A 3D smart wood membrane with high flux and efficiency for separation of stabilized oil/water emulsions

Biomimetic materials for efficient emulsion separation: Based on the perspective of energy

Purifying emulsified oily wastewater is particularly crucial for solving environmental pollution and water scarcity. Membrane separation shows great potential for emulsified wastewater treatment. However, realizing continued effective emulsion separation remains a significant challenge. Fortunately, various kinds of creative schemes have been proposed to overcome the current dilemma. In this paper, biomimetic emulsion separation materials with unique wettability are introduced. Besides, This article summarizes the recently advanced emulsion separation strategies. First, we analyze the typical wettability theory and explore the trade-off between separation flux and efficiency. After that, based on emulsion types, the current common emulsion separation materials are summarized and analyzed. Notably, the integration of natural biological inspiration has made separation materials full of potential. Further, from the perspective of external energy input or no-external energy input, this article provides an overview of advanced emulsion separation materials and analyzes the potential separation mechanism. Encouragingly, efficient emulsion separation can be realized by membrane characteristics (microstructure, superwettability, electrostatic interaction) or the appropriate external stimulus (photo, electricity, magnetic). Finally, the challenges and trends are summarized. We hope that this article will provide inspiration for the advancement of novel generations of separation materials.

Next-generation stimuli-responsive smart membranes: Developments in oil/water separation

Effective treatment of oil-contaminated wastewater is essential due to its severe environmental and health impacts. The membrane-based separation is cost-effective, energy-efficient, and eco-friendly; however, fouling has remained a pressing issue. Stimuli-responsive membranes, which adjust their pore structure and surface properties in response to external triggers such as light, pH, and temperature, offer enhanced fouling resistance and improved separation performance. This review provides a comprehensive analysis of stimuli-responsive membranes for oil/water separation, emphasizing the role of smart polymeric materials engineered for controllable separation processes. We critically assess the strengths of these advanced membranes, including their tuneable wettability and energy-efficient operation, while identifying key limitations such as long-term stability, response time, scalability, and cost-effectiveness. Furthermore, the review explores various polymer types, synthesis methods, and fabrication techniques, evaluating their effectiveness in separation applications. Finally, the review concludes by outlining the challenges and proposing future directions to enhance the performance of stimuli-responsive membranes. By offering valuable insights into the dynamic control of membrane structures and properties, this study aims to inspire the development of next-generation stimuli-responsive membranes, drive their commercialization, and promote sustainable water treatment solutions.

ZnAl-LDH/wood-based antifouling membranes for high-flux and efficient oil/water separation

An efficient and antifouling cutting-edge membrane was fabricated via growing hierarchical ZnAl-layered double hydroxides (LDHs) nanosheets on the wood template for enhanced separation of immiscible oil/water mixtures and emulsions. The retained vertical channels within the wood substrate facilitated impressive liquid flux, while the LDHs layer coated on the wood surface establishes a robust hydration layer that effectively repels oil droplets. The synergistic effect of these two elements enables efficient separation of immiscible oil/water mixtures and emulsions. The ZnAl-LDHs/wood membrane demonstrates a remarkable reduction in oil adhesion, achieving exceptional antifouling performance. This innovative membrane was adept at efficiently separating oil/water mixtures, exhibiting an impressive flux of 1.87 × 106 L·m-2·h-1 with a separation efficiency of 99 %. Furthermore, it successfully processes surfactant-free emulsions at a rate of 8279 L·m-2·h-1 (99.4 % efficiency) and surfactant-stabilized emulsions at 6850 L·m-2·h-1 (98.8 % efficiency). The current work combines natural wooden channel structures and hydration layers formed by superhydrophilic LDHs nanosheets, providing new novel insights and support for the development of highly efficient membranes with antifouling properties for oil/water separation.

