Development of advanced oil/water separation technologies to enhance the effectiveness of mechanical oil recovery operations at sea: Potential and challenges

Supercritical CO2 extrusion foaming of highly open-cell poly(lactic acid) foam with superior oil adsorption performance

Addressing marine oil spills and industrial water pollution necessitates the development of eco-efficient oil-absorbing materials. With increasing concern for the environment, there is a consensus to decrease the use of petroleum-based polymers. Herein, lightweight poly(lactic acid) (PLA) blend foams with varying thermoplastic polyurethane (TPU) content were fabricated via a solvent-free, eco-friendly supercritical carbon dioxide (scCO2) extrusion foaming technology. The incorporation of TPU significantly enhanced the crystallization rate of PLA, with the semi-crystallization time of PT30 and PT50 blends at 105 °C exhibiting a reduction of 77.2 % and 47.9 %, respectively, compared to neat PLA. The resulting foams exhibited an open-cell structure with excellent selective oil adsorption capabilities. Notably, the PT30 foam achieved a remarkable maximum expansion ratio of 36.0, while the PT50 foam attained the highest open-cell content of 96.2 %. The PT50 foam demonstrated an outstanding adsorption capacity, spanning from 4.7 to 18.8 g/g for diverse oils and solvents, with rapid adsorption kinetics, reaching 94.9 % of the equilibrium adsorption capacity for CCl4 within just 1 min. Furthermore, the PT50 foam retained 95.2 % of its adsorption capacity for CCl4 over 10 adsorption-desorption cycles. This study presents a scalable and sustainable approach for large-scale production of high-performance, bio-based foams, facilitating efficient oil-water separation.

Superhydrophobic Co-MOF-based sponge for efficient oil-water separation utilizing photothermal effect

Effectively addressing crude oil spills remains a global challenge due to its high viscosity and limited flow characteristics. In this study, we successfully prepared a modified sponge (PCP@MS) by embedding the photothermal material of Co-HHTP and coating the melamine sponge (MS) with low-surface-energy polydimethylsiloxane (PDMS). The PCP@MS exhibited outstanding hydrophobicity with WCA of 160.2° and high oil absorption capacity of 59-107 g/g. The PCP@MS showed high separation efficiency of 99.2% for various oil-water mixtures, along with notable self-cleaning properties and mechanical stability. The internal micro-nano hierarchical structure on the sponge surface significantly enhanced light absorption, synergizing with the photo-thermal conversion properties of Co-HHTP, enabled PCP@MS to achieve a surface temperature of 109.2 °C under 1.0 solar light within 300 s. With the aid of solar radiation, PCP@MS is able to heat up quickly and successfully lowering the viscosity of the surrounding crude oil, resulting in an oil recovery rate of 8.76 g/min. Density functional theory (DFT) calculation results revealed that Co-HHTP featured a zero-gap band structure, rendering advantageous electronic properties for full-wavelength light absorption. This in situ solar-heated absorbent design is poised to advance the practical application of viscous oil spill cleanup and recovery.

Sprayed Oil-Water Microdroplets as a Hydrogen Source

Liquid water provides the largest hydrogen reservoir on the earth's surface. Direct utilization of water as a source of hydrogen atoms and molecules is fundamental to the evolution of the ecosystem and industry. However, liquid water is an unfavorable electron donor for forming these hydrogen species owing to its redox inertness. We report oil-mediated electron extraction from water microdroplets, which is easily achieved by ultrasonically spraying an oil-water emulsion. Based on charge measurement and electron paramagnetic resonance spectroscopy, contact electrification between oil and a water microdroplet is demonstrated to be the origin of electron extraction from water molecules. This contact electrification results in enhanced charge separation and subsequent mutual neutralization, which enables a ∼13-fold increase of charge carriers in comparison with an ultrapure water spray, leading to a ∼16-fold increase of spray-sourced hydrogen that can hydrogenate CO2 to selectively produce CO. These findings emphasize the potential of charge separation enabled by spraying an emulsion of liquid water and a hydrophobic liquid in driving hydrogenation reactions.

Stereo-complex polylactide composite aerogel for crude oil adsorption

Adsorption materials are a cost-effective and simple method for oil spill remediation, but their efficiency is limited by high crude oil viscosity. Additionally, non-degradable materials pose another risk of secondary pollution, such as microplastic debris. Here, an environmentally-friendly stereo-complex polylactide composite (SCC) aerogel were developed via water-assisted thermally induced phase separation. The SCC with 3 wt% carbon nanotubes had a hierarchical structure of micro/nanoscale pores and high content of stereo-complex crystallites (35.7 %). Along with the excellent water repellency (water contact angle: 157°), SCC aerogel was 2.7 times as resistant to hydrolysis than poly(l-lactide) aerogel (Ph = 13, 37 °C). Additionally, a maximum absorption capacity of 41.2 g g-1 and over 97 % oil/water separation efficiency after 10 cycles were obtained in low viscosity conditions; while in high viscosity conditions, it displayed excellent photothermal performance, reaching a surface temperature of 85 °C under 1 sunlight, reducing crude oil absorption time from 42 min to 60 s (97.6 %-time savings). Moreover, it facilitated continuous crude oil spill recovery under sunlight with an adsorption rate of 3.3 × 104 kg m-3 h-1. The SCC aerogel presents a potential route for utilizing solar energy in crude oil adsorption applications without additional environmental burden.

Hydrogen bond recombination regulated by strongly electronegative functional groups in demulsifiers for efficient separation of oil-water emulsions

Tight oil extraction and offshore oil spills generate large amounts of oil-water emulsions, causing serious soil and marine pollution. In such oil-water emulsions, the resin molecules are bound by π-π stacking and bind to interfacial water molecules via hydrogen bonds, which impede the aggregation between water droplets and thereby the separation of the emulsion. In this study, strongly electronegative oxygen atoms (in ethylene oxide, propylene oxide, esters, and hydroxyl groups) were introduced through poly(propylene glycol)-block-polyether and esterification with acrylic acid to attract negative charges in order to form electron-rich regions and enhance interfacial hydrogen bond recombination. The potential distribution in the demulsifier molecules and their space occupancy were regulated by the polymerization reaction to destroy the π-π stacking interaction between resin molecules. The results show that the binding energies (binding free energy and hydrogen bonding energy) of oxygen-containing demulsifier molecules with water molecules were higher than those of resin molecules with water molecules, resulting in the fission of the hydrogen bonds between resin and water molecules. The introduction of demulsifier molecules that occupied large interfacial space reduced the binding energy between resin molecules from -2176.06 to -110.00 kJ·mol-1. Noteworthy, the binding energy between demulsifier molecules and resin molecules was -1076.36 kJ·mol-1 lower than that between resin molecules (-110.00 kJ·mol-1), indicating the adsorption of the surrounding interfacial resin molecules by the demulsifier molecules and destruction of the π-π stacking between them, thus favoring the collapse of the interfacial structure of the oil-water emulsion and achieving its separation. This study provides important theoretical support for the treatment of oil-contaminated soil and offshore oil spill pollution.

Sustainable approach to oil recovery from oil spills through superhydrophobic jute fabric

Ecosystems suffer from increased oil exploitation and frequent oil spills, which calls for effective, environment-friendly, and economically viable solutions. To address this, abandoned gunny sacks as the concerned jute fabric were superhydrophobically (water contact angle ∼159°) modified, incorporating titanium dioxide (TiO2) nanoparticles and hexadecyltrimethoxysilane (HDTMS), rendering a facile drop casting procedure. The modified superhydrophobic-superoleophilic jute fabric has been identified as a high-performance filter with superior reusability that can separate oil-water mixtures in challenging environmental conditions (including potent acidic, alkaline, highly saline, aqueous, frigid, and blistering water environments) while maintaining high separation efficiency. In continuation, static conditions indulging a batch and continuous oil separation performance and dynamic conditions stimulating turbulence in the oil-water mixture were proficiently carried out, mimicking real-world circumstances. As a result, the modified jute fabric has the advantages of high separation efficiency, stable recyclable properties, and outstanding durability, highlighting its enormous potential for use in practical applications.

Membrane technology for treating decanted oily wastewater from marine oil spill operations: Comparison between membrane filtration and membrane bioreactor

Canadian oil spill response regulations require collection of all liquids from a response operation, this involves many vessels and frequent trips to shore to dispose of collected liquids, which mainly comprise of water. Onsite treatment of decanted oily seawater would benefit operations by addressing vessel storage and trip frequency issues. Membrane technology has proven effective at treating oily wastewater from various industries; therefore, is a good candidate for onsite treatment of wastewater generated from response operations. In this study, oily seawater treatment efficiency of a pilot-scale physical membrane filtration and a bench-scale membrane bioreactor (MBR) were compared. Three main parameters were considered, total petroleum hydrocarbon, petroleum hydrocarbon fractions, and polycyclic aromatic hydrocarbons. 99.1 % and 98.2 % TPH removal efficiency were achieved by MBR (93.1 ppm initial oil concentration) and membrane filtration (28.3 ppm initial oil concentration), respectively. The MBR showed more promise than membrane filtration for onsite treatment of decanted wastewater.

Superhydrophobic polyurethane sponge for efficient water-oil emulsion separation and rapid solar-assisted highly viscous crude oil adsorption and recovery

Rapid and efficient cleaning of oily wastewater and high viscosity crude oil spills is still a global challenge. Conventional three-dimensional porous adsorbents are ineffective for oil-water separation in harsh environment and are restricted to the low fluidity of high viscosity crude oil at room temperature. Increasing temperature can enormously improve the fluidity of viscous crude oil. Herein, the polydimethylsiloxane (PDMS) /carbon black (CB) -modified polyurethane sponge (PU) were prepared by a simple one-step dip-coating method. PDMS/CB@PU (PCPU) exhibits high adsorption capacity to various oils and organic liquid (28.5-68.7 g/g), strong mechanical properties (500 cycles at 50%), outstanding reusability (100 cycles of adsorption and desorption) and excellent environmental stability due to the special PDMS/CB coating. The maximum surface temperature of PCPU sponge can reach 84.7 ℃ under 1 sunlight irradiation. Therefore, the PCPU sponge can rapidly heat and enhance the fluidity of viscous crude oil, significantly speeding up the viscous oil recovery process with the maximum adsorption capacity of 44.7 g/g. In addition, the PCPU sponge can also combine with the vacuum pump to realize the continuous and rapid repair of viscous oil spills from the seawater surface. In consideration of its simple preparation, cost-effectiveness and high oil absorption ability, this solar-assisted self-heating adsorbent provides a new direction for large-scale cleanup and recycling of viscous crude oil spill on the seawater surface.

Treatment of a synthetic decanted oily seawater in a pilot-scale hollow fiber membrane filtration process: Experimental investigation

This study investigates the performance of a pilot-scale submerged hollow fiber (HF) ultrafiltration (UF) polytetrafluoroethylene (PTFE) membrane filtration system for the treatment of two different types of oily seawater (i.e., seawater contaminated with light and heavy crude oil). The effects of membrane flux and aeration flow rate on membrane performance and the removal efficiency of different fractions of hydrocarbon, including polycyclic aromatic hydrocarbons (PAHs) were examined. The results for both heavy and light crude oil contaminated wastewater reveal that total petroleum hydrocarbon (TPH) removal efficiency of more than 91% was achieved. This research paper determined the optimal operational parameters for an HF membrane filtration system to obtain a good TPH removal efficiency. This system can easily be upscaled and placed on a barge to treat oily wastewater generated from marine oil spills, which can significantly improve the oil spill response capacity.