bacterial genera shifted from Acinetobacter, Defluviicoccus and Norank_f__norank_o__PeM15 to Sphaerobacter and Bacillus during ATAD. This work revealed that solid content of 13%-17% was appropriate for efficient ATAD and rapid stabilization under THP.

Effects of lignocellulosic biomass type on the economics of hydrothermal treatment of digested sludge for solid fuel and soil amendment applications

Digested sludge is a waste stream from anaerobic digestion (AD) in wastewater treatment plants. Hydrothermal treatment (HTT) of sludge mixed with lignocellulosic biomass is an attractive approach to improve sludge dewaterability and generate value-added products. However, process economics has not been well understood. In this study, firstly, the effect of biomass type on the energy properties of hydrochars was studied. Secondly, two scenarios were simulated to evaluate the effects of biomass type on the economics (processing 50,000 tonnes of sludge per year) of HTT of digested sludge for solid fuel and soil amendment applications. The two HTT scenarios included sludge alone and sludge-biomass mixtures (four cases for four biomass feedstocks) at 180 °C for 60 min. In both scenarios, HTT liquids were returned to existing AD facilities for biomethane production to offset the energy cost of the HTT process. The results showed that the higher heating value significantly increased from 16.0-17.0 MJ kg^-1 in the sludge alone case to 18.0-23.0 MJ kg^-1 in sludge-biomass mixtures (except for rice husk). With the use of saved transport cost as a revenue source, HTT of sludge-biomass led to a net present value (NPV) range of AU$ 9.9-20.3 million (20 years) and an internal rate of return (IRR) range of 25.0 %-45.2 % for solid fuel application of resulting hydrochar compared to an NPV of AU$ 18.4 million and an IRR of 55.0 % from HTT of sludge alone scenario. HTT of sludge-biomass led to a NPV range of AU$ 4.5-14.5 million and an IRR range of 17.2 %-35.7 % for soil amendment application while the hydrochar from HTT of sludge alone was not recommended for soil application due to the high contents of heavy metals. This study provides useful and critical information for process scale-up and commercialization for integration into wastewater treatment plants.

Untangling the effect of solids content on thermal-alkali pre-treatment and anaerobic digestion of sludge

Total solids (TS) content is critical for thermal hydrolysis and anaerobic digestion (AD) performance, but its role in thermal-alkaline pre-treatment (TAP) is unclear. Therefore, this study aimed to reveal the key role of TS content in TAP and AD of waste activated sludge. The results showed that the optimum TS content of TAP (at 90 °C for 1 h, pH = 10) was 8 %. Sludge disintegration and methane production increased from 19.7 ± 2.2 % to 34.3 ± 2.9 % and from 167.4 ± 4.2 to 246.0 ± 6.2 mL/g volatile solids, respectively, when TS content were increased from 2 % to 8 %. A high TS content will likely promote sludge disintegration since it will reduce heat loss and improve heating efficiency. Additionally, increasing TS content from 2 % to 10 % minimized the production of intracellular reactive oxygen species by 30.4 ± 0.7 % and increased cell viability by 11.5 ± 2.6 %. In contrast, excessive TS content (i.e., ≥10 %) deteriorated the fluidity of sludge, which prevents it from disintegration. Once TS reached 10 %, the accumulation of ammonia nitrogen and volatile fatty acids reached 812.7 ± 27.4 and 1932.0 ± 5.3 mg/L, respectively, which reduced the activity of acidulase and coenzyme F420 and shifted the archaeal community from acetylotrophic to hydrogenotrophic methanogens. This article provides new insights into the TS content in TAP and AD technology.

Targeting Tumor Microenvironment by Metal Peroxide Nanoparticles in Cancer Therapy

Solid tumors have a unique tumor microenvironment (TME), which includes hypoxia, low acidity, and high hydrogen peroxide and glutathione (GSH) levels, among others. These unique factors, which offer favourable microenvironments and nourishment for tumor development and spread, also serve as a gateway for specific and successful cancer therapies. A good example is metal peroxide structures which have been synthesized and utilized to enhance oxygen supply and they have shown great promise in the alleviation of hypoxia. In a hypoxic environment, certain oxygen-dependent treatments such as photodynamic therapy and radiotherapy fail to respond and therefore modulating the hypoxic tumor microenvironment has been found to enhance the antitumor impact of certain drugs. Under acidic environments, the hydrogen peroxide produced by the reaction of metal peroxides with water not only induces oxidative stress but also produces additional oxygen. This is achieved since hydrogen peroxide acts as a reactive substrate for molecules such as catalyse enzymes, alleviating tumor hypoxia observed in the tumor microenvironment. Metal ions released in the process can also offer distinct bioactivity in their own right. Metal peroxides used in anticancer therapy are a rapidly evolving field, and there is good evidence that they are a good option for regulating the tumor microenvironment in cancer therapy. In this regard, the synthesis and mechanisms behind the successful application of metal peroxides to specifically target the tumor microenvironment are highlighted in this review. Various characteristics of TME such as angiogenesis, inflammation, hypoxia, acidity levels, and metal ion homeostasis are addressed in this regard, together with certain forms of synergistic combination treatments.

Activated sludge thermal hydrolysis for liquid fermentation to produce VFAs: Exploring the balance of carbon release between quantity, quality and recovery

Thermal hydrolysis has been widely applied to improve organics bioconversion during sludge anaerobic treatment currently, based on which, liquid fermentation to produce volatile fatty acids (VFAs) with high concentration and good purity has been successfully developed by only using hydrolysate as the substrate to avoid the interference of "useless" residual solids. Therefore, obtaining high-quality hydrolysate is the prerequisite for VFAs production via liquid fermentation. However, previous studies on sludge thermal hydrolysis either only focused on organics release or only on sludge dewatering. Actually, the quantity, quality and recovery of the carbon released from sludge are equally important, and a balance between them should be established. Results in the present study indicated that organics concentration in sludge hydrolysate could not be arbitrarily enhanced by increasing thermal hydrolysis intensity or sludge concentration, and interestingly there seemed a threshold of around 32 g/L that the highest concentration the sludge hydrolysate could reach. Moreover, with the increase of hydrolysis intensity, the bioavailability of sludge could be promoted but reached the maximum with BOD₅/COD of around 0.44 at 180 °C, while sludge dewaterability could be improved but also trended to stable after 160 °C. The findings of this study demonstrate that excessively high hydrolysis intensity would not only waste energy but also induce forms of non-biodegradable organics. The performances of sludge liquid fermentation, including VFAs production and sludge reduce, were closely related to hydrolysis intensity, the choice of which should be based on the balance of the quantity, quality and recovery of the released carbon.

Advances in pretreatment strategies to enhance the biodegradability of waste activated sludge for the conversion of refractory substances

Anaerobic digestion (AD) is a low-cost technology widely used to divert waste activated sludge (WAS) to renewable energy production, but is generally restricted by its poor biodegradability which mainly caused by the endogenous and exogenous refractory substances present in WAS. Several conventional methods such as thermal-, chemical-, and mechanical-based pretreatment have been demonstrated to be effective on organics release, but their functions on refractory substances conversion are overlooked. This paper firstly reviewed the presence and role of endogenous and exogenous refractory substances in anaerobic biodegradability of WAS, especially on their inhibition mechanisms. Then, the pretreatment strategies developed for enhancing WAS biodegradability by facilitating refractory substances conversion were comprehensively reviewed, with the conversion pathways and underlying mechanisms being emphasized. Finally, the future research needs were directed, which are supposed to improve the circular bioeconomy of WAS management from the point of removing the hindering barrier of refractory substances on WAS biodegradability.

Elucidating the role of solids content in low-temperature thermal hydrolysis and anaerobic digestion of sewage sludge

The role of total solids content in low-temperature thermal hydrolysis and anaerobic digestion of sewage sludge was investigated. Increasing total solids from 2% to 6% improved thermal hydrolysis and anaerobic digestion performance, while increasing it further to 12% decreased methane production. Maximum sludge solubility (22.9% ± 0.6%) and methane production (320 ± 7 mL/g volatile solids) were achieved at 6% solids. The increase in solids content from 2% to 6% improved heating efficiency and volatile fraction content, which facilitated sludge solubilization and enrichment of methanogens. However, further increases in solids content resulted in a stable floc structure with excess ammonia nitrogen and volatile fatty acids, which limited the release of substrates and reduced the abundance of acidifying bacteria and methanogens, ultimately leading to reduced methane production. An in-depth understanding of the role of solids content opens up new avenues for improved low-temperature thermal hydrolysis of sludge.

Enhancing enzyme activity via low-intensity ultrasound for protein extraction from excess sludge

Rich protein within excess sludge could be recovered to prepare high value-added products such as liquid fertilizer and foaming agents. Low-intensity ultrasonication was adopted to help extract sludge protein by improving enzyme activity. Alkaline protease was added to the sludge for ultrasonic irradiation, and the maximum enzyme activity at 3500 kJ/kg TS was approximately 21% higher than that without ultrasonication. The protein extraction effect, specific resistance of sludge (SRS) and economics of low-intensity ultrasound-assisted enzymatic hydrolysis (LUEH) were compared with those of single enzymatic hydrolysis (EH) and HUEH under optimal conditions. The protein extraction rates of HUEH and LUEH were both higher than that of EH. Although the protein extraction rate of LUEH was 13.6% lower than that of HUEH, the amino acid content was similar because the low-intensity ultrasonic radiation promoted the enzyme activity and thereby enhanced the protein hydrolysis capacity. After hydrolysis, the SRS of LUEH was lower than that of HUEH, indicating that LUEH possessed a better dewatering performance, which was beneficial to the subsequent separation of the protein solution. The amount consumed by LUEH was approximately 20% lower than that consumed by HUEH and 17.3% lower than that consumed by EH. In addition, the enzyme dosage was reduced by approximately 38.5% with LUEH. Therefore, the total cost of LUEH was less than that of EH and HUEH, indicating that LUEH is more economically feasible for the extraction of protein from excess sludge.

Novel insight on ferric ions addition to mitigate recalcitrant formation during thermal-alkali hydrolysis to enhance biomethanation

Thermal-chemical pre-treatment has proven to facilitate the solubilization of organics and improvement in biogas generation from the organic fraction of municipal solid waste (OFMSW). However, the production of recalcitrant is inevitable when OFMSW is pretreated at high temperatures and alkali dosage. This study develops a strategy to use Fe³⁺ to reduce the formation of recalcitrant compounds, i.e., 5-HydroxyMethyl Furfural (5-HMF), furfurals, and humic acids (HA) during thermal-alkali pre-treatment. It was postulated that the formation of the recalcitrant compound during pre-treatment can be reduced by Fe³⁺ dosing to oxidize intermediates of Maillard reactions. A decrease in 5-HMF (45-49%) and furfurals (54-66%) was observed during Fe³⁺ (optimum dose: 10 mg/L) mediated thermal-alkali pre-treatment owing to the Lewis acid behavior of FeCl₃. The Fe³⁺ mediated assays show a substantial improvement in VS removal (28%) and biogas yield, i.e., 31% (292 mL/gVS_added) in 150 °C + 3 g/L NaOH, 34% (316 mL/gVS_added) in 175 °C + 3 g/L NaOH, and 36% (205 mL/gVS_added) in 200 °C + 3 g/L NaOH assays, over their respective controls (no Fe³⁺ dosing). The reducing property of Fe³⁺ rendered a low ORP (-345 mV) in the system than control, which is beneficial to the anaerobic microbiome. Electrical conductivity (EC) also shows a three-fold increase in Fe³⁺ mediated assays over control, promoting direct interspecies electron transfer (DIET) amongst microbes involved in the electrical syntrophy. The score plot and loading plots from principal component analysis (PCA) showed that the results obtained by supplementing 10 mg/L Fe³⁺ at 150, 175, and 200 °C were significantly different. The correlation of the operational parameters was also mutually correlated. This work provides a techno-economically and environmentally feasible option to mitigate the formation of recalcitrant compounds and enhance biogas production in downstream AD by improving the degradability of pretreated substrate.