Highly flexible free-standing bacterial cellulose-based filter membrane with tunable wettability for high-performance water purification

Water purification has always been a critical yet challenging issue. In this study, an organic-inorganic composite membrane was developed using 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO)-oxidized bacterial cellulose (BC) nanofibers and hydroxyapatite nanowires (HAPNW) with tunable wettability for advanced membrane separation applications. The resulting free-standing TEMPO-BC/HAPNW filter membrane exhibited strong mechanical strength, high flexibility, exceptional deformability, and a high pure water flux of up to 800 L·m-2·h-1 due to its porous architecture and inherent hydrophilicity. Additionally, the filter membrane demonstrated long-term high rejection efficiency towards TiO2 nanoparticles and methylene blue through size exclusion and electrostatic interaction. Notably, the surface wettability of the composites switched to being hydrophobic and lipophilic after in situ modification, enabling superior separation of various organic solvents and oils while maintaining cycle stability. This work presents a novel biomass-derived filter membrane for efficient and sustainable wastewater treatment with high performance, easy scale-up, and green regeneration.

Research Progress in the Construction Strategy and Application of Superhydrophobic Wood

Wood serves as a green biomass material with sustainable utilization and environmental friendliness. The modification of wood can be used to obtain superhydrophobic properties and further expand wood's application range. This paper focuses on the development status of superhydrophobic surfaces with micro-/nanoscale rough structures. Based on the surface wettability theory, this paper introduces common methods of superhydrophobic modification of wood materials, compares the advantages and disadvantages of these methods, discusses the relationship between the surface microstructure and wettability, and summarizes the applications of superhydrophobic wood in oil-water separation, self-cleaning, and self-healing. Finally, the future development strategies of superhydrophobic coating materials are elucidated to provide basic theoretical support for the synthesis and diverse applications of superhydrophobic wood and a reference for subsequent research and development.

High-efficient nanoemulsions separation by surface manipulation of sands

Oil-in-water (O/W) nanoemulsions, prevalent in the cosmetics, pharmaceutical, and petroleum industries, present significant threats to aquatic ecosystems and human health upon their inadvertent release into the environment. However, the nanoscale droplet size and robust interfacial film of nanoemulsions confer exceptional stability, rendering their separation a formidable challenge. Developing an economical and efficient method to remove nanoemulsions is crucial, offering a cost-effective and energy-saving alternative to traditional techniques. Here we present a sand filtration system integrating oleophilic and oleophobic sands, achieving cost-effective, high-flux, and efficient separation of nanoemulsions. The synergistic effect of hydrophobic silane treatment and a rough surface structure endows the oleophilic sands with exceptional oil absorption capacity. Meanwhile, the hydration layer on the oleophobic sands confers strong anti-oil adhesion properties in aqueous environments, facilitating swift water permeation. Remarkably, under gravity alone, the mixed rough sand filter (MRSF) achieves a separation flux exceeding 2519 L.m-2.h-1 with a separation efficiency of up to 98.7 %. This work offers a promising approach for achieving high-flux, efficient nanoemulsion separation.

A Hydrogel-coated Wood Membrane with Intelligent Oil Pollution Detection for Emulsion Separation

Considering the potential threats posed by oily wastewater to the ecosystem, it is urgently in demand to develop efficient, eco-friendly, and intelligent oil/water separation materials to enhance the safety of the water environment. Herein, an intelligent hydrogel-coated wood (PPT/PPy@DW) membrane with self-healing, self-cleaning, and oil pollution detection performances is fabricated for the controllable separation of oil-in-water (O/W) emulsions and water-in-oil (W/O) emulsions. The PPT/PPy@DW is prepared by loading polypyrrole (PPy) particles on the delignified wood (DW) membranes, further modifying the hydrogel layer as an oil-repellent barrier. The layered porous structure and selective wettability endow PPT/PPy@DW with great separation performance for various O/W emulsions (≥98.69% for separation efficiency and ≈1000 L m-2 h-1 bar-1 for permeance). Notably, the oil pollution degree of PPT/PPy@DW can be monitored in real-time based on the changed voltage generated during O/W emulsion separation, and the oil-polluted PPT/PPy@DW can be self-cleaned by soaking in water to recover its separation performance. The high affinity of PPT/PPy@DW for water makes it effective in trapping water from the mixed surfactant-stabilized W/O emulsions. The prepared eco-friendly and low-cost multifunctional hydrogel wood membrane shows promising potential in on-demand oil/water separation and provides new ideas for the functional improvement of new biomass oil/water separation membrane materials.

Surface modifications towards superhydrophobic wood-based composites: Construction strategies, functionalization, and perspectives

Amidst the burgeoning interest in multifunctional superhydrophobic wood-based composites (SWBCs) for their varied applications and the need for improved environmental resilience, recent efforts focus on enhancing their utility by integrating features such as mechanical and chemical stability, self-healing capabilities, flame resistance, and antimicrobial properties. Research indicates that various external conditions can influence the wettability and additional characteristics of SWBCs. This comprehensive review outlines three critical factors affecting SWBCs' performance: synthesis methods, wood taxonomy, and chemical agents. It further provides a detailed overview of SWBCs' specific attributes, including essential qualities for diverse applications and the limitations posed by different contexts. Additionally, it elaborates on performance evaluation techniques, offering a foundational framework for SWBCs' practical application. This work aims to serve as an important resource for future research and development in SWBC engineering.

Fabrication of Mildew-Resistant Wood with Multi-Functional Properties Based on In Situ Growth of Metal-Organic Frameworks

Wood is easily affected by decay fungi, mildew fungi, insects, water, UV, and other factors when used outdoors. In particular, mildew on the surface of wood negatively affects the appearance and practical use of wood or wood-based engineered products. In recent years, as a class of popular crystalline materials, metal-organic frameworks (MOFs) have been widely applied in electrochemistry, adsorption, anti-mildew efforts, and other areas. In this study, we first grew a Co-based metal-organic framework (Co-MOF) in situ on a wood surface and subsequently converted the Co-MOF in situ into a cobalt-nickel double hydroxide layer, which formed micro- and nanohierarchical composite structures on the wood surface. The low surface energy of the CoNi-DH@wood was further modified via impregnation with sodium laurate to obtain the superhydrophobic wood (CoNi-DH-La@wood). We characterized the microstructure, chemical composition, water contact angle, and anti-mold properties of the CoNi-DH-La@wood using SEM, XRD, XPS, water contact angle tests, and anti-fungal tests. The SEM, XRD, and XPS results confirmed that the metal-organic framework was coated on the wood surface, with the long-chain sodium laurate grafted onto it. The CoNi-DH-La@wood had a water contact angle of 151°, demonstrating excellent self-cleaning ability. In addition, the fabricated superhydrophobic balsa wood exhibited excellent chemical and environment stability. Lastly, the CoNi-DH-La@wood exhibited excellent anti-mildew properties in a 30-day anti-mildew test because the superhydrophobic coating was successfully coated on the wood surface. In summary, this work presents an attractive strategy for obtaining wood with superhydrophobic properties at room temperature, thereby endowing the wood or wood-based engineered products with excellent anti-mildew properties.

Non-Stop Switching Separation of Superfine Solid/Liquid Dispersed Phases in Oil and Water Systems Using Polymer-Assisted Framework Fiber Membranes

Fabricating filtration membranes with wide applicability and high efficiency is always a challenge in the precise separation of small colloidal particles under mild conditions. For this purpose, a strategy mixing supramolecular framework fiber with polymer is adopted. The fibrous assembly in the gel state provides uniform nanopores for both channel and interception and controlled wettability for lyophilic/lyophobic switching. The used polymer fills the gaps between fiber assemblies and improves the mechanical property. The composite membrane shows both under-oil superhydrophobic and underwater superoleophobic nature, which allows the conversions via in situ modulation of joystick solvents. Based on surface wetting and size-sieving, ultrafine hard nanoparticles dispersing in both hydrophobic organic solvents and water are selectively sieved. In addition, on-demand separation of water-in-oil and oil-in-water microemulsions without and with surfactants as systems containing soft droplets are realized. The smallest cut-off size of ≈3 nm is achieved for both hard and soft emulsions, while separation efficiency maintains during sustained in situ reversible switches.

Advanced stimuli-responsive membranes for smart separation

Membranes have been extensively studied and applied in various fields owing to their high energy efficiency and small environmental impact. Further conferring membranes with stimuli responsiveness can allow them to dynamically tune their pore structure and/or surface properties for efficient separation performance. This review summarizes and discusses important developments and achievements in stimuli-responsive membranes. The most commonly utilized stimuli, including light, pH, temperature, ions, and electric and magnetic fields, are discussed in detail. Special attention is given to stimuli-responsive control of membrane pore structure (pore size and porosity/connectivity) and surface properties (wettability, surface topology, and surface charge), from the perspective of determining the appropriate membrane properties and microstructures. This review also focuses on strategies to prepare stimuli-responsive membranes, including blending, casting, polymerization, self-assembly, and electrospinning. Smart applications for separations are also reviewed as well as a discussion of remaining challenges and future prospects in this exciting field. This review offers critical insights for the membrane and broader materials science communities regarding the on-demand and dynamic control of membrane structures and properties. We hope that this review will inspire the design of novel stimuli-responsive membranes to promote sustainable development and make progress toward commercialization.

Spiropyran-Based Soft Substrate with SPR, Anti-Reflection and Anti-NRET for Enhanced Visualization/Fluorescence Dual Response to Metal Ions

The photoluminescence of modified spiropyran on solid surfaces is poor, and the fluorescence intensity of its MC form is weak, which affects its application in the field of sensing. In this work, a PMMA layer containing Au nanoparticles and a spiropyran monomolecular layer are coated on the surface of a PDMS substrate with inverted micro-pyramids successively by means of interface assembly and soft lithography, and the overall structure is similar to insect compound eyes. The anti-reflection effect of the bioinspired structure, the SPR (surface plasmon resonance) effect of the Au nanoparticles and the anti-NRET (non-radiation energy transfer) effect of the PMMA isolation layer raise the fluorescence enhancement factor of the composite substrate vs. the surface MC form of spiropyran to 5.06. In the process of metal ion detection, the composite substrate can achieve both colorimetric and fluorescence response, and the detection limit for Zn²⁺ can reach 0.281 μM. However, at the same time, the lack of the ability to recognize specific metal ions is expected to be further improved by the modification of spiropyran.

A harsh environment resistant robust Co(OH)2@stearic acid nanocellulose-based membrane for oil-water separation and wastewater purification

Traditional membranes are inefficient in treating highly toxic organic pollutants and oily wastewater in harsh environments, which is difficult to meet the growing demand for green development. Herein, the Co(OH)₂@stearic acid nanocellulose-based membrane was prepared by depositing Co(OH)₂ on the nanocellulose-based membrane (NBM) through chemical soaking method, which enables efficient oil/water mixtures separation and degradation of pollutants by photocatalysis in harsh environments. The Co(OH)₂@stearic acid nanocellulose-based membrane (Co(OH)₂@stearic acid NBM) shows good photocatalytic degradation performance for methylene blue pollutants in harsh environment, and has significant degradation rate (93.66%). At the same time, the Co(OH)₂@stearic acid NBM with superhydrophobicity and superoleophilicity also exhibits respectable oil/water mixtures separation performance (n-Hexane, dimethyl carbonate, chloroform and toluene) under harsh environment (strong acid/strong alkali), which has an excellent oil-water mixtures separation flux of 87 L·m^-2·h^-1 (n-Hexane/water) and oil-water mixture separation efficiency of over 93% (n-Hexane/water). In addition, this robust Co(OH)₂@stearic acid NBM shows good self-cleaning and recycling performance. Even though seven oil-water separation tests have been carried out under harsh environment, it can still maintain respectable oil-water mixture separation rate and flux. The multifunctional membrane has excellent resistance to harsh environments, oil-water separation and pollutant degradation can be performed even in harsh environments, which provides a convenient way to treat sewage under harsh conditions efficiently and has great potential in practical application.

Biomimetic cellulose-nanocrystalline-based composite membrane with high flux for efficient purification of oil-in-water emulsions

The massive discharge of oily wastewater and oil spills are causing serious pollution to water resources. It is urgent to require clean and efficient method of purifying oily emulsions. Although the separation membranes with selective wettability have been widely used in the efficient purification of oil/water emulsions. It is still very challenging to develop functional films that are environmentally friendly, fouling resistant, inexpensive, easy to prepare, easy to scale, and highly efficient. Cellulose nanocrystalline-based composite membranes (CCM) were prepared by surface-initiated atom transfer radical polymerization (SATRP) and vacuum self-assembly. The prepared CCM is superhydrophilic and superoleophobic underwater due to the hydrophilic nature of the modified cellulose-nanocrystalline and the micro-nano surface structure. The CCM shows high separation efficiency (> 99.9 %), high flux (16,692 L^-1·m^-2·h^-1·bar^-1) for surfactant-stabilized oil-in-water emulsions, good cycle stability and anti-fouling performance. This biomass-derived membrane is green, cheap, easy to manufacture, scalable, super-wettability, and durability, it promises to be an alternative to separation membranes in today's market.

Scalable and switchable CO2-responsive membranes with high wettability for separation of various oil/water systems

Smart membranes with responsive wettability show promise for controllably separating oil/water mixtures, including immiscible oil-water mixtures and surfactant-stabilized oil/water emulsions. However, the membranes are challenged by unsatisfactory external stimuli, inadequate wettability responsiveness, difficulty in scalability and poor self-cleaning performance. Here, we develop a capillary force-driven confinement self-assembling strategy to construct a scalable and stable CO2-responsive membrane for the smart separation of various oil/water systems. In this process, the CO2-responsive copolymer can homogeneously adhere to the membrane surface by manipulating the capillary force, generating a membrane with a large area up to 3600 cm2 and excellent switching wettability between high hydrophobicity/underwater superoleophilicity and superhydrophilicity/underwater superoleophobicity under CO2/N2 stimulation. The membrane can be applied to various oil/water systems, including immiscible mixtures, surfactant-stabilized emulsions, multiphase emulsions and pollutant-containing emulsions, demonstrating high separation efficiency (>99.9%), recyclability, and self-cleaning performance. Due to robust separation properties coupled with the excellent scalability, the membrane shows great implications for smart liquid separation.

Investigation of grafting silane coupling agents on superhydrophobicity of carbonyl iron/SiO2 particles for efficient oil/water mixture and emulsion separation

The present study demonstrated the wettability properties of grafting silane coupling agents on carbonyl iron (CI)/SiO₂ particles for efficient oil/water mixture and emulsion separation. CI particles were first reacted with Tetraethoxysilane (TEOS) to create a magnetic component. Then, CI/SiO₂ particles were altered by 1H,1H,2H,2H-perfluorodecyltriethoxysilane (FAS) and Hexamethyldisilazane (HDMS) to create magnetic superhydrophobic/superoleophilic, recyclable, and reusable sorbent powders. The water contact angle (WCA) values of the as-prepared particles, CI, CI/SiO₂, CI/SiO₂@FAS, and CI/SiO₂@HMDS, were 5.4° ± 1.3°, 6.4° ± 1.4°, 151.9° ± 2.1°, and 170.1° ± 1.1°, respectively. In addition, the oil contact angles (OCAs) of a variety of oils were found to be equivalent to 0°. Hence, superhydrophobic/superoleophilic particles for kind of different oils were shown sorption capacities of 1.7-3.1 g/g and 2.5-4.3 g/g for CI/SiO₂@FAS, and CI/SiO₂@HMDS, respectively. Besides, for 1%w/w hexane/water emulsion separation efficiency higher than 99%, the lowest mass was obtained at 50 and 200 mg for CI/SiO₂@HDMS and CI/SiO₂@HDMS, respectively, suggesting a new effective material for separating tiny oil droplets. Also, the reusability and chemical durability of the superhydrophobic samples made them a prime candidate for use in different harsh conditions